Urban MilkShuttle User manual

Operating instructions
Urban MilkShuttle
Calf milk mixer
http://manual.milkshuttle.com
100.166_EN Operating instructions MilkShuttle without propelling drive English (Edition F/01-2015, Rev. 1)

Preface
Thank you for choosing the Urban "Milk Shuttle". We put our practice into practice
when we design our product. All devices are extensively tested at our plant and at
additional, selected farms with whom we work closely.
These operating instructions will answer all important questions about your
"MilkShuttle" and provide you with a safe and economical operation.
For more support or information, please contact your service partner, or Urban
GmbH & Co. KG. For questions, always include the type and serial number. Ple-
ase enter this information in the following lines so that it is always available:
Type and serial number
Type: ___________________________________
Serial number: ___________________________________
Manufacturer & Distribution
Urban GmbH & Co. KG
Auf der Striepe 9
D-27798 Hude / Wüsting
Germany
Phone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.urbanonline.de Your service partner:
MilkShuttle (oF) EN #F Rev.1 2015-01-30

3
Table of Contents
1 About these operating instructions.................................................................5
1.1 Summary......................................................................................................................... 5
1.2 Abbreviations and terms used in these operating instructions........................................ 5
2 For your safety...................................................................................................7
2.1 Symbols used in these operating instructions................................................................. 7
2.2 Warning symbols on the device ...................................................................................... 8
2.3 Possible dangers .......................................................................................................... 10
2.4 Recommended personnel............................................................................................. 11
2.4.1 Experienced personnel ............................................................................................................................... 11
2.4.2 Instructed personnel ................................................................................................................................... 12
2.5 Intended use .................................................................................................................12
2.6 Behaviour in an emergency .......................................................................................... 12
2.7 Laws, standards and directives..................................................................................... 12
3 Technical data..................................................................................................13
3.1 Identification of the product........................................................................................... 14
3.2 Dimensioned drawings.................................................................................................. 14
4 Overview of Milk Shuttle .................................................................................15
4.1 Variants......................................................................................................................... 15
4.2 Structure ....................................................................................................................... 15
4.3 Available languages...................................................................................................... 16
4.4 Operating and display elements ................................................................................... 17
4.4.1 Operating panel .......................................................................................................................................... 18
4.4.2 Agitator motor switch .................................................................................................................................. 19
4.4.3 Housing closures ........................................................................................................................................ 19
4.4.4 Drawbar handle .......................................................................................................................................... 20
5 Start-up.............................................................................................................21
5.1 Scope of delivery .......................................................................................................... 21
5.2 Transportation...............................................................................................................21
5.3 Unpacking ..................................................................................................................... 22
5.4 Adjust the drawbar handle ........................................................................................... 23
5.5 Electrical connection ..................................................................................................... 24
5.5.1 Requirements ............................................................................................................................................. 24
5.5.2 Connecting to the power supply ................................................................................................................. 25
5.6 Wash for first start-up.................................................................................................... 27
5.7 Calibrating..................................................................................................................... 27
6 Operation..........................................................................................................29
6.1 Switching on and off...................................................................................................... 29
6.2 Heating/Agitating........................................................................................................... 30
6.2.1 Filling/mixing the feed ................................................................................................................................. 32
6.3 Feeding ......................................................................................................................... 34

6.3.1 Removing/dosing feed ................................................................................................................................ 34
6.4 Cleaning........................................................................................................................ 37
6.4.1 Milk Shuttle without dosing pump ............................................................................................................... 37
6.4.2 Milk Shuttle with dosing pump (optional) .................................................................................................... 38
6.5 Moving the MilkShuttle.................................................................................................. 39
6.5.1 Moving on level ground ............................................................................................................................... 39
6.5.2 Moving the MilkShuttle on sloping terrain ................................................................................................... 40
7 Programming and calibrating.........................................................................43
7.1 General settings............................................................................................................ 43
7.1.1 Setting the time and date ............................................................................................................................ 43
7.1.2 Setting the user language ........................................................................................................................... 44
7.1.3 Changing the temperature unit (Celsius or Fahrenheit) .............................................................................. 44
7.1.4 Setting the warning levels for minimum and maximum temperature .......................................................... 45
7.1.5 Display Version and serial numbers ........................................................................................................... 45
7.2 Calibration..................................................................................................................... 46
7.2.1 Calibrate pump (time-controlled) ................................................................................................................ 46
7.2.2 Calibrate the pump with the flow rate controller (optional) .......................................................................... 47
7.2.3 Temperature calibration .............................................................................................................................. 48
7.3 Programming heating and agitating .............................................................................. 49
7.3.1 Overview ..................................................................................................................................................... 49
7.3.2 Operating values ......................................................................................................................................... 50
7.3.3 Programming the start times ....................................................................................................................... 51
7.3.4 Deleting the start times ............................................................................................................................... 52
7.4 Programming feeding.................................................................................................... 53
7.5 Programming the cleaning programs............................................................................ 54
8 What if...............................................................................................................57
8.1 General errors...............................................................................................................57
8.2 Display messages......................................................................................................... 58
8.3 Determining the operating code.................................................................................... 68
9 Maintenance/Repairs.......................................................................................69
9.1 Replace wearing part set .............................................................................................. 69
9.2 Replacing fuses ............................................................................................................ 72
9.3 Replace batteries .......................................................................................................... 73
9.3.1 Replace main batteries ............................................................................................................................... 73
9.3.2 Replace batteries for date/time ................................................................................................................... 74
9.4 Changing the wheels .................................................................................................... 76
9.4.1 Changing the front wheel ............................................................................................................................ 76
9.4.2 Changing the rear wheel ............................................................................................................................. 77
10 Spare parts.......................................................................................................79
11 Mixing tables....................................................................................................81
11.1 Variant I: water volume given in litres, CMR weight given in kilograms........................ 81
11.2 Variant II: water volume given in litres, CMR weight given in pounds .......................... 82
11.3 Variant III: water volume given in gallons, CMR weight given in pounds...................... 83
Index .................................................................................................................85

About these operating instructions
5
1 About these operating instructions
These operating instructions will enable the proper and safe use of the Urban
"Milk Shuttle" calf milk mixer. Make sure that
• all employees who work with the device have completely read and understood
these operating instructions,
• these operating instructions are always accessible and kept near the mixer,
• all of the warning and safety instructions given in these operating instructions
are complied with.
1.1 Summary
Chapter 1
Contains general information about these operating instructions.
Chapter 2
Informs you on how to safely handle the device.
Definitely read before start-up!
Chapter 3
Contains the technical data.
Chapter 4
Gives you an overview of the structure and function of the device. All operating and
display elements are described in detail.
Chapter 5
Describes how to set up and start up the device.
Chapter 6
Describes all of the activities necessary for daily work.
Chapter 7
Describes all of the menus and parameters of the control computer in detail. The
chapter is divided into function groups that correspond to the structure of the
software.
Chapter 8
Helps you to eliminate faults.
Chapter 9
Describes all necessary maintenance work and how to replace wearing parts.
Appendix
You will find supplemental information in the appendix.
1.2 Abbreviations and terms used in these operating instructions
CMR calf milk replacer (= concentrated milk powder)

About these operating instructions
6

For your safety
7
2 For your safety
2.1 Symbols used in these operating instructions
DANGER
Identifies a danger that will cause death or serious injuries if not avoided..
DANGER
WARNING
Identifies a danger that can cause death or serious injuries if not avoided.
WARNING
CAUTION
Identifies a danger that can cause light or medium injuries or material damage if
not avoided.
CAUTION
Danger of crushing
This symbol warns you of the danger of crushing parts of your body in moving
machine parts.
Self-starting machine parts
This symbols warns of the dangers due to self-starting machine parts.
Electrical voltage
This symbol warns of the dangers of electric shock due to high electrical voltage.
Information
This symbol identifies references and tips that can be used, for example, for
especially economical and environmentally-friendly operation.
INFO

For your safety
8
2.2 Warning symbols on the device
Figure 2/1: Position of the warning symbols and the name plate
3
1
2
8
4
6
5
7

For your safety
9
Nr. Symbol Anbringungsort
1
Warning sign at the container opening
2
Warning sign at the container opening
("Do not fill liquids that exceed a temperature of 70°C (158°F)"
3
Warning sign at the container opening
4
Name plate at the feed container
5
Indicating label at the MilkShuttle‘s mouting plug (400 V only)
6
Warning sign at the closures of the control electronics housing lid
7
Indicating label dosing pump on the container lid
8
Warning sign above the drain valve of the dosing pump:
(„If the MilkShuttle is taken temporarily out of operation, open the
drain valve in order to drain the dosing pump so that no harm will
occur to the pump during freezing periods“)
L1
L2
400 V
L3
N
PE
DO NOT RUN DRY
NICHT TROCKEN LAUFEN
N DOIT PAS MARCHER A SEC
FÄR EJ KÖRAS TORR

For your safety
10
2.3 Possible dangers
The "Milk Shuttle" has been constructed and manufactured using the state-of-the-
art technology and according to the rules, standards and directives stated in chap-
ter 2.7.
9
Indicating label at the connecting cable (400 V)
WARNING
For sloping terrain (more than 3 % slope), danger of being run over.
• Walk behind the device (against the direction of travel, see figure 2/2).
• Grasp the drawbar handle with both hands.
Do not travel along routes with slopes of more than 10 %!
ATTENTION
L1 N
L3
L2
°C/F
ON ESC
INFO
START
STOP
START
STOP SET
123
+
-
Error 60
L2 L3 :
5.5