Valcourt Saguency FP8 User manual

45340A
Printed in Canada 08-01-2013
PREFABRICATED WOOD-BURNING FIREPLACE
INSTALLATION AND OPERATION MANUAL
Keep this manual for future reference
Standards:
ULC-S610
UL-127
EPA Phase II
Manufactured by:
STOVE BUILDER INTERNATIONAL INC.
250, rue de Copenhague,
Saint-Augustin-de-Desmaures
(Quebec) G3A 2H3
Tel.: [phone]
Fax: [phone]
valcourtinc.com
This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.

2
TABLE OF CONTENTS
Page
INTRODUCTION..........................................................................................................................3
INSTALLATION...........................................................................................................................5
Fireplace Installation...................................................................................................................8
Door overlay installation...........................................................................................................11
Chimney Installation.................................................................................................................12
Installation Instructions for Masonry Application....................................................................15
Fireplace Finish.........................................................................................................................18
USE AND SAFETY.....................................................................................................................23
The Use of Manufactured Logs ................................................................................................24
Creosote ....................................................................................................................................24
Chimney Fire Safety Procedures ..............................................................................................24
Feeding and Controlling Combustion.......................................................................................24
MAINTENANCE.........................................................................................................................27
Glass and Metal Plating............................................................................................................27
Replacing Refractory Bricks.....................................................................................................27
Door Installation and Alignment ..............................................................................................28
Gasket Replacement..................................................................................................................28
TROUBLESHOOTING...............................................................................................................29
HEAT DISTRIBUTION SYSTEMS...........................................................................................30
Forced Air Distribution Kit.......................................................................................................30
Gravity Distribution Kit............................................................................................................31
VALCOURT LIMITED LIFETIME WARRANTY...................................................................32
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence of the
date you purchased your unit. Keep your sales invoice. We also
recommend that you register your warranty online at
http://www.valcourtinc.com/warranty-registration.aspx
Registering your warranty online will help us track rapidly the
information we need on your unit.

3
INTRODUCTION
This manual contains all the information required for safe, efficient installation and use of your Valcourt
fireplace. Read carefully all the instructions contained herein and keep this manual handy so you may refer to it
whenever necessary.
Before starting to install the fireplace, consult local authorities to obtain a construction permit and learn
about all applicable regulatory requirements.
We recommend that our wood burning hearth products be installed and serviced by professionals who
are certified in the United States by NFI (National Fireplace Institute®) or in Canada by WETT (Wood Energy
Technical Training) or in Quebec by APC (Association des Professionnels du Chauffage).
Do not install this fireplace in a mobile home.
THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE
ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S
MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES).
Maximum recommended heating area : 500 to 1,900 square feet (with forced air kit)
Heating capacity* – BTU/hr., EPA test wood : 36,900
Heating capacity* – BTU/hr., seasoned cordwood : 65,000
Optimum efficiency : 75%
*Why is the BTU indicated on the EPA label smaller than the one advertised?
You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the BTU as
advertised on our web site and/or product literature. The maximum BTU output we advertise for this unit is what will be obtained
with a full load of seasoned cordwood inserted inside the firebox. The EPA output, on the other hand, is what has been obtained
during emissions testing. The EPA test procedure requires that a special type of wood be used and positioned inside the firebox in a
manner that does not represent the way the firebox volume would normally be utilized using seasoned cordwood. The EPA test load is
typically much smaller. Hence, the BTU as per the EPA label is reduced. The BTU output that should be considered by a normal user
is the one we advertise for seasoned cordwood.

4
Figure #1: Saguenay Fireplace Dimensions
CORNER VIEW

5
INSTALLATION
This fireplace is designed and approved for installation with the following brands of chimneys
measuring 6” (152 mm) in diameter as well as a minimum of 15’ (4.6 m) and maximum of 45’ (13.5 m) in
height.
No other device must be added to the chimney connected to the fireplace.
Install the fireplace only according to the methods described herein and ensure proper clearance is
provided to combustible. Use only the parts and chimneys specified in this manual. Any non-compliance with
these directions could create a hazardous situation, thus voiding the certification and the warranty.
ATTENTION: Do not modify or adapt the fireplace’s construction or components. This would void the
warranty. In this event, Valcourt would not be responsible for any damages which may
occur.
Choose the best location for your fireplace, based on the position of the doors and windows and room air
flow. Provide for the positioning of hot air ducts (optional), an outside air inlet as well as the chimney.
Remember to leave sufficient space for the hearth extension and mantel. If possible, install the fireplace where
it will not be necessary to cut any floor or ceiling joists. (Figure #2)
The fireplace must be installed against a finished wall. Do not install the fireplace against a moisture
barrier or insulation (insulating wool). Do not insert insulation into the enclosure around the chimney.
There are several possibilities for the chimney’s configuration. See Figure #3 to determine the
appropriate configuration for your home. The straighter the chimney, the easier it will be to clean and maintain.
CHIMNEY
MANUFACTURER BRAND TYPE INNER DIAMETER
Selkir
k
Ultra-Temp (UT) 1” Solid Pac
k
6" (15 cm)
Selkir
k
Super Pro (SPR) 1” Solid Pac
k
6" (15 cm)
Selkir
k
Super Vent (JSC) 1” Solid Pac
k
6" (15 cm)
Selkir
k
Hart & Cooley (TLC) 1” Solid Pac
k
6" (15 cm)
Selkir
k
Sure-Temp (ST) 1” Solid Pac
k
6" (15 cm)
Selkir
k
CF Sentinel (CF) 2” Solid Pac
k
6" (15 cm)
Selkir
k
Super Pro 2100 (ALT) 2” Solid Pac
k
6" (15 cm)
Selkir
k
Super Vent 2100 (JM) 2” Solid Pac
k
6" (15 cm)
Selkir
k
UltimateOne 1” Solid Pac
k
6" (15 cm)
Security Chimney ASHT+ 1” Solid Pac
k
6" (15 cm)
Security Chimney S-2100 + 2” Solid Pac
k
6" (15 cm)
Simpson Dura Vent Dura Tech 1” Solid Pac
k
6" (15 cm)
Simpson Dura Vent Dura Plus HTC 2” Solid Pac
k
6" (15 cm)
ICC Excel 2100 1” Solid Pac
k
6" (15 cm)
Metal Fab Temp Guar
d
1” Solid Pac
k
6" (15 cm)
Olympia Chimney Ventis 1” Solid Pac
k
6" (15 cm)

6
For optimal performance, install the chimney indoors if possible. In areas where temperatures are constantly
below freezing (32°F/0°C), installing the chimney outdoors promotes functional problems such as low draft,
excessive creosoting, and problems starting the fire. In addition, outdoor chimneys are subject to decreases in
pressure and smoke flow reversal. Fireplaces with outdoor chimneys installed on lower floors (basements) are
particularly prone to smoke flow reversal. (Figure #3)
Figure #2: Various Fireplace Locations

7
Figure #3: Chimney Configurations
The table below shows the minimum chimney height requirements, fireplace included, according to the
number of elbows:
Chimne
y
Number of Elbows Minimum Hei
g
ht
Straight installatio
n
--------------- 15’ (4.6 m)
1 - 15° offset 2 - 15° elbows 15’ (4.6 m)
2 - 15° offsets 4 - 15° elbows 18’ (5.5 m)
1 - 30° offset 2 - 30° elbows 15’ (4.6 m)
2 - 30° offsets 4 - 30° elbows 20’ (6.1 m)
* 1 - 45° offset * 2 - 45° el
b
ows 16’ (4.9 m)
* 2 - 45° offsets * 4 - 45° elbows 23’ (7.0 m)
* Permitted only in Canada.

8
FIREPLACE INSTALLATION
1. Remove all combustible floor coverings, e.g. carpeting, linoleum, etc., from the area where the fireplace is
to be installed.
2. The fireplace must be installed directly on a platform with a minimum height of 2” (51 mm) and made of
combustible or non combustible materials, such as wood or plywood or any other hard, sturdy surface.
3. A 38” x 16” (965 mm x 407 mm) minimum hearth extension made of non combustible material is required.
The extension can be lower than or flush with the base of the fireplace. (Figures #5)
4. To prevent any burning embers falling between the fireplace and the hearth extension from coming into
contact with the floor, insert a metal sheet under the front of the fireplace. This sheet must extend 4”
(100 mm) on both sides of the fireplace and 2” (50 mm) in front. You can also prevent embers from falling
in the joint between the fireplace and the hearth extension by filling it with mortar grout. (Figure #5)
5. To anchor the fireplace to the floor, unfold lower metal attachments and screw them to the floor using
1” (25 mm) screws.
6. The fireplace opening must be at least 12” (305 mm) away from any wall at a right angle with the
appliance’s face. (Figure #11)
7. The standards in your area may require an outside air inlet. Even if this is not the case, it is beneficial to do
so as this will improve the fireplace’s performance. Install a flexible air duct that is 4” (102 mm) in
diameter and a maximum length of 20’ (6.1 m). If a longer duct is required, increase diameter to 6” but the
maximum length will then be 40’ (12.2 m). The outside air intake must not come from a garage, carport,
basement, attic or the chimney’s enclosure. If the outside air intake installation is impossible, the plate on
the outside air box must be removed. This plate is located at the bottom right inside the fireplace behind the
lower louver.
8. Install the outside air inlet in a place where it is unlikely to become blocked by snow and is sheltered from
high winds. Make sure it is far from the gas meter or any other device that may emit fumes or gases, such
as automobile exhaust.
9. Once you have decided on the location of the outside air inlet, drill a 4¼” (108 mm) hole in the wall. Insert
the inlet grill in the hole from the outside and screw it to the wall with four 1” (25 mm) screws.
10. From the inside, insert the insulated flexible duct and attach it to the inlet grill with aluminum duct tape or
¾” (19 mm) metal screws.
11. On the lower right side of the fireplace, remove the metal piece blocking the air intake. Insert the adaptor
included with the fireplace and screw it in place using two ¾” (19 mm) metal screws. Using an adjustable
collar or aluminum duct tape, attach the flexible duct to the adaptor.
12. Valcourt fireplaces can be equipped with a temperature control. The fan will come on as soon as the
fireplace reaches its minimum start temperature. Have the wiring installed by a qualified electrician
(Figure #4).

9
Electrical Installation Instructions
12.1 Install the connection box on the bottom right of the fireplace behind the lower louver.
12.2 Install the fan on the pegs at the back of the fireplace behind the lower louver.
12.3 Connect the terminals onto the thermo-disc found under the fireplace floor.
12.4 Insert a 110-volt wire into the box through the appropriate hole.
12.5 Connect the wiring in the box.
12.6 Test the wiring.
12.7 Close the connection box.
Figure #4: Circuit Diagram

10
Figure #5: Hearth Extension Installation

11
DOOR OVERLAY INSTALLATION
Your Valcourt fireplace is equipped with a door overlay. See drawing below for installation details.

12
CHIMNEY INSTALLATION
1. If possible, install an interior chimney as it will provide better performance. In areas with continuous
temperatures below 18C (0F), the use of an exterior chimney increases the likelihood of operating
problems such as low draft, high rate of creosoting, and poor start-up characteristics. Exterior chimneys are
also prone to down-drafting and flow reversal. Installations, which are located on lower floors in the house,
such as in a basement, in combination with outside chimney, are especially prone to flow reversal.
2. The FP8 SAGUENAY is listed only with chimney systems described in table 1.
3. A chimney venting a fireplace shall not vent any other appliance.
4. The minimum chimney system height for a straight installation is 15 ft. (4,6 m).
5. All chimney installations must include at least one support. Reducing the amount of chimney weight on the
fireplace will help avoid the noise created when the fireplace expands. This can be achieved by having the
chimney supported by the supports. The maximum chimney length that should be supported by the fireplace
is 9 ft. (2.75 m) for 2" Solid Pack Chimney and 12 ft. (3.7 m) for 1" Solid Pack Chimney.
6. The chimney must extend at least 3 ft. (92 cm) above its point of contact with the roof and at least 2 ft. (61
cm) higher than any wall, roof or building within 10 ft. (3.1 m) of it. See Figure 6.1a and 6.1b to determine
the configuration that applies to your roof (flat or sloped roof and the distance between the chimney and the
highest point of the roof and/or the nearest chimney).
7. Deviations should be avoided whenever possible, especially the most pronounced. Each deviation adds
some restriction to the chimney system and may lead to draft problems.
8. If the chimney extends higher than 5 ft. (1.5 m) above its point of contact with the roof, it must be secured
using a roof brace.
9. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion
problems.
10. Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2"
(50 mm) minimum clearance between the chimney and any combustible materials. Do not fill this 2space
with insulation or any other combustible material.
11. Portions of the chimney which may extend through accessible spaces must be enclosed to avoid contact with
combustible materials or damage the chimney.

13
Figure 6.1a
Figure 6.1b

14
12. When you build a chase enclosure for chimney sections above the roof, the chimney must extend at least
3 ft. (92 cm) above the chase enclosure and at least 2 ft. (61 cm) higher than any wall, roof or building
within 10 ft. (3.1 m) of it. See Figure 6.1c and 6.1d to determine the configuration that applies to your roof
(flat or sloped roof and the distance between the chimney and the highest point of the roof and/or the nearest
chimney).
Figure 6.1c
Figure 6.1d

15
INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION
WARNING: Before starting installation, the masonry chimney must be inspected by a qualified sweep.
The following requirements must be respected:
1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing
bricks that could inhibit correct installation of the liner.
2. The clearance to combustible must be a minimum of 1” between the outside of the masonry and any wood
framing or loose insulation.
3. The chimney must be built in accordance with the current building code.
4. No other appliance can be connected to the same chimney.
5. The connector parts are not necessary if the connection between the insulated length and the stainless steel
liner is done within the masonry chimney.
INSTALLATION
The chimney must be relined with a stainless steel liner or any other listed liner or flexible liner to
ULC-S635, CAN/ULC-S640 or UL777 of the same diameter as the outlet of the fireplace.
Follow these steps:
1. Position the fireplace in its location. Temporarily install the chimney elbow on the top of the fireplace and,
using a level, mark with an oval the location where the flue liner will enter the masonry chimney.
2. In the middle of the oval, drill a hole in the masonry chimney at 45 or 30.
3. Increase the size of the hole until a 45 or 30 liner elbow can be easily slipped through.
4. Slide the liner down from the top of the masonry chimney until you reach the hole level.
5. Slip through the hole a 45 or 30 liner elbow and connect it to the liner.
6. Add a small liner section to the liner elbow which will allow the liner to extend at least 12” (measured at
the top of the liner) from the masonry chimney.
7. Seal the opening around the liner with high temperature refractory cement.
8. The next steps must be done in the following order:
8.1 Select the chimney length that will fit between the elbow and the liner so that it will slide at least 2”
over the liner section. (you may need to cut the liner for a better fit)
8.2 Install the 45 or 30 elbow on the fireplace.
8.3 Slide the length section back down on the elbow and twist lock the two together.
8.4 Pull the cover down over the length and install the insulation pad over the liner; be careful to cover the
liner completely.
8.5 Slide back the cover over the insulation and fix it in place using the 3 screws supplied.

16
Figure #6.2: Masonry chimney installation

17
Figure #7: Straight Chimney Installation Figure #8: Chimney with Elbows Installation
Figure #9: Exterior Chimney Installation Figure #10: Isolated Chase Chimney Installation

18
FIREPLACE FINISH
1. Combustible materials can be used to finish the fireplace in the area shown in Figure 11. The framing can
be built directly on the sides of the appliance.
2. No side wall of more than 6” (152 mm) wide at right angle with the face of the appliance can be closer than
4” (102 mm). (Figure #11)
3. Adjoining walls may also be built at a 45° angle from the edge of the face. However, any right angle wall
must be located at least 12” (305 mm) away from the fireplace opening. (Figure #11)
4. The enclosure from the bottom of the fireplace to the ceiling must be at least 80” (2032 mm). Do not insert
insulation in the chimney enclosure. (Figure #14)
5. Combustible materials must be installed parallel to the face and must not project behind. (Figure #13)
6. Never fill the enclosure space with insulation or any combustible material. If the fireplace is equipped with
a gravity ventilation system, this space must be free of any combustible materials. (Figure #14)
7. If the mantel is made of combustible materials, it must be installed at a height of at least 50” (1270 mm)
from the base of the fireplace. (Figure #12)
8. The top portion of the wall just above the fireplace must be made of 12” (305 mm) non combustible
material (Durock) (Figure #13). If finishing material are used within 12’’, they must be non-combustible.
9. The fireplace must be raised minimum 2” (51 mm) above the floor. (Figure #12)
WARNING: Make sure nothing obstructs or interferes with the front hot air outlets, to cover the front
hot air outlets it is mandatory to install gravity distribution kit. Any accessible chimney
must be fenced off or finished to prevent contact. (Figure #14)

19
Figure #11: Fireplace Finishing
Figure #12a : Mantel Positioning

20
Figure 12b : Combustible material positioning
A : 48 po.
B : Radius of 80 in.
C : 80 in. Min.