Vaillant TURBOmax Plus SERIES User manual

GB
Instructions for use
turboMAX plus, thermoCOMPACT
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 1

Instructions for use turboMAX plus, thermoCOMPACT2
Table of contents
1 General information . . . . . . . . . . . . . . . . . . . . . . 2
Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
pecified use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EC designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . 3
3 Factory Guarantee . . . . . . . . . . . . . . . . . . . . . . . 3
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Initial checks before turning ON . . . . . . . . . . . . . . . . . 5
Domestic hot water operation (turboMAX plus only) 5
Heating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Resetting the appliance . . . . . . . . . . . . . . . . . . . . . . . . 7
Turning the boiler OFF . . . . . . . . . . . . . . . . . . . . . . . . . 8
Care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 9
Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
tatus display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1 General
Thank you for choosing a Vaillant boiler. The information
given in this booklet will enable you to obtain the best
performance from your boiler.
turboMAX plus provides both central heating and
domestic hot water, with the domestic hot water
supplied directly from the boiler. The boiler will operate
automatically to provide domestic hot water whenever a
hot water tap is opened, and automatically adjusts to
meet the demand for both central heating and domestic
hot water in the most economical way.
thermo OMPA T provides central heating and
domestic hot water where a separate indirect hot water
cylinder is also incorparated to the system. The
turboMAX/ thermoCOMPACT range of boilers have a
EDBUK band 'D' rating.
If, after reading these instructions, you have any
questions on the operation of the boiler, please contact
either your installer or Vaillant Technical Department.
Key to symbols
Important Note
This symbol is used to indicate important
instructions.
• This symbol is used to indicate a required step.
Liability
We can accept no liability whatsoever for
damage or injury resulting from failure to obser-
ve these instructions.
Specified use
Vaillant turboMAX plus and thermoCOMPACT boilers are
made to fulfil the latest technical specifications and offi-
cial safety regulations. These appliances are designed as
boilers for use in central heating and hot water supply
systems. thermoCOMPACT boilers only supply domestic
hot water where a separate indirect hot water cylinder is
also incorparated to the system. If the appliances are
used for purposes other than or in excess of these speci-
fications, this shall be classed as incorrect operation,
and neither the manufacturer nor supplier will accept
any liability for resulting damage or injury.
Use of this type is entirely at the owner’s risk. The term
„specified use” also covers observance of the operating
and installation instructions, along with adherence to
the servicing schedules.
E designation
The purpose of EC designation is to certify that the
boiler complies with the requirements of the directives
covering gasfired appliances (Council directive
90/396/EEC) and electromagnetic compatibility (Council
directive 89/336/EEC). These appliances also comply
with the requirements of the directive on operating
efficiency (Council directive 92/42/EEC).
Note!
Vaillant Ltd. support the Benchmark initiative.
In the installation manual you will find the
Benchmark gas boiler commissioning checklist.
It is very important that this is completed
correctly at the time of installation and com-
missioning.
Table of contents
1 General information
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 2

Instructions for use turboMAX plus, thermoCOMPACT 3
Safety instructions 2
Factory guarantee 3
2 Safety instructions
Setup and adjustments
Installation and adjustment of the boiler as well as
service maintenance and repair of the boiler may only
be carried out by a competent person in accordance
with the Gas afety (Installation and Use) Regulations
1998. (In the U.K. „CORGI“ Registered installers under-
take the work to a safe and satisfactory standard). If the
boiler is installed in a compartment do not obstruct any
purpose provided ventilation openings, and do not use
the compartment for storage purposes.
Gas smell
If you smell gas or suspect a gas leak:
- Turn off the boiler
- Do not switch any electrical switches in the hazardous
area on or off
- Do not smoke in the hazardous area
- Turn off the gas supply at the gas meter
- Ventilate the room
- Consult your gas supplier, service agent or other com-
petent person.
Modifications in and around the boiler
No modifications may be made to the following items:
- The boiler
- The gas, water and electrical supply
- The flue system
- The safety valve for the heating water
- Any structural changes around the appliance that
could affect the operational safety of the boiler.
Explosive and flammable materials
Do not use or store any explosive or highly flammable
materials (e.g. gasoline, paper or paint) near to
the appliance.
Inspection
The boiler should be serviced annually. We recommend
that you sign a service agreement with your service
agent or Vaillant Ltd.
Attention!
The device may only be used
• for initial operation
• for testing
• for continuous operation
with the chamber cover closed and with the flue
system fully mounted and sealed.
3 Factory guarantee
Vaillant provide a full parts and labour warranty for this
appliance.
The appliance must be installed by a suitably competent
person in accordance with the Gas afety (Installation
and Use) Regulations 1998, and the manufacturer’s
instructions. In the UK ‘CORGI’ registered installers
undertake the work in compliance with safe and satisfac-
tory standards.
All unvented domestic hot water cylinders must be
installed by a competent person to the prevailing buil-
ding regulations at the time of installation. (G3)
Terms and conditions apply to the warranty, details of
which can be found on the warranty registration card
included with this appliance.
Failure to install and commission this appliance in com-
pliance with the manufacturer’s instructions may invali-
date the warranty (this does not affect the customer’s
statutory rights).
Immediate help
If your Vaillant boiler develops a fault your first action
should be to contact your installer, as his professional
assessment is needed under the terms of our Guarantee.
If you are unable to contact your installer, phone Vaillant
ervice olutions: 0870 6060 777.
Vaillant is a member of the Benchmark initiative and
fully supports the aims of the programme. Benchmark
has been introduced to improve the standards of instal-
lation and commissioning of central heating systems in
the UK and to encourage the regular servicing of all cen-
tral heating systems to ensure safety and efficiency.
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 3

4
4 Operation
Instructions for use turboMAX plus, thermoCOMPACT
4 Operation
Overview
turboMAX plus
Fig. B.1a: Operating elements turboMAX plus
Operating controls
For access to the controls press the upper middle of the
lower front panel and drop it down. The following can
be seen:
1 Maximum radiator temperature control
2 The „+“ and „-“ buttons for the display panel
3 Main ON/OFF control
4 Built in control/timer module (if fitted)
5 The „i“ information button
6 Boiler display
7 Indicator lights to display the current operating mode
8 „Reset“ button
9 Maximum hot water temperature control and warm-
start ON/OFF control
10 Pressure gauge displaying the pressure in the heating
system
thermo OMPA T
Fig. B.1b: Operating elements thermo OMPA T
You can identify a thermoCOMPACT boiler by the sticker
which is situated at the top left hand side of the control
panel (see A, Fig. 1.b)
Operating controls
For access to the controls press the upper middle of the
lower front panel and drop it down. The following can
be seen:
1 Maximum radiator temperature control
2 The „+“ and „-“ buttons for the display panel
3 Main ON/OFF control
4 Built in control/timer module (if fitted)
5 The „i“ information button
6 Boiler display
7 Indicator lights to display the current operating mode
8 „Reset“ button
9 Pressure gauge displaying the pressure in the heating
system
Indicator lights/boiler display
turboMAX plus and thermoCOMPACT boilers have an
advanced multifunction boiler display (1). When the main
ON/OFF control is in the „ON“ position the display will
normally show the temperature of water in the boiler
circuit (45 °C in the example), which confirms that the
boiler is functioning correctly.
Fig. B.2: LED displays
1 In the unlikely event of a fault developing which
prevents the boiler from operating, the display may
show a fault code.
2 Red indicator
Illuminated = Boiler has locked out
3 Yellow indicator
Illuminated = Main burner ignited
0
I
C
o
C
o
VRC-VC
1
2
3
4
0
I
C
o
6
32 9
758 4
1
VRC-VC
THERMOcompact
A
0
I
C
o
C
o
6
32 10
758 4
1
9
VRC-VC
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 4

5
Operation 4
Instructions for use turboMAX plus, thermoCOMPACT
4 turboMAX plus
Green warmstart indicator (3) Illuminated = Warmstart
switched ON
Not illuminated = Warmstart is switched OFF and there
is no demand for hot water
Flashing = There is either a demand for hot water or
warmstart
5 thermoCOMPACT
Green indicator (3) is illuminated but has no function
Initial checks before turning ON
Open the service valves
• Ensure the cold water service valve is open. This can
be checked by opening a hot water tap and ensuring
water flows.
• Ensure that the service valves in the heating flow and
return (2 and 1) and the gas service valve (3) are open.
The flow, return and gas service valves are open
when the line marking has the same direction as
the pipe.
• The pressure relief valve (4) is provided for safety rea-
sons and must not be interfered with.
Note:
A bottom cover is fitted to the appliance. The
service valves can be seen through the cover.
Fig. B.3: Opening service valves
picture shows a turboMAX plus boiler. heck the
water contents
• Check the water contents of the system on the pressu-
re gauge (1).
The needle on the pressure gauge should be within
the green band (between 1 and 1.5 bar). If the needle
displays a value below 0.8 bar when the appliance is
cold, follow the instructions left by your installer to
refill the system. Alternatively, your installer should be
called to refill the system.
Fig. B.4: hecking the water level
Domestic hot water operation
(turboMAX plus only)
The boiler should only be used when the heating
system contains water. Use of the boiler without
water may cause damage to the boiler or its
components.
Setting the maximum domestic hot water temperature
control
• Turn the main switch (2) to the „l“ position.
• The display will show the boiler flow temperature which
indicates electrical power to the boiler.
• The domestic hot water temperature can be adjusted
using the hot water temperature control (3).
• Turn the control clockwise to increase the temperature
and anti-clockwise to decrease thetemperature.
As a guide for normal circumstances set the knob to the
one o´clock position.
Note:
This control adjusts the maximum domestic hot
water temperature. If adjusting the control
upwards appears to have no effect on the tem-
perature, then the boiler is already operating at
full output for the selected flow rate.
VRC-VC
C
o
0
I
C
o
1
I
0
2 3 1 4
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 5

6
4 Operation
Instructions for use turboMAX plus, thermoCOMPACT
If you live in a hard water area please do not set
the control knob above the mid (12 o´clock) posi-
tion to prevent excessiv scale formation (fig. B.5).
Fig. B.5: Domestic hot water supply
Warmstart operation (turboMAX plus only)
The warmstart facility provides instantaneous delivery of
domestic hot water from the turboMAX plus boiler. When
the warmstart system is switched ON the boiler will
automatically light periodically to maintain the internal
temperature of the boiler at approximately 40 °C. When
the warmstart system is switched OFF a short delay may
be experienced in obtaining hot water at the tap.
Fig. B.6: Switching the warm start on and off
• The warmstart system is activated by turning the hot
water temperature control knob (1) all the way to the
very right for a short time. The green indicator light
will now illuminate. Reset the hot water temperature
control knob to the desired setting. The boiler will now
provide instantaneous delivery of hot water directly
when a hot water tap is turned on.
• The warmstart system is switched off by turning the
hot water temperature control knob (1) all the way to
the very left for a short time. The green indicator light
is not illuminated. Reset the hot water temperature
control knob to the desired setting.
Note:
Irrespective of whether the warmstart facility is
switched on or off, the boiler will automatically
operate to provide hot water whenever a hot
water tap is opened.
Fig. B.7: Drawing off hot water
Obtaining hot water (turboMAX plus only)
On opening a hot water tap (1) at a supply point (basin,
shower, bath, etc.) the turboMAX pLus boiler will auto-
matically operate to deliver hot water.
On closing the tap the boiler switches OFF (or continues
to operate for central heating if required). The pump and
fan will continue to operate for a short period.
1
C
o
C
o
1
1a
b
a
b
C
o
0
I
C
o
VRC-VC
C
o
C
o
2
3
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 6

7
Operation 4
Instructions for use turboMAX plus, thermoCOMPACT
Heating operation
Setting the maximum radiator temperature control
• Turn the main switch (1) to the „l“ position.
• et the maximum radiator temperature control to the
desired setting using the control knob (2). We recom-
mend the following settings:
- Left setting during spring and autumn,
- Middle setting during mild winter,
- Right setting during cold winter.
Fig. B.8: Setting the flow temperature
Setting the external controls
• et the room thermostat (3) and/or the thermostatic
radiator valves (4) according to the instructions
supplied with the control(s).
Hint!
Vaillant offer room thermostat/time control
accessories which give accurate and economic
room temperature control as well as improved
comfort. Ask your installer!
Fig. B.9: Setting the external controller
The boiler will now operate automatically to provide central
heating for the conditions selected on the external con-
trols (turboMAX plus will also provide domestic hot
water on demand). Whilst the boiler is operating, the
boiler display (fig. B.2) indicates the temperature of the
water within the boiler circuit. After the boiler stops
operating the pump and fan will continue to operate for
a short period to fully disperse the heat from the boiler.
The boiler incorporates an anti-cycling economi-
ser control to prevent energy wasteful ON and
OFF operation of the boiler for short periods
when in the central heating mode. When turning
the room thermostat to a higher setting there
may therefore be a short delay before the boiler
operates.
Resetting the appliance
Fig. B.10: Reset
Fig. B.11: Reset
C
o
0
I
C
o
VRC-VC
2
STOP
max. 3 x
C
o
0
I
C
o
VRC-VC
1
34
VRC-VC
C
o
0
I
C
o1
2
C
o
C
o
C
o
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 7

8
4 Operation
Instructions for use turboMAX plus, thermoCOMPACT
When a hot water tap (turboMAX plus only) or the central
heating system requires heat, the boiler automatically
ignites and starts to operate. If the automatic ignition is
not successful within 10 seconds, then the boiler does
not go into operation and switches to „Lock out“.
This is indicated visually by the red indicator light (1) and
the displaying of fault code „F.28“ or „F.29“ (flame extin-
guished during operation). A new attempt to ignite the
flame can then only be performed after pressing the
„Reset“ button.
• Press the „Reset“ button (2) and hold for approx. 1
second.
If the boiler still shuts off after a third attempt,
then please consult your installer or Vaillant
Service Solutions.
The boiler also switches to „Fault“ when there is not
enough water in the system. This fault is indicated by
fault code „F 22“. The boiler can only be placed back in
operation after the heating system has been properly
refilled with water.
In the unlikely event of any other fault developing, which
prevents the boiler from operating, the display will also
show other fault codes. If a fault code is displayed please
contact your installer or Vaillant ervice olutions.
Note:
If contacting Vaillant Service Solutions please
remember to quote the fault code, as this will
help to pinpoint the fault.
Turning the boiler OFF
(turboMAX plus only)
To turn OFF the central heating only (Summer mode)
Fig. B.12: Setting the summer operating mode
• Turn the maximum radiator temperature control knob
used to control the heating supply temperature (1) all
the way to the left.
Hint!
You can switch off the heating operation in sum-
mer, for example, but the boiler will
continue to provide domestic hot water
whenever a hot water tap is opened.
To turn OFF central heating and hot water for short
periods of time
Fig. B.13: Shutting down the unit completely
• Turn the main ON/OFF control (2) to the „0“ position.
If you want to turn the turboMAX plus boiler
OFF for a longer period of time (e.g. holidays),
and there is no danger of frost, then you should
also turn off the gas supply, the cold water ser-
vice valve and the electrical supply. Please note
the frost protection hints in this regard .
VRC-VC
C
o
0
I
C
o
C
o
C
o
I
0
2
VRC-VC
C
o
0
I
C
o
C
o
C
o
C
o1
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 8

9
Operation 4
Instructions for use turboMAX plus, thermoCOMPACT
Turning the boiler OFF
(thermo OMPA T only)
To turn OFF the central heating
• Turn the maximum radiator temperature control knob
used to control the heating supply temperature (1) all
the way to the left.
Fig. B.14: Setting the summer operating mode
To turn boiler OFF for short periods of time
• Turn the main ON/OFF control (2) to the „0“ position.
Fig. B.15: Shutting down the unit completely
Do not turn the thermo OMPA T boiler OFF if a
hot water cylinder is also incorporated in the
system unless there is no demand for domestic
hot water.
are and maintenance
Clean the outer casing of your boiler with a damp cloth
and a little soap. Do not use abrasive or solvent cleaning
agents that may damage the case or the plastic fittings.
The appliance should be serviced at least once per year.
To ensure regular servicing, it is strongly recommended
that arrangements are made with your service agent or
Vaillant Ltd. For further details please contact Vaillant
ervice olutions: 0870 6060777.
Frost protection
Your boiler is equipped with a frost protection function:
If the heating water temperature drops below 5 °C when
the main switch is ON, then the boiler goes into operati-
on and heats the boiler circuit to approx. 30 °C.
It cannot be guaranteed that water will circulate
throughout the entire heating system.
If the boiler is not operated for several hours during
very cold weather there is therefore the possibility of
the system freezing. Please ensure that if you are absent
during a period of frost the central heating remains in
operation and all rooms are kept above freezing point.
It must be remembered, however, that the boiler will be
automatically switched off by the built in monitoring
devices if certain faults occur, e.g. interruption in the gas
or electricity supply or faults in the flue gas system. To
overcome this possibility you can drain both the central
heating system and boiler.
Frost protection and monitoring devices can
only function when the main switch of the unit
is set to the „I“ position and the boiler is
connected to the electrical supply.
VRC-VC
0
I
C
o
C
o
I
0
2
THERMOcompact
VRC-VC
0
I
C
o
C
o
C
o1
THERMOcompact
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 9

10
4 Operation
Instructions for use turboMAX plus, thermoCOMPACT
Troubleshooting
In the unlikely event that a problem occurs with the ope-
ration of the turboMAX plus or thermoCOMPACT boiler,
the following points should be checked:
1. Boiler fails to operate:
• Is the gas supply turned on? (see page 5)
• Is the water supply turned on? (see page 5)
• Is there enough water in the heating system? (see
page 5)
• Is the electrical supply switched on?
• Is the main ON/OFF control in the „On” position?
(switch position „I“) (see page 5)
• Is the burner lock out indicator light illuminated? (see
page 6)
2. Hot water operates but no central heating
(turboMAX plus only)
• Is the heating turned on? (see page 7/8).
• Are all external heating controls ON? (see page 8)
If your boiler still does not operate then please consult
your installer or Vaillant ervice olutions
0870 6060 777.
Status display
(For maintenance and service work performed by your
installer or service agent)
The status displays are activated by pressing the
„i“ button (1). The current status code, e.g. „ .34“ for the
frost protection mode, is shown on the display (2).
Pressing the „i“ button again will switch you back to the
normal mode. The „+“ and „-“ buttons will only be used
by your installer or service agent during service and
maintenance work.
Display Meaning
.00* No heating required
.01* Fan running
.03* Ignition sequence
.04* Burner ignited
.05* Fan and water pump over run
.07* Water pump over run
.08* Anti cycling mode (after heating operation)
.10** Hot water demand
.14** Burner ignited
.34* Frost protection mode
Table B.1: Status display (A complete overview of the status
codes can be found in the installation instructions).
* Heating operation
** Hot water operation (turboMAX plus only)
Fig. B.16: Status display
2
1
VRC-VC
C
o
0
I
C
o
833690_24GB_012006.qxd 13.12.2005 12:27 Uhr Seite 10