Valcourt ANTOINETTE FP7CB User manual

45530A
31-07-2018
Printed in Canada
Installation and Operation Manual
FP7CB
ANTOINETTE
Qualified Clean Burning
Decorative Fireplace
U.S. EPA Low Mass Wood-burning Fireplace
voluntary program phase 2 emission level qualified model
Safety tested according to
ULC-S610 and UL 127
by an accredited laboratory
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmaures (Quebec)
Canada G3A 2H3
After-sale service: 418-908-8002
E-mail: [email protected]
www.valcourtinc.com
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.

2
THANK YOU FOR CHOOSING THIS VALCOURT FIREPLACE
As one of North America’s largest and most respected wood stove and fireplace manufacturers,
VALCOURT takes pride in the quality and performance of all its products. We want to help
you get maximum satisfaction as you use this product.
In the pages that follow you will find general advice on wood heating, detailed instructions for
safe and effective installation, and guidance on how to get the best performance from this
fireplace as you build and maintain fires, and maintain your wood heating system.
Congratulations on making a wise purchase.
Read this entire manual before you install and use your new fireplace. It is important that
you follow the installations guidelines exactly. Failure to install this fireplace correctly
could result in a house fire, bodily injury or even death.
You may need to obtain a building permit for the installation of this fireplace and the
chimney that it is connected to. Consult your municipal building or fire department about
installation requirements in your area. We recommend that you also inform your home
insurance company to find out if the installation will affect your policy.
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence of the
date you purchased your unit. Keep your sales invoice. We also
recommend that you register your warranty online at
https://www.valcourtinc.com/en/warranty/warranty-registration/
Registering your warranty online will help us track rapidly the
information we need on your unit.
PLEASE NOTE THAT THE PICTURES SHOWN IN THIS MANUAL ARE
GENERIC AND MAY NOT MATCH EXACTLY THE LOOK OF YOUR
FIREPLACE.
CAUTION: DO NOT ATTEMPT TO MODIFY OR ALTER THE CONSTRUCTION
OF THE FIREPLACE OR ITS COMPONENTS. ANY MODIFICATION OR
ALTERATION OF CONSTRUCTION MAY VOID THE WARRANTY, LISTINGS
AND APPROVALS OF THIS SYSTEM. IN THAT CASE, STOVE BUILDER
INTERNATIONAL (SBI) WILL NOT BE RESPONSIBLE FOR DAMAGES. INSTALL
THE FIREPLACE ONLY AS DESCRIBED IN THESE INSTRUCTIONS.

3
PART A – INSTALLATION.....................................................................5
1.0 Safety Information.....................................................................................5
1.1 Regulations Covering Fireplace Installation................................................................6
2.0 General Information..................................................................................6
2.1 FP7CB Antoinette Wood Fireplace Specifications......................................................6
2.2 The Benefits of EPA Voluntary Emission Program «Low Mass» Phase II.................6
3.0 Fireplace Installation.................................................................................7
3.1 Installation of Spacers and Heat Shield .......................................................................8
3.1.1 Spacers...................................................................................................................8
3.2 Fire Baffles Installation................................................................................................9
3.3 Locating the FP7CB Antoinette Wood Fireplace ...................................................... 11
3.4 Heart Extension Requirements................................................................................... 12
3.5 Framing, Facing, Mantel, and Combustible Shelf .....................................................13
3.5.1 Framing................................................................................................................13
3.5.2 Facing ..................................................................................................................20
3.6.3 Combustible Shelf ...............................................................................................23
3.6 Fresh Air Kit ..............................................................................................................26
3.6.1 Fresh Air kit Installation......................................................................................26
3.7 Installation of a gas lighter ........................................................................................28
3.8 Installation of a gas log set.........................................................................................28
3.8 Faceplate Installation (Sold Separately) ....................................................................28
3.8.1 Narrow Overlap ...................................................................................................28
3.8.2 Masonry Trim ......................................................................................................29
3.9 Door Alignment .........................................................................................................31
4.0 Venting System (Chimney and Chimney Connector)..........................31
4.1 General .......................................................................................................................31
4.2 Suitable Chimneys .....................................................................................................32
4.3 Chimney Installation Notes........................................................................................ 34
4.4 Chimney Installation Instructions ..............................................................................37
4.6 Angled Radiation Shield ............................................................................................41
4.7 Chimney Support Installation ....................................................................................41
4.7.1 Universal Roof Support .......................................................................................41
4.7.2 Universal Offset Support .....................................................................................42
4.8 Chimney Chase and Multiple Terminations ..............................................................42
4.9 Installation Instructions for Masonry Application .....................................................43
PART B - OPERATION AND MAINTENANCE.....................................44
5.0 Fuel............................................................................................................44
5.1 The Use of Manufactured Logs .................................................................................44
6.0 OPERATING THE FP7CB ANTOINETTE WOOD FIREPLACE..45
6.1 First Fires ...................................................................................................................45
6.2 Building a Fire ........................................................................................................... 45
6.3 Maintaining the Fire...................................................................................................46

4
6.4 Air Intake Control and Exhaust Damper.................................................................... 47
6.5 Smoking −Causes and Troubleshooting ...................................................................47
A. Closed exhaust damper .......................................................................................47
B. Negative pressure in the house ...........................................................................47
C. Wet wood............................................................................................................47
D. Dirty or blocked chimney ...................................................................................48
E. Chimney not long enough...................................................................................48
F. Poor chimney draft .............................................................................................48
7.0 MAINTAINING YOUR FP7CB ANTOINETTE WOOD
FIREPLACE ............................................................................................49
7.1 Creosote – Formation and Need for Removal ...........................................................49
7.2 Chimney Maintenance ...............................................................................................49
7.3 Fire Baffles Removal Prior to Cleaning the Chimney ............................................... 49
7.4 Dealing With a Chimney Fire ....................................................................................50
7.5 Disposal of Ashes....................................................................................................... 51
7.6 Replacement of Refractory Panels.............................................................................51
7.7 Glass Care – Replacement .........................................................................................52
7.8 Glass Care – Cleaning................................................................................................53
8.0 VIEWS WITH MEASUREMENTS ......................................................54
9.0 EXPLODED DIAGRAM AND PARTS LIST..................................56
VALCOURT LIMITED LIFETIME WARRANTY ....................................58

5
PART A – INSTALLATION
1.0 Safety Information
CAUTION: THE INFORMATION GIVEN ON THE CERTIFICATION LABEL
AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE
INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S
MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB
SITES).
CAUTION: NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS
TO START OR ‘‘FRESHEN UP’’ A FIRE IN THIS FIREPLACE. KEEP
ALL SUCH LIQUIDS WELL AWAY FROM THE FIREPLACE AT ALL
TIMES.
CAUTION: KEEP COMBUSTIBLE MATERIALS AT LEAST 48 INCHES AWAY
FROM THE FRONT OF THE FIREPLACE OPENING.
CAUTION: NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE
BURNING IN THE FIREPLACE.
CAUTION: NEVER USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE
DIRECTLY ON HEARTH.
CAUTION: DO NOT USE A FIREPLACE INSERT AND OTHER PRODUCTS NOT
SPECIFIED FOR USE WITH THIS FIREPLACE.
CAUTION: DO NOT OBSTRUCT AIR INTLETS. THIS FIREPLACE NEEDS AIR
FOR ITS GOOD OPERATION.
WARNING: DO NOT USE MATERIAL OTHER THAN THOSE LISTED IN THE
REPLACEMENT PARTS SECTION DURING INSTALLATION AS
THEY MAY BE SAFETY HAZARDS AND A FIRE COULD RESULT.
WARNING: DO NOT INSTALL THIS FIREPLACE IN A MOBILE HOME.
CAUTION: FOR SAFETY REASONS, IT IS VERY IMPORTANT TO USE A NON-
COMBUSTIBLE MATERIAL FOR THE SURROUND OF THE
FIREPLACE. IN THAT CASE, A CEMENT-BOARD (DUROCK STYLE)
IS MANDATORY. FAILING TO RESPECT THIS GUIDELINE MAY
RESULT IN A FIRE.
CAUTION: THIS HEATING UNIT MUST SERVE AS A SUPPLEMENTARY HEAT
SOURCE. AN ALTERNATIVE HEAT SOURCE SHOULD BE
AVAILABLE IN THE HOME IF NEEDED. THE MANUFACTURER
CANNOT BE RESPONSIBLE FOR ADDITIONAL HEATING COSTS
ASSOCIATED WITH THE USE OF AN ALTERNATIVE HEAT
SOURCE. IT IS HIGHLY RECOMMENDED THAT THE USER BUYS
THIS PRODUCT FROM A RETAILER WHO CAN PROVIDE
INSTALLATION AND MAINTENANCE ADVICES.
WARNING: This product can expose you to chemicals including carbon monoxide,
which is known to the State of California to cause cancer, birth defects or other
reproductive harm. For more information go to www.P65warnings.ca.gov/

6
1.1 Regulations Covering Fireplace Installation
When installed and operated as described in these instructions, the FP7CB Antoinette wood
fireplace is suitable for use as a fireplace appliance in residential installations.
In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment
and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local
code requirements. In the USA, the NFPA 211 Standard for Chimneys, Fireplaces, Vents and
Solid Fuel-Burning Appliances and the ANSI NFPA 70 National Electrical Code are to be
followed in the absence of local code requirements.
We recommend that our woodburning hearth products be installed and serviced by professionals
who are certified by a “Qualified Agency” such as NFI (National Fireplace Institute®) or CSIA
(Chimney Safety Institute of America) in the United States, in Canada by WETT (Wood Energy
Technical Training) or in Quebec by APC (Association des Professionnels du Chauffage).
2.0 General Information
2.1 FP7CB Antoinette Wood Fireplace Specifications
Fuel Type Dry cordwood
Test Standards (safety) ULC-S610 and UL 127
Test Standards (emissions)
ASTM 2515 and ASTM 2558
U.S. EPA Low Mass Wood-burning
Fireplace voluntary program phase 2
emission level qualified model
Shipping Weight 523 lb (238 kg)
Maximum Log Length recommended 18" east-west
Flue Outlet Diameter: 8" (203 mm) diameter (vertical)
2.2 The Benefits of EPA Voluntary Emission Program «Low Mass» Phase II
In the past, most conventional masonry and low-mass, factory-built fireplaces were not efficient
at producing usable heat. Typically, over 90 percent of the heat generated by a fireplace was
lost out the chimney. In addition, many of these fireplaces were sources of smoke, indoors and
out.
In 2009, the US Environmental Protection Agency (EPA) initiated a voluntary program for
manufacturers of decorative wood burning fireplaces to encourage manufacturers to produce
clean wood-burning appliances that reduce air pollution. Under the U.S. EPA Low Mass
Fireplace Voluntary Program, cleaner burning fireplaces are ones that qualify for the Phase I
emission levels of 7.3 g/kg (approximately 57 percent cleaner than unqualified models) or the
Phase II emission levels of 5.1 g/kg (approximately 70 percent cleaner than unqualified models).
Participating manufacturers are expected to qualify under Phase 2 by 2013. The FP7CB
Antoinette wood fireplace is a phase II emission level qualified model that brings you the benefits
of lower emissions.

7
3.0 Fireplace Installation
ATTENTION: IN ORDER TO COMPLETE THE FIREPLACE INSTALLATION
AND DEPENDING ON THE TYPE OF FINISHING MATERIAL
USED, YOU MUST INSTALL ONE OF THE FOLLOWING TRIMS;
A NARROW OVERLAP (A) OR A MASONRY TRIM (B) (SOLD
SEPARATELY).
Figure 1 (A)
Narrow Overlap
Figure 1 (B)
Masonry Trim
You must also install one of the following refractory brick, sold separately. For installation
instructions, see section 7.6 –Replacement of refractory panels.
Contemporary moulded refractory brick
panels
Classic moulded refractory brick panels
CAUTION: WHEN USING THE DECORATIVE APPLIANCE, THE FIREPLACE
DAMPER MUST BE SET IN THE FULLY OPEN POSITION.

8
3.1 Installation of Spacers and Heat Shield
To complete the fireplace, spacers and heat shield must be secured to the top of the appliance.
These parts are required to maintain proper clearances to combustible materials. You will find
the spacers, heat shield and screws in the firebox (see Figure 2 and 3).
Figure 2
Spacers (2X)
Figure 3
Heat shield (1X)
3.1.1 Spacers
1. Fold by hand the 2 spacers like illustrated in Figure 4.
Figure 4
2. Align the holes of the spacers (A) with the pre-drilled holes on top of the fireplace and
secure them with the 4 screws (B) as shown in Figure 5:
Figure 5

9
3. As illustrated in Figure 6 and 7, position the heat shield (C) between the spacers
previously installed with the folds facing up. Align the holes of the shield with the ones
of the left and right spacer and secure it with 4 screws (B).
Figure 6
Figure 7
3.2 Fire Baffles Installation
Your fireplace FP7CB contains two fire baffles. In order to protect them during transportation,
the small fire baffle (D) is located at the bottom of the combustion chamber, while the largest
(E) is in the box in front of your fireplace door. Note that in order to install the small fire baffle
(D) properly, it should lean against the back of the chimney throat, as shown in Figure 3.3 A.
For the installation of the biggest fire baffle (B), it must be positioned as shown in Figure 3.3
Band lean against the front of the chimney throat.
Follow these steps to install the fire baffles:
1. To install the first fire baffle (D), hold it in your hands with the narrowest part towards
the back of the unit (Figure 3.3 A).
2. Move the piece up to the top bracket at the back of the fireplace throat, taking care to
avoid the bracket of the front fire baffle (Figure 3.3 C).
3. Place the baffle on its brackets and make sure it is leaning against the back of the
chimney throat (Figure 3.3 D)
4. To install the front fire baffle (E), hold it in your hands with the narrow end toward the
back of the fireplace (Figure 3.3 B).
5. Move the piece up, making sure to keep it close to the front wall of the chimney throat
for easy maneuverability (Figure 3.3 E).
6. Once one side has exceeded its bracket, lean it against the side and front wall of the
chimney throat for easy maneuverability. Then rotate the piece so that the other side is
also above its support (Figure 3.3 F).
7. Place the baffle on its bracket and slide it horizontally to center it (Figure 3.3 G). Make
sure the fire baffle is leaning against the front of the chimney throat.

10
Figure 3.3 A Figure 3.3 B
Figure 3.3 C Figure 3.3 D
Figure 3.3 E Figure 3.3 F Figure 3.3 G
D
E

11
3.3 Locating the FP7CB Antoinette Wood Fireplace
A. The best location to install your fireplace is determined by considering the location of
windows, doors, and the traffic flow in the room where the fireplace is located, allowing
space in front of the unit for the hearth extension and the mantel, and taking into
consideration the location of the outside air kit and chimney. If possible, you should choose
a location where the chimney will pass through the house without cutting floor or roof
rafters.
B. Usually, no additional floor support is needed for the fireplace. The adequacy of the floor
can be checked by first estimating the weight of the fireplace system. Weights are given in
the appendix. Next, measure the area occupied by the fireplace which is normally 49" x 27
1/8" (125 cm x 69 cm). Note the floor construction and consult your local building code to
determine if additional support is needed.
CAUTION: BEFORE BEGINNING THE FIREPLACE INSTALLATION, CONSULT
THE LOCAL AUTHORITIES TO OBTAIN YOUR BUILDING PERMIT
AND CHECK YOUR LOCAL BUILDING CODES. INSTALL THE
FIREPLACE ONLY AS DESCRIBED IN THESE INSTRUCTIONS AND
USE ONLY THE MANUFACTURER’S COMPONENTS LISTED IN
TABLE 1.
Figure 8 Installation on raised base
Figure 9
Ceiling clearance requirements

12
3.4 Heart Extension Requirements
The hearth extension floor area (see (A) on Figure 10) must extend at least 16" (40 cm) in front
and at least 8" (20 cm) on each side of the door opening (see Figures 8 and 10). The joint
between the hearth extension and the fireplace hearth needs to be made of non-combustible
material such as sheet metal or sand-cement grout (not included) as shown on Figure 11.
WARNING: THE HEARTH EXTENSION IS TO BE INSTALLED ONLY AS
ILLUSTRATED. (See Figure 11)
Figure 10

13
Figure 11
3.5 Framing, Facing, Mantel, and Combustible Shelf
3.5.1 Framing
The construction of the framing, facing, and mantel must be in accordance with the standards
and the following illustrations (Figures 12 to 18):
A. Frame the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber.
WARNING: COMBUSTIBLE FRAMING MATERIAL CANNOT BE USED IN THE
SPACE DIRECTLY ABOVE THE FIREPLACE, EXCEPT FOR THE
STUDS ABOVE THE FACING THAT SUPPORT THE FACING
MATERIAL AND MANTEL. THIS AREA MUST REMAIN EMPTY
FOR A HEIGHT OF 7′(2.15 M) MEASURED FROM THE BASE OF THE
APPLIANCE.

14
B. Frame the fireplace with vertical studs on each side of the fireplace running from floor to
ceiling (see Figure 15). Position the studs back from the front edge of the fireplace, leaving
a space the thickness of the facing material so that the facing can be installed flush with the
fireplace facing (within limitations of Figure 15). Frame headers between the vertical studs
only as follows:
−Place 2 x 3 or 2 x 4 headers, only along the upper part of the front, side and back faces.
Do not put wood or any combustible material within the area above the fireplace except
on the front facing.
−Place headers only as required to support the facing and mantel.
WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR
OTHER MATERIAL.
WARNING: THE FIREPLACE MUST NOT BE IN CONTACT WITH ANY
INSULATION OR LOOSE FILLING MATERIAL. COVER THE
INSULATION WITH DRYWALL PANELS AROUND THE
FIREPLACE.
Figure 12 (a)

15
Figure 12 (b)
CLEARANCES*
A 3" (76 mm) maximum
B 8" (203 mm) minimum
C 20" (508 mm) minimum
*The fireplace can be installed against one of the walls in the room, respecting minimum value
(B) from door opening. If the fireplace has a wall built against one side of the fireplace, the
other sidewall must respect minimum value (C) from door opening. The fireplace may also
have a combustible side mantle respecting values (A) and (B).

16
Figure 13
Figure 14

17
Figure 15
Figure 16

18
Figure 17
Insulated chase construction

19
Figure 18
Spacers must be installed

20
3.5.2 Facing
CAUTION: BEFORE CLOSING THE WALLS, MAKE SURE THAT THE AIR
CONTROL MECHANISM, THE FLUE DAMPER AND DOORS
MECHANISM WORK PROPERLY.
ATTENTION: IF YOU ARE TO INSTALL A MASONRY TRIM, IT MUST BE
SECURED TO THE FIREPLACE BEFORE APPLYING THE
FINISHING MATERIAL. (See Section 3.6.1)
1. Materials directly in contact with the faceplate of the fireplace, especially the vertical
and horizontal surround, must be non-combustible and have the minimal dimensions as
shown on Figure 12.
2. Non-combustible materials such as brick, stone or ceramic tile may project in front of
and onto the fireplace decorative frame.
CAUTION: MATERIALS MUST BE INSTALLED SO THAT THE FACEPLATE MAY
BE REMOVED AFTER THE INSTALLATION. THE FACEPLATE IS
DESIGNED TO OVERLAP THE MATERIAL SURROUNDING THE
FIREPLACE. IF THE MATERIAL IS THICKER, USE A FACEPLATE
GAUGE FOR POSITIONING AND MAKE SURE THAT THE
FACEPLATE CAN BE REMOVED AFTER IT HAS BEEN INSTALLED
(PLEASE DISMISS IF YOU INSTALL THE MASONRY FACEPLATE
OPTION).