UTILCO UR-4PT User manual
Instruction manual
Model: UR-4PT
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
UTILCO Lineman Tools
4730 Madison Road
Cincinnati OH 45227
www.utilco.com
Phone:
800-776-9775
513-533-6200
2
UR-4PT
Table of Contents
Warranty and Servicing......................................................................................................................................................3
Safety Symbols......................................................................................................................................................................3
Safety........................................................................................................................................................................................4
Technical Specications.....................................................................................................................................................5
Identication..........................................................................................................................................................................6
Operating Instructions...................................................................................................................................................7-8
Head Assembly Breakdown and Parts List..................................................................................................................9
Tool Parts Breakdown.......................................................................................................................................................10
Parts List................................................................................................................................................................................11
Tool Maintenance..............................................................................................................................................................12
Thank you...
for buying a UTILCO Lineman Tool. Our mission is to bring product innovation and exceptional
customer service to the marketplace. This tool line is reliable, dependable, and durable for our
customer’s needs.
Please read this instruction manual carefully before using the product. If you have any questions
about our product please reach out to our customer service department (see back cover). No part
of the contents of this manual may be reproduced, transmitted or circulated in any form or by any
means without the prior written authorization of UTILCO Lineman Tools.
3
UR-4PT
SAFETY SYMBOLS
Do not dispose
of product.
Please recycle
Electric Shock
Hazard- use
proper protective
equipment
Attention!
Risk of
cutting injury
Never use
with unlocked
workhead
Read the operating
instructions
before use
Wear protective
goggles
WARRANTY AND SERVICING
UtilPro™ 5-Year Tool Service Protection Program
Introducing the industry’s best service & support program for all your UTILCO hydraulic crimping
and cutting tools. All UTILCO tool buyers are automatically registered in the UtilPro Service
Protection Program and will receive free tool repairs for defects in material or workmanship on their
tool(s) for ve years after their original purchase date. (Excludes abuse, non-intended use, tampered
with or normal wear and tear.)
UtilPro Tool 5-Day Repair Pledge
If your tool(s) need repair at any time within ve years of your original purchase date, our UtilPro
service network will repair your registered tools within ve business days of receipt.
UtilPro Tool Loaner Program
If you need a replacement tool during any repair, our UtilPro network can typically provide a
comparable loaner tool to registered tool owners while your tool is being repaired.
FREE Tool Reconditioning
Your rst reconditioning is on us!
To Find a UtilPro Service Partner
Call UTILCO for assistance in solving tool performance issues or for any of your service needs.
UTILCO tool owners will be oered options to solve any tool replacement, parts or repair
issues.
Call 513-533-6200 or 800-776-9775
Monday to Friday
8:00AM to 5:00PM Eastern Time (ET)
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UR-4PT
GENERAL SAFETY INFORMATION
Read all safety warnings, instructions provided with this tool. Failure to follow all
instructions listed below may result in electric shock, re and/or serious injury. Save all
warnings and instructions for future reference.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Keep children and bystanders away while operating a hydraulic tool. Distractions can
cause you to lose control.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a
hydraulic tool. Do not use a hydraulic tool while you are tired or under the inuence
of drugs, alcohol, or medication. A moment of inattention while using hydraulic tools
may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective
equipment such as rubber gloves, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions will reduce personal injuries.
• Do not overreach. Keep proper footing and balance at all times. This enables better
control of the tool in unexpected situations.
• Do not let familiarity gained from frequent use of hydraulic tools allow you to
become complacent and ignore tool safety principles. A careless action can cause
severe injury within a fraction of a second.
SERVICE
• Have your tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the hydraulic tool is maintained.
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UR-4PT
TECHNICAL SPECIFICATIONS
Force developed: 6 tons
Jaw Opening: 1.55 in.
Dimensions: 12 in. x 2.5 in. x 5.4 in. (L x W x H)
Weight: 7.8 lbs.
Crimp Capacity - Lugs
CU code wire: 1000 kcmil - #8
AL code wire: 750 kcmil - #8
Crimp Capacity - Splices
CU code wire: 1000 kcmil - #8
AL code wire: 750 kcmil - #8
12 in (305 mm)
5.4 in (137 mm) 2.5 in (64 mm)
6
UR-4PT
Head locking pin
Indenter tips
Male Coupler
Label
IDENTIFICATION
NOTE: Includes durable nylon bag.
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UR-4PT
OPERATING INSTRUCTIONS
Be sure to read instructions carefully, wear safety goggles, and keep ngers away from cutting
head.
NOTE: Connect head to 10,000 PSI hydraulic pump.
CRIMPING
1. Retract the ram fully by pressing the release button.
2. Turn the locking pin to unlock, then pull pin to release latch.
3. Open latch, and place lug in head.
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UR-4PT
# Part # Part Description Qty
1 HC134-16-11 LEFT HOUSING 1
2 HC134-17-11 RIGHT HOUSING 1
3 HC134-20 SLIDE 1
4 HC134-19 JAW 2
5 HC134-12 ROLL BUSHING 2
6 HC134U-1 INDENTER 4
7 HC134-3-11 HINGE 1
8 HC134-13 BODY BUSHING 4
9 HC134-7A HINGE BUSHING 3
10 HC134-7B HINGE BUSHING 1
11 HC134-8 LOCK PIN 1
12 HC134-9 HINGE PIN 1
13 HC134-10 PIN 2
CRIMPING (cont‘d)
4. Close latch and lock pin back into place, then cycle the tool to crimp the lug.
CAUTION: Ensure that the lug is placed securely, in the center, against the stationary tip on the
latch end of the head. Before applying full pressure, make sure that all 4 indenter tips are
contacting the lug, or damage will occur to tool.
Tip: Slowly advance the tool to correctly place lug in indenter tips.
9
UR-4PT
1
14 15
23
22
3
13
4
21
20
4
21
14
15
20
10
13
6
18
28
19
26
9
24
9
29
7
9
25 11
24
12
26
26
8
17
2
27 16
5
23
23
8
23
26
29
HEAD ASSEMBLY BREAKDOWN AND PARTS LIST
# Part # Part Description Qty
1 HC134-16-11 LEFT HOUSING 1
2 HC134-17-11 RIGHT HOUSING 1
3 HC134-20 SLIDE 1
4 HC134-19 JAW 2
5 HC134-12 ROLL BUSHING 2
6 HC134U-1 INDENTER 4
7 HC134-3-11 HINGE 1
8 HC134-13 BODY BUSHING 4
9 HC134-7A HINGE BUSHING 3
10 HC134-7B HINGE BUSHING 1
11 HC134-8 LOCK PIN 1
12 HC134-9 HINGE PIN 1
13 HC134-10 PIN 2
# Part # Part Description Qty
14 HC134-11 BEARING CASE 2
15 6-1003 DOWEL PIN 12
16 1-1079 SOCKET HEAD CAP SCREW 2
17 1-434 SOCKET HEAD CAP SCREW 2
18 4-1689 POSI-HEX PLUNGER 1
19 1-1017 FLAT POINT SET SCREW 1
20 6-1139 DOWEL PIN 2
21 6-1023 SPRING PIN 3
22 6-1328 COILED PIN 2
23 6-1033 SPRING PIN 4
24 4-1058 E-RING 2
25 4-1325 KEY RING 1
26 PH102-WL WARNING LABEL 8
27 HC134-CL CAUTION LABEL 1
28 HC134-LL LOCK LABEL 1
29 HC134-PL PLACEMENT LABEL 2
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UR-4PT
TOOL PARTS BREAKDOWN
1
6
5
4
3
2
7
11
10
9
8
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UR-4PT
PARTS LIST
# Part # Part Description Qty
1 705806 FILTER DISC 1
2 715496 SCRAPER 1
3 715544 CAP NUT 1
4 702135 GRUB SCREW 1
5 715549 COMPRESSION SPRING 1
6 715543 PISTON 1
7 715546 LOCKING PIN 1
8 715300 PISTON RING 1
9 715548 CYLINDER 1
10 711211 SCREW SEAL 1
11 102919 MALE COUPLER W/ DUST CAP 1
12
UR-4PT
TOOL MAINTENANCE
Daily maintenance:
• After each crimping cycle wipe the crimping head jaws free of metal shavings.
• Wipe down all steel parts with WD-40.
• Store the tool in a non-humid environment.
The head should provide many years of service when given the proper maintenance and care.
Should you experience any diculty with the operation and maintenance of this head, contact our
customer service department (see back cover).
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UR-4PT
Notes:
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UR-4PT
Notes:
15
UR-4PT
Notes:
Service:
Date: 04/18 Version 2
UTILCO Lineman Tools
4730 Madison Rd.
Cincinnati, OH 45227
Phone: 800-776-9775
513-533-6200
www.utilco.com
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