urban drivestyle UNIMOKE User manual

USER
MANUAL
UNIMOKE
e-Bike
(PEDELEC
)
Original
Instructions
1

User manual revision 13/08/2018
2

2
Contents 1.
Introduction
.................................................... 4
2.
General
Information
....................................... 5
3.
Legal
Details
.................................................. 9
4.
Local
Regulations
.......................................... 9
5.
Intended
Use
................................................. 11
3
6.
Unpack
and
adjusting
handlebar...................12
7.
Before
the
First
Ride
....................................
14
8.
Before
every
ride
.........................................
19
9.
Safe
riding
....................................................
21
10.
Passenger
and
Cargo
Transport
................
23
11.
Transporting
your
UNIMOKE
.......................27
12.
Basics
of
Pedelec/ebike...............................
28
13.
Battery
charge
and
recommendations
........
29
14.
Tips
for
Riding
a
Pedelec
............................
32
15.
Service
.........................................................
34
16.
Torque
Settings
...........................................
39
17.
Service
and
Maintenance
Schedule.............
41
18.
Warranty.......................................................
44
19.
Declaration
of
Conformity.............................
46

3
Dear Customer,
Thank you for choosing Urban Drivestyle GmbH UNIMOKE e-bike !
We design bikes that bring together all the things people need to drive less and ride more.
We are dedicated to the goal of sustainable transportation, and design and manufacture bicycles for urban transport with a focus
on utility.
General Safety
Your bicycle has specially designed components so please read this manual carefully before riding. Before hitting the road, spend some
time to understand how to operate your new bicycle in a safe environment such as a parking lot.
Respect others on the road
Please obey traffic laws and respect motor vehicles. You and your bike will always lose in a vehicle collision and you can also injure
pedestrians. Stay alert and show consideration to other road users.
Head protection
A good, authorized bike helmet may prevent injury in an accident. Wear one, it’s a no-brainer.
Servicing precautions
Do not proceed with servicing or adjustments without proper knowledge or tools.
Keep things toghether
This manual is only to be used in conjunction with other manuals included with your pedelec such as motor, control system, component,
and folding manuals.
Where to Go for Additional Help
If you are unsure about anything, please contact us at servicve@urbandrivestyle.com or call our free service number
the
Notes
Read manual
1. Introduction
3
Dear Customer,
Thank you for choosing Urban Drivestyle GmbH UNIMOKE e-bike !
We design bikes that bring together all the things people need to drive less and ride more.
We are dedicated to the goal of sustainable transportation, and design and manufacture bicycles for urban transport with a focus
on utility.
General Safety
Your bicycle has specially designed components so please read this manual carefully before riding. Before hitting the road, spend some
time to understand how to operate your new bicycle in a safe environment such as a parking lot.
Respect others on the road
Please obey traffic laws and respect motor vehicles. You and your bike will always lose in a vehicle collision and you can also injure
pedestrians. Stay alert and show consideration to other road users.
Head protection
A good, authorized bike helmet may prevent injury in an accident. Wear one, it’s a no-brainer.
Servicing precautions
Do not proceed with servicing or adjustments without proper knowledge or tools.
Keep things toghether
This manual is only to be used in conjunction with other manuals included with your pedelec such as motor, control system, component,
and folding manuals.
Where to Go for Additional Help
If you are unsure about anything, please contact us at servicve@urbandrivestyle.com or call our free service number
the
Notes
Read manual
1. Introduction
3
Dear Customer,
Thank you for choosing Urban Drivestyle GmbH UNIMOKE e-bike !
We design bikes that bring together all the things people need to drive less and ride more.
We are dedicated to the goal of sustainable transportation, and design and manufacture bicycles for urban transport with a focus
on utility.
General Safety
Your bicycle has specially designed components so please read this manual carefully before riding. Before hitting the road, spend some
time to understand how to operate your new bicycle in a safe environment such as a parking lot.
Respect others on the road
Please obey traffic laws and respect motor vehicles. You and your bike will always lose in a vehicle collision and you can also injure
pedestrians. Stay alert and show consideration to other road users.
Head protection
A good, authorized bike helmet may prevent injury in an accident. Wear one, it’s a no-brainer.
Servicing precautions
Do not proceed with servicing or adjustments without proper knowledge or tools.
Keep things toghether
This manual is only to be used in conjunction with other manuals included with your pedelec such as motor, control system, component,
and folding manuals.
Where to Go for Additional Help
If you are unsure about anything, please contact us at servicve@urbandrivestyle.com or call our free service number
the
Notes
Read manual
1. Introduction
3
Dear Customer,
Thank you for choosing Urban Drivestyle GmbH UNIMOKE e-bike !
We design bikes that bring together all the things people need to drive less and ride more.
We are dedicated to the goal of sustainable transportation, and design and manufacture bicycles for urban transport with a focus
on utility.
General Safety
Your bicycle has specially designed components so please read this manual carefully before riding. Before hitting the road, spend some
time to understand how to operate your new bicycle in a safe environment such as a parking lot.
Respect others on the road
Please obey traffic laws and respect motor vehicles. You and your bike will always lose in a vehicle collision and you can also injure
pedestrians. Stay alert and show consideration to other road users.
Head protection
A good, authorized bike helmet may prevent injury in an accident. Wear one, it’s a no-brainer.
Servicing precautions
Do not proceed with servicing or adjustments without proper knowledge or tools.
Keep things toghether
This manual is only to be used in conjunction with other manuals included with your pedelec such as motor, control system, component,
and folding manuals.
Where to Go for Additional Help
If you are unsure about anything, please contact us at servicve@urbandrivestyle.com or call our free service number
the
Notes
Read manual
1. Introduction
3
Dear Customer,
Your bicycle has specially designed components so please read this manual carefully before riding. Before hitting the road
,
spend some time to understand how to operate your new bicycle in a safe environment such as a parking lot.
Respect others on the road
Please obey traffic laws and respect motor vehicles. You and your bike will always lose in a vehicle collision and you can also
injure pedestrians. Stay alert and show consideration to other road users.
Head protection
A good, authorized bike helmet may prevent injury in an accident. Wear one, it’s a no-brainer.
Servicing precautions
Do not proceed with servicing or adjustments without proper knowledge or tools.
Keep things toghether
This manual is only to be used in conjunction with other manuals included with your pedelec such as motor, control system,
component manuals.
Where to Go for Additional Help
1.
Introduction
General Safety Notes
Read the manual
This manual is constantly updated and revised. The most up-to-date version can be found at www.urbandrivestye.com
Thank you for choosing Urban Drivestyle GmbH UNIMOKE e-bike ! Designed and Made in Germany, the UNIMOKE e-bike will
take you anywhere in style!
The UNIMOKE is a cool and tough crossover urban utility e-bike that blends the amazing looks of a vintage moped with the
latest of e-bike technology. Its super strong steel frame, high built quality and extra long seat makes UNIMOKE the perfect e-
bike for heavy and tall riders and for biking with children.
4

4
Meaning of Icons
Handlebar
Indicates how to use the
product or items that
require special attention.
Incorrect action could
result in damage to the
equipment.
Life-threatening danger if
instructions are not
followed or preventive
measures are not taken.
You must have the proper tool, such as a torque wrench
for items that require a specific torque. A torque that is too
high or too low can cause parts to fall off or break and can
lead to serious accidents and injuries.
INFO:
This Symbol marks sections with tips and information that may help extend the product lifetime
and protects your warranty.
.
You
must
have
the
proper
tool,
such
as
a
torque
wrench
for
items
that
require
a
specific
torque.
A
torque
that
is
too
high
or
too
low
can
cause
parts
to
fall
off
or
break
and
can
lead
to
serious
accidents
and
injuries.
2. General Information
Symbols
Please read all marked sections carefully:
Important sections of the manual are marked with different levels of importance!
CAUTION ! This symbol marks sections of high importance . Neglecting this information may lead to
injury or damage to your UNIMOKE
WARNING ! This symbol marks sections of extreme importance . Neglection of this information may
lead to severe injuries or death.
5

6

7

4
Meaning of Icons
Handlebar
Indicates how to use the
product or items that
require special attention.
Incorrect action could
result in damage to the
equipment.
Life-threatening danger if
instructions are not
followed or preventive
measures are not taken.
You must have the proper tool, such as a torque wrench
for items that require a specific torque. A torque that is too
high or too low can cause parts to fall off or break and can
lead to serious accidents and injuries.
UNIMOKE
PART
LIST
8

3. Legal Details
4 Local Regulations
Marking on Bike
If your UNIMOKE is a pedelec, it will have a CE frame sticker which confirms that it has passed all tests outlined in EN 15194.
Declaration of Conformity
This user manual complies with the requirements of EN 15194 and Machinery Directive EC/2006/42.
See the separate Declaration of Conformity insert.
Manufacturer: Urban Drivestyle GmbH, Lohmühlenstraße 65, 12435 Berlin, Gemany
Pedelec stands for pedal electrical cycles . They are also known as EPACs which stands for Electrically Power Assisted Cycles .
Pedelecs are bicycles with a motor that provides assistance when a rider starts to pedal. When a rider stops pedaling, the assistance
stops. Some bikes will also have a push assistance mode with a max speed of 6 km/hr.
In general, electric bikes are viewed by law as more similar to a conventional bicycle than a motorized scooter or motorcycle. In most
cases, an electric bike can be ridden in bike lanes, on bike paths, and can be locked to bike racks like a regular bicycle. Riders are not
required to have a driver’s license to operate an electric bike and are not required to obtain any special licensing or registration for
their pedelecs.
It’s important to note that the specific laws, rules, and guidelines governing electric bike use may vary from country to country
If you are not using your bicycle in Germany, it’s important to familiarize yourself with the laws in your specific location before
you begin riding your pedelec. Take time to learn local bike laws before hitting the road.
To use public roads with your pedelec in Germany, your bike must be equipped in accordance with Road Licensing Regulations (
StVZO) and the Road Traffic Act (StVO). Please note there may be different regulations that apply in your country.
9

StVZO (Germany)
The
lighting
system
needs
to
have
the
K-number
mark
to
be
legal
on
public
roads.
The
front
and
rear
lights
must
be
powered
by
the
same
power
source.
The
front
light
projection
center
must
be
no
more
than
10
meters
from
the
front
of
the
bike
on
the
road.
The
rear
light
must
be
mounted
at
least
25
cm
above
the
road
surface.
Reflectors
are
required,
in
addition,
to
lights.
In
the
front,
a
white
reflector
is
required.
In
the
rear,
at
least
two
red
reflectors
are
required.
Two
yellow
reflectors
must
be
attached
to
each
pedal.
Each
wheel
must
meet
at
least
one
of
the
below
requirements:
Two
yellow
reflectors
White
reflective
rings
on
both
sidewalls
of
the
tires
You
must
maintain
the
bike
in
good
condition.
The
braking
system
must
have
independent
functioning
front
and
rear
brakes.
10

The
A-weighted
emission
sound
pressure
level
at
the
driver
ears
is
less
than
70
dB(A)
PERMITTED
WEIGHTS:
Mass
in
running
order
(weight
of
EPAC
with
one
battery):
33
kg
Technically
permissible
maximum
laden
mass:
135
kg
Maximum
pay
mass
(rider
+
luggage
and
accesories):
102
kg
Mass
of
the
propulsion
battery:
4
kg
Urban and Road use
Watch
the
Weight
Urban Drivestyle UNIMOKE bicycles are only designed for riding with both wheels in contact with the ground on paved
roads only. They are not intended for racing, jumps, hops, wheelies, offroad or anything of the kind. The manufacturer and
dealer are not liable for any direct or consequential damages . The warranty will be void if your pedelec is not used in
accordance with the intended usage
Using the bike for off-road riding, jumps or stunts may cause damage to the frame and risk injury or death to the rider.
Maximum
carrying
capacity
=
Rider
weight
+
Cargo
weight
If you have a fstandard UNIMOKE , the standard carrying capacity is 102kg (204lbs ). If the capacity stated here differs
from your pedelec’s CE Frame Sticker’s, follow the CE Frame Sticker
If carrying cargo or extra weight, make sure the bike is stable and is within the maximum load capacity.
Practice handling the bike in a safe area before riding on public roads.
If
not
properly
handled,
sudden
shifts
in
load
while
riding
can
affect
your
balance
and
lead
to
serious
injury
or
death.
Sound emmission:
5.
Intended
Use
11

6. Unpack and adjusting handlebar
The handlebars are fixed to a height that fits 99 % of users. Mark insertion is taped on the handlebars. You can LOWER the
handlebars if neccesary, but please NOTE that this step can not be reverted without visible scratches to the steering bar tubes!
Never adjust the minimum mark of handle stem above the top of the fork tube
Handlebar adjustment
The handlebars of your UNIMOKE are folded inwards for transport. To adjust them, sit on the bike in a comfortable position and
HORIZONTALLY unfold the handle bars until you find your most comfortable setting. Fasten ALL 6 SCREWS TIGHTLY to fix
the position of your handlebars. Tighten with an allen key first the 4 screws on the lower fork, and ONLY when these are
tightened to the recommended torque, proceed to tightening the display holder bracket screws. The fastening bolts need to be
TIGHTLY fixed to avoid movement of your handlebars under force (braking, pulling). Use recommended tightening torque
values stated in chapter 15.
Your UNIMOKE might come packed. For getting the bike completelly assembled, mount pedals and adjust handlebar following next
steps:
12

Install
your
L
(left)
and
R
(right)
pedals
by
using
the
tool
included.
Right
pedal
has
a
normal
thread
and
the
left
pedal
has
a
left
(reverse)
thread.
Tighten
the
pedals
strongly). Use recommended tightening
torque
values stated in chapter 15.
The UNIMOKE pedals are designed to FOLD when your
bike tips over. To unfold, press on the pedal towards the
frame and fold it back until it snaps into place. Tighten the
pedals strongly and recheck regularly to avoid pedals
getting loose while riding!
Installing the pedals
Install
the
side
stand
with
the
two
M6
screws
and
the
tools
provided.
Installing
the
kickstand/sidestand
13

Read the Manual before You Ride
Spend some time to understand how to operate and use your new UNIMOKE bike before hitting the road. Operating manuals
for individual components and folding instructions for your specific bike are supplied together with this manual. Please read all
the manuals. If anything is unclear, ask your dealer. or contact us online!
Please Check
Electrical system
Make sure you are familiar with the function of all the controller buttons and meaning of the displays.
Please consult the information in the relevant section from the manual of the motorized system manufacturer.
Wheels
Check the Tire pressure and make sure it is within the minimum and maximum values indicated on the sidewalls of the Tires.
Spin both Wheels to make sure they rotate smoothly, are true (not wobbling) and do not rub against the Brakes. If the Wheel
wobbles side to side or rubs against the Brake Pads, take the bike to a qualified bike shop to have the Wheel trued or replaced.
Wheels that do not run true may indicate problems with the Spokes or Tires.
Headset
Stand
with
the
Front
Wheel
pressed
firmly
between
your
legs
and
try
to
twist
the
Handlebar.
If
movement
occurs,
realign
your
Handlebar
and
tighten
the
Headset
and
handpost
base
or
service
it
at
your
dealer.
Lift
the
Front
Wheel
off
the
ground
and
swing
it
from
side
to
side.
Does
it
feel
smooth?
If
you
feel
any
binding
or
roughness
in
the
steering,
you
may
have
an
overly
tight
Headset.
Have
your
dealer
check
it.
7. Before the First Ride
14

Test your Brakes by standing next to your bike, pull both Brakes, and rock the Bike back and forth. The Bike should not roll
and the Brake Pads should remain firmly in place.
Does your UNIMOKE feel solid? If you feel a clunk with each forward or backward movement of the bike, you probably have
a loose Headset. Have your dealer check it. Note that for certain Disc Brakes you may feel a bit of play when attempting to
rock the bike back and forth. These are caused by the built-in clearances between the Brake Pads and the Brake Caliper to
allow for thermal expansion and is considered normal. In these cases, it’s not a loose Headset.
Disc Brakes have a Disc Rotor (4) and a Disc Caliper (3).Pads inside the Disc Caliper squeeze the Disc Rotor to
slow the wheel but can get very hot under use. Do not touch them immediately after riding.
Which Lever operates the Front Brake and which Lever operates the Rear Brake varies depending on the country . For
countries such as United Kingdom and Japan, the left lever operates the rear brake and the right lever operates the front brake.
For USA, Germany and most other countries the right lever operates the rear brake and the left lever operates the front brake.
Be careful not to damage the Disc Rotor or Disc Caliper when changing wheels or by pulling the Brake Levers when the
Disc Rotor is not aligned. Make sure to test the braking power before heading into traffic. It can be much more powerful
than what you are used to
Squeezing the Lever too fast can lead to unintended sudden stopping and cause you to crash or get rear ended.
BRAKES
15

CHECK FOR ANY NOISE
Lift the bike up about 10 cm (front/ back) and drop it to the ground. If you hear any unusual noise or notice issues with Frame
stability (especially Frame and Handlepost Joints), book it for a service appointment at your dealer.
Test ride in a safe area away from traffic to familiarize yourself with the function of the Gear Shifters and how to upshift and
downshift. Check that indexing (shifting from gear to gear) is crisp and that you are able to shift into the lowest and highest gears
without the Chain skipping.
Check for tight links in the Chain and that the Chain turns freely through the Gears.
With a pedelec, drive assistance begins immediately when you step on the pedal. Squeeze the brakes before mounting
your bike to avoid any unintentional movement.
GEARS
16

DANGER! Unusual noises during braking and/or a noticeable change of the braking force are indications that the
brake pads are worn down. Check the brake pads and replace them, if necessary.
Unimoke comes standard with hydraulic disc brakes both front and rear. Disc brakes consist of the brake calliper, the
rotor/ disk, the hyraulic tubing and the brake lever. Actuating the brake lever compresses the hydraulic pistons through
hydraulic pressure pushing the brake pads against the rotor. The friction generated by braking causes wear to the brake
pads as well as to the rotors.
UNIMOKE BREAK LEVERS, CONTROL AND TELL-TALES
DANGER! Make sure you familiarize yourself with the meaning and function of controls, indicators and break
levers before your first ride.
17

HOW THE BIKE FITS
The best riding position is the one that you are most comfortable in,
but a badly adjusted bicycle may lead to back or joint pain and
reduce your control . The UNIMOKE features a very long seat
allowing riders from 160 cm to 185 cm to find their perfect position by
sliding for and aft on the seat. Additionally , the handle bars can be
adjusted!
(see
chapter
6)
To ride your UNIMOKE, follow these steps:
Insert the key into your battery and turn key into ON position.
Press LONG on the central START button on your controller panel. The display will come alive and the battery status and drive
level 1.
Select your drive level (1-9), LOW assist to HIGH assist.
Use LONG press on “+” to switch on the light or to switch it off.
Use LONG press on “-“ to activate the 6 km/h push assistance.
Engine power will gradually increase as you start to pedal and will cut off at the cut-off speed of 25 km/h.
Get practice with the controls, brakes, different drive levels and the specific handling characteristics of an EPAC before riding
on public roads. Especially practice full stops and manoeuvres at different speeds and situations.
RIDING THE UNIMOKE
Get aquinted with riding an electric bicycle:
Your engine will start running whenever the pedals are moved.
Always use your brakes when standing still while on the bike. This will deactivate the engine.
Stay clear of obstacles and persons when accelerating your bike.
18

General reccomendations before each ride, it is essential that make sure you check the following points:
Wheels: The wheels are correctly tightened and spin straight and round. The gears work correctly
Tires: The tires are in good shape with the correct pressure as mentioned on the tire sidewalls.
Brake: Check for wear on the brake pads. Test the brakes at a standstill. Pull on the brake levers and make sure the
levers do not touch the handlebars and brakes are acting correctly.
Play/vibrations: Check that there is no play anywhere on the bicycle. Have your e-bike checked whenever you note
strange sounds or unusual vibrations. Check for any loose parts or components.
Structure: Frame, fork and handlebars do not show any signs of wear, cracks or impacts. Pay special attention to the
welds.
Electronics: Check for batery level and electronics correct functioning.
Keep the bike clean and in a tidy condition to avoid corrosion or excessive wear and tear.
8. Before Every Ride
8. Before Every Ride
General reccomendations before each ride, it is essential that make sure you check the following points:
Wheels: The wheels are correctly tightened and spin straight and round. The gears work correctly and chain turns freely
through gears, and cables are undamaged. Wheels are fixed inside the Fork by pushing from each side. They shouldn’t slide
along the Hub Axle. Use your hands to squeeze the neighboring pair of Spokes. If Spoke tension difference is pronounced,
have your Wheel trued. Make sure your Wheels are securely seated by lifting each end of the bike and knocking the Wheel
toward the opening of the Dropout; the Hub Axle should stay in position. The Rim should be clean and undamaged. A worn or
damaged Rim may fail without warning and cause the rider to crash.
Tires: The tires are in good shape with the correct pressure as mentioned on the tire sidewalls. Check the air pressure on your
Tires. Use your thumb to press the Tires. They should feel nice and firm but avoid over-inflating.
Be sure to check the following before every ride:
Electrical System
Check that the battery is seated properly in the carrier on the frame and fully plugged in.
Check the controller display for any warnings or error messages. Resolve the error before riding.
Check that the battery is adequately charged for the length of ride you are planning to do.
Make sure the front and rear lights are illuminated when they are actuated and remain on when the bike is at standstill.
Mechanical
As with all mechanical components, the bicycle is subjected to wear and high stresses . Different materials and
components might react to wear or stress fatigue in different ways. If the design life of a component has been
exceeded, it may suddenly fail, possibly causing injuries to the rider. Any form of crack, scratches , or change of
coloring in highly stressed areas indicate that the life of the component has been reached and it should be replaced.
19

General reccomendations before each ride, it is essential that make sure you check the following points (cont.):
Keep the bike clean and in a tidy condition to avoid corrosion or excessive wear and tear.
Electronics: Check for batery level and electronics correct functioning.
Nuts and bolts: Check for batery level and electronics correct functioning.Check that all bolts and fasteners
Play/vibrations: Check that there is no play anywhere on the bicycle. Have your e-bike checked whenever you note strange
sounds or unusual vibrations. Check for any loose parts or components. Lift the bicycle a few centimeter/inches and drop it to
the ground. If anything shakes or rattles, make adjustments before riding.
Structure: Frame, fork and handlebars do not show any signs of wear, cracks or impacts. Pay special attention to the welds.
Check the weld area around the frame joints regularly. Your Pedelec will experience stress and wear during riding. Check
Frame welds for deformation and changes in color which may indicate cracking. This is especially important if the bike has
fallen over or has been involved in a crash. Bent or crascked parts need to be brought to the attention of a qualified mechanic
before riding the bike again
are tight and
Brake: Check for wear on the brake pads. Test the brakes at a standstill. Pull on the brake levers and make sure the levers do
not touch the handlebars and brakes are acting correctly.
WARNING! Damaged or worn part and components my lead to injuries or loss of warranty
20
Table of contents
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