Valcourt FP10 Lafayette User manual

45719A
Printed in Canada 26-01-2015
READ AND KEEP THIS MANUAL FOR REFERENCE
FP10Lafayette
InstallationAndOperationManual

USENVIRONMENTALPROTECTIONAGENCY
PHASEIICERTIFIEDWOODFIREPLACE

ListedtostandardsULC‐S610andUL127
byanaccreditedlaboratory
www.valcourtinc.com
Manufacturedby:
StoveBuilderInternationalInc.
250rueCopenhague,Saint‐Augustin‐de‐Desmaures(Quebec),
Canada,G3A2H3Tel.:(418)878‐3040Fax:(418)878‐3001


Thismanualisavailableforfreedownloadonthemanufacturer’swebsite.Itisacopyrighteddocument.
Re‐saleisstrictlyprohibited.Themanufacturermayupdatethismanualfromtimetotimeandcannotbe
responsibleforproblems,injuries,ordamagesarisingoutoftheuseofinformationcontainedinanymanual
obtainedfromunauthorizedsources.

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2 FP10 Lafayette - Installation and Operation Manual
THANKYOUFORCHOOSINGTHISVALCOURTWOODFIREPLACE
AsoneofNorthAmerica’slargestandmostrespectedwoodstoveandfireplacemanufacturers,Stove
BuilderInternationaltakesprideinthequalityandperformanceofallitsproducts.Wewanttohelpyouget
maximumsatisfactionasyouusethisproduct.
Inthepagesthatfollowyouwillfindgeneraladviceonwoodheating,detailedinstructionsforsafeand
effectiveinstallation,andguidanceonhowtogetthebestperformancefromthisfireplaceasyoubuildand
maintainfires,andmaintainyourwoodheatingsystem.
Werecommendthatourwoodburninghearthproductsbeinstalledandservicedbyprofessionalswhoare
certifiedintheUnitedStatesbyNFI(NationalFireplaceInstitute®)orinCanadabyWETT(WoodEnergy
TechnologyTransfer)orinQuebecbyAPC(AssociationdesProfessionnelsduChauffage).
Congratulationsonmakingawisepurchase.
Ifthisfireplaceisnotproperlyinstalled,combustiblematerialsnearitmayoverheat.Toreducetheriskof
fire,followtheinstallationinstructionsinthismanualexactly.Contactlocalbuildingorfireofficialsabout
restrictionsandinstallationinspectionrequirementsinyourarea.
Pleasereadthisentiremanualbeforeyouinstallanduseyournewfireplace.Youmayneedtogeta
buildingpermitfortheinstallationofthisfireplaceandthechimneythatitisconnectedto.Consultyour
municipalbuildingdepartmentorfiredepartmentbeforeinstallation.Werecommendthatyoualso
informyourhomeinsurancecompanytofindoutiftheinstallationwillaffectyourpolicy.
Thisheatingunitisdesignedtoserveasasupplementaryheatsource.Werecommendthataprimary
heatsourcealsobeavailableinthehome.Themanufacturercannotberesponsibleforcostsassociated
withtheuseofanotherheatingsystem.
CAUTION:Donotattempttomodifyoraltertheconstructionofthefireplaceoritscomponents.Any
modificationoralterationofconstructionmayvoidthewarranty,listingsandapprovalsofthissystem.In
thatcase,StoveBuilderInternational(SBI)willnotberesponsiblefordamages.Installthefireplaceonlyas
describedintheseinstructions.
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FP10 Lafayette - Installation and Operation Manual 3
Tableofcontent
PART A - OPERATION AND MAINTENANCE ........................................ 6
1Safety Information .............................................................................. 6
1.1Summary of Operation and Maintenance Cautions and Warnings ..................................... 6
2General Information............................................................................ 8
2.1FP10 Lafayette Specifications............................................................................................. 8
2.2Zone Heating and How to Make it Work for You ............................................................... 12
2.3The Benefits of Low Emissions and High Efficiency ......................................................... 12
2.4The SBI Commitment to You and the Environment .......................................................... 13
2.4.1What is Your New Fireplace Made Of?.......................................................................... 13
3Fuel ....................................................................................................14
3.1Materials That Should Not be Burned ............................................................................... 14
3.2How to Prepare or Buy Good Firewood ............................................................................ 14
3.2.1What is Good Firewood? ............................................................................................... 14
3.2.2Tree Species ................................................................................................................. 14
3.2.3Log Length..................................................................................................................... 15
3.2.4Piece Size...................................................................................................................... 15
3.2.5How to Dry Firewood ..................................................................................................... 16
3.2.6Judging Firewood Moisture Content .............................................................................. 16
3.3Manufactured Logs ........................................................................................................... 17
4Operating Your Fireplace.................................................................17
4.1The use of a fire screen .................................................................................................... 17
4.2Your First Fires ................................................................................................................. 17
4.3Lighting Fires .................................................................................................................... 18
4.3.1Conventional Fire Starting ............................................................................................. 18
4.3.2The Top Down Fire........................................................................................................ 18
4.3.3Two Parallel Logs .......................................................................................................... 19
4.3.4Using Fire Starters......................................................................................................... 19
4.4Maintaining Wood Fires .................................................................................................... 19
4.4.1General Advice .............................................................................................................. 19
4.4.2Ash Removal ................................................................................................................. 20
4.4.3Raking Charcoal ............................................................................................................ 20
4.4.4Firing Each New Load Hot............................................................................................. 21
4.4.5Turning Down the Air Supply ......................................................................................... 21
4.4.6Building Different Fires for Different Needs ................................................................... 22

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4 FP10 Lafayette - Installation and Operation Manual
5Maintaining Your Wood Heating System........................................ 24
5.1Fireplace Maintenance...................................................................................................... 24
5.1.1Plated Finish Maintenance ............................................................................................ 24
5.1.2Glass Door Cleaning...................................................................................................... 24
5.1.3Door Adjustment............................................................................................................ 25
5.1.4Door Alignment.............................................................................................................. 26
5.1.5Replacing the Door Gasket............................................................................................ 28
5.1.6Cleaning and Painting the Fireplace.............................................................................. 30
5.2Chimney and Chimney Liner Maintenance ....................................................................... 30
5.2.1Why Chimney Cleaning is Necessary............................................................................ 30
5.2.2How Often Should You Clean the Chimney?................................................................. 30
5.2.3Cleaning the Chimney ................................................................................................... 31
5.2.4Fire Baffle Removal Prior to Cleaning the Chimney ...................................................... 32
5.2.5Chimney Fire ................................................................................................................. 32
PART B – INSTALLATION.....................................................................33
6Safety Information............................................................................ 33
6.1Summary of Installation Cautions and Warnings .............................................................. 33
6.2Regulations Covering Fireplace Installation...................................................................... 34
6.3Fireplace Installation ......................................................................................................... 34
6.3.1Locating the FP10 LAFAYETTE .................................................................................... 35
6.3.2Minimum Heart Extension Requirements ...................................................................... 41
6.3.3Framing, Facing, Mantel, and Combustible Shelf .......................................................... 43
7Clearances to Combustible Material............................................... 50
7.1Locating the Certification Label......................................................................................... 50
8The Venting System .........................................................................51
8.1General ............................................................................................................................. 51
8.2Suitable Chimneys ............................................................................................................ 51
8.3Minimum Chimney Height................................................................................................. 51
8.4The Relationship Between the Chimney and the House................................................... 51
8.4.1Why the chimney should penetrate the highest heated space....................................... 51
8.5Chimney Installation Notes ............................................................................................... 52
8.6Chimney Installation Instructions ...................................................................................... 55
8.6.1Examples of Typical Chimney Installation ..................................................................... 55
8.6.2Offset Chimney Installation............................................................................................ 60
8.7Angled Wall Radiation Shield............................................................................................ 64
8.8Chimney Support Installation ............................................................................................ 64
8.8.1Universal Roof Support.................................................................................................. 64

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FP10 Lafayette - Installation and Operation Manual 5
8.8.2Universal Offset Support................................................................................................ 65
8.9Installation Instructions for Masonry Application ............................................................... 65
8.10Supply of Combustion Air ................................................................................................. 66
8.10.1Air Supply in Conventional Houses ............................................................................... 66
Appendix 1: Hot Air Ducting Installation.............................................68
Appendix 2: Blower Maintenance or Replacement ............................80
Appendix 3: Installing the Door Overlay .............................................84
Appendix 4: Installing the Adapter for Fresh Air Kit..........................85
Appendix 5: Installing the Fire Screen (AC01560).............................. 89
Appendix 6: Installation of Secondary Air Tubes and Baffle ............90
Appendix 7: Exploded Diagram and Parts List................................... 95
VALCOURT LIMITED LIFETIME WARRANTY....................................100

REGISTERYOURWARRANTYONLINE
Toreceivefullwarrantycoverage,youwillneedtoshowevidenceof
thedateyoupurchasedyourunit.Keepyoursalesinvoice.Wealso
recommendthatyouregisteryourwarrantyonlineat
http://www.valcourtinc.com/en/service‐support/warranty‐
registration
Registeringyourwarrantyonlinewillhelpustrackrapidlythe
informationweneedonyourunit.
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6 FP10 Lafayette - Installation and Operation Manual
PARTA‐OPERATIONANDMAINTENANCE
PleaseseePartBforinstallationinstructions.
1SAFETYINFORMATION
1.1 SummaryofOperationandMaintenanceCautionsandWarnings
•HOTWHILEINOPERATION,KEEPCHILDREN,CLOTHINGANDFURNITUREAWAY.CONTACTMAY
CAUSESKINBURNS.GLOVESMAYBENEEDEDFORFIREPLACEOPERATION.
•USINGAFIREPLACEWITHCRACKEDORBROKENCOMPONENTS,SUCHASGLASSORFIREBRICKSOR
BAFFLESMAYPRODUCEANUNSAFECONDITIONANDMAYDAMAGETHEFIREPLACE.
•OPERATEONLYWITHDOORFULLYCLOSEDORFULLYOPENWITHFIRESCREENINPLACE.IFDOORIS
LEFTPARTLYOPEN,GASANDFLAMEMAYBEDRAWNOUTOFTHEOPENING,CREATINGRISKSFROM
BOTHFIREANDSMOKE.
•OPENTHEAIRCONTROLFULLYBEFOREOPENINGTHELOADINGDOOR.
•THISFIREPLACEHASBEENTESTEDFORUSEWITHANOPENDOORINCONJUNCTIONWITHAFIRE
SCREEN(AC01560,SOLDSEPARATELY).THEDOORMAYBEOPENORFIRESCREENREMOVEDONLY
DURINGLIGHTINGPROCEDURESORRELOADING.ALWAYSCLOSETHEDOORORPUTBACKTHEFIRE
SCREENAFTERIGNITION.DONOTLEAVETHEFIREPLACEUNATTENDEDWHENTHEDOORISOPENED
WITHORWITHOUTFIRESCREEN.
•DONOTINSTALLTHEFIREPLACEOUTDOORS.
•THEFIREPLACEANDCHIMNEYMUSTBEINANENCLOSUREUPTOTHEATTIC.
•NEVERUSEGASOLINE,LANTERNFUEL(NAPHTHA),FUELOIL,MOTOROIL,KEROSENE,CHARCOAL
LIGHTERFLUID,ORSIMILARLIQUIDSORAEROSOLSTOSTARTAFIREINTHISFIREPLACE.KEEPALL
SUCHLIQUIDSORAEROSOLSWELLAWAYFROMTHEFIREPLACEWHILEITISINUSE.
•DONOTSTOREFUELWITHINHEATERMINIMUMINSTALLATIONCLEARANCES.
•BURNONLYSEASONEDNATURALFIREWOOD.
•DONOTBURN:
oGARBAGEOFANYKIND,
oCOALORCHARCOAL,
oTREATED,PAINTEDORCOATEDWOOD,
oPLYWOODORPARTICLEBOARD,
oFINEPAPER,COLOREDPAPERORCARDBOARD,
oSALTWATERDRIFTWOOD,
oMANUFACTUREDLOGSCONTAININGWAXORCHEMICALADDITIVES,
oRAILROADTIESOR
oLIQUIDSSUCHASKEROSCENEORDIESELFUELTOSTARTAFIRE.
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FP10 Lafayette - Installation and Operation Manual 7
•THISAPPLIANCESHOULDBEMAINTAINEDANDOPERATEDATALLTIMESINACCORDANCEWITH
THESEINSTRUCTIONS.
•DONOTELEVATETHEFIREBYMEANSOFGRATES,ANDIRONSOROTHERMEANS.
•THISFIREPLACEMUSTALWAYSBEUSEDWITHTHEORIGINALANDIRONS(SEEAPPENDIX7:EXPLODED
DIAGRAMANDPARTSLISTFORREPLACEMENTPARTS).
•SOMEJURISDICTIONSINTHEUSAREQUIREASUPPLYOFOUTDOORCOMBUSTIONAIRFORTHE
FIREPLACE.INCANADA,ANOUTDOORAIRSUPPLYISNOTREQUIRED,IFACARBONMONOXIDE(CO)
DETECTOR/ALARMISLOCATEDINTHEROOMINWHICHTHEFIREPLACEISINSTALLED.THECO
DETECTORWILLPROVIDEWARNINGIFFORANYREASONTHEWOODFIREPLACEFAILSTOFUNCTION
CORRECTLY.IFYOUAREREQUIREDTOINSTALLANOUTDOORAIRSUPPLY,WERECOMMENDTHAT
YOUALSOINSTALLACODETECTOR/ALARMTOPROVIDEWARNINGIFSMOKESPILLAGEFROMTHE
FIREPLACEOCCURS.

CAUTION:KEEPCOMBUSTIBLEMATERIALSATLEAST48INCHESAWAYFROMTHEFRONTOFTHE
FIREPLACEOPENING.
CAUTION:DONOTUSEAFIREPLACEINSERTANDOTHERPRODUCTSNOTSPECIFIEDFORUSEWITH
THISFIREPLACE.
CAUTION: DONOTOBSTRUCTAIRINTLETS.THISFIREPLACENEEDSAIRFORITSGOODOPERATION.
CAUTION: DONOTBLOCKTHEHOTAIRVENTSTOTHEFIREPLACEASTHISWILLCAUSETHEFIREPLACE
TOOVERHEAT.
WARNING:DONOTUSEMATERIALSOTHERTHANTHOSELISTEDINTHEREPLACEMENTPARTS
SECTIONDURINGINSTALLATIONASTHEYMAYBESAFETYHAZARDSANDAFIRECOULD
RESULT.
WARNING:THISFIREPLACEHASNOTBEENTESTEDWITHANUNVENTEDORVENTEDGASLOGSET.TO
REDUCERISKOFFIREORINJURY,DONOTINSTALLANUNVENTEDGASLOGSETINTOTHIS
FIREPLACE.
CAUTION:DONOTINSTALLINAMOBILEHOME(CANADA)ORMANUFACTUREDHOME*(USA).
* The US department of Housing and Urban Development describes “manufactured
homes” better known as “mobile home” as followed; Buildings built on fixed wheels
and those transported on temporary wheels/axles and set on a permanent
foundation.
PLEASENOTETHATTHEPICTURESSHOWNINTHISMANUALAREGENERIC
ANDMAYNOTMATCHEXACTLYTHELOOKOFYOURFIREPLACE.
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8 FP10 Lafayette - Installation and Operation Manual
2GENERALINFORMATION
2.1 FP10LafayetteSpecifications
FuelTypeCordwood
TestStandards(safety)ULC‐S610andUL127
TestStandard(emissions)EPAMethod28(40CFRPart60)
Heatingcapacityrange*500to2100sq.ft.(46.5to195m2)
Maximumheatoutput**
(EPAtestfuel)30,450BTU/h(8.9kW/h)
Maximumheatoutput**
(naturalhardwoodfuel)75,000BTU/h(22kW/h)
Optimumefficiency77%
ParticulateEmissions4.4g/h
ApproximateBurnTime*8to9hours
ShippingWeight391lb(177kg)
FireboxVolume2.5cu.ft.(0.071m3)
MaximumLogLength21"east‐west***
FlueOutletDiameter6"(150mm)diameter(vertical)
BaffleMaterialC‐Cast
MobilehomeapprovedNo
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*Burntimeandheatingcapacitymayvarysubjecttolocationinhome,chimneydraft,chimneydiameter,
locality,heatlossfactors,climate,fuelsandothervariables.
**TheEPAtestfuelisdimensionalDouglasfirpiecesstapledtogetherintocribswithairspacesbetween.
Wealsotestusingthesameprocedureexceptusingsplithardwoodfirewoodtoreflectreal‐worldheat
output.Thisfireplaceisnotintendedtooperateatitspeakheatoutputcontinuously.
***East‐west:throughthedooryouseethesidesofthelogs.

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FP10 Lafayette - Installation and Operation Manual 9
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12 FP10 Lafayette - Installation and Operation Manual
2.2 ZoneHeatingandHowtoMakeitWorkforYou
YournewFP10Lafayettewoodfireplaceisaspaceheater,whichmeansitisintendedtoheattheareaitis
installedin,aswellasspacesthatconnecttothatarea,althoughtoalowertemperature.Thisiscalledzone
heatinganditisanincreasinglypopularwaytoheathomesorspaceswithinhomes.
Zoneheatingcanbeusedtosupplementanotherheatingsystembyheatingaparticularspacewithina
home,suchasabasementfamilyroomoranadditionthatlacksanotherheatsource.
Housesofmoderatesizeandrelativelynewconstructioncanbeheatedwithaproperlysizedandlocated
woodfireplace.Wholehousezoneheatingworksbestwhenthefireplaceislocatedinthepartofthehouse
wherethefamilyspendsmostofitstime.Thisisnormallythemainlivingareawherethekitchen,dining
andlivingroomsarelocated.Bylocatingthefireplaceinthisarea,youwillgetthemaximumbenefitofthe
heatitproducesandwillachievethehighestpossibleheatingefficiencyandcomfort.Thespacewhereyou
spendmostofyourtimewillbewarmest,whilebedroomsandbasement(ifthereisone)willstaycooler.In
thisway,youwillburnlesswoodthanwithotherformsofheating.
Althoughthefireplacemaybeabletoheatthemainlivingareasofyourhousetoanadequatetemperature,
westronglyrecommendthatyoualsohaveaconventionaloil,gasorelectricheatingsystemtoprovide
backupheating.
Yoursuccesswithzoneheatingwilldependonseveralfactors,includingthecorrectsizingandlocationof
thefireplace,thesize,layoutandageofyourhomeandyourclimatezone.Three‐seasonvacationhomes
canusuallybeheatedwithsmallerfireplacesthanhousesthatareheatedallwinter.
2.3 TheBenefitsofLowEmissionsandHighEfficiency
ThelowsmokeemissionsproducedbythespecialfeaturesinsidetheFP10Lafayettefireboxmeanthatyour
householdwillreleaseupto90percentlesssmokeintotheoutsideenvironmentthanifyouusedanolder
conventionalstove.Butthereismoretotheemissioncontroltechnologiesthanprotectingthe
environment.
Thesmokereleasedfromwoodwhenitisheatedcontainsabouthalfoftheenergycontentofthefuel.By
burningthewoodcompletely,yourfireplacereleasesalltheheatenergyfromthewoodinsteadofwasting
itassmokeupthechimney.Also,thefeaturesinsidethefireboxallowyoutoreducetheairsupplyto
controlheatoutput,whilemaintainingcleanandefficientflamingcombustion,whichbooststheefficient
deliveryofheattoyourhome.
Theemissioncontrolandadvancedcombustionfeaturesofyourfireplacecanonlyworkproperlyifyour
fuelisinthecorrectmoisturecontentrangeof15to20percent.SeeSection3:Fuelofthismanualfor
suggestionsonpreparingfuelwoodandjudgingitsmoisture.

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2.4 TheSBICommitmenttoYouandtheEnvironment
TheSBIteamiscommittedtoprotectingtheenvironment,sowedoeverythingwecantouseonly
materialsinourproductsthatwillhavenolastingnegativeimpactontheenvironment.
2.4.1 WhatisYourNewFireplaceMadeOf?
Thebodyofyourfireplace,whichismostofitsweight,iscarbonsteel.Shoulditeverbecomenecessary
manyyearsinthefuture,almosttheentirefireplacecanberecycledintonewproducts,thuseliminating
theneedtominenewmaterials.
Thepaintcoatingonyourfireplaceisverythin.ItsVOCcontent(VolatileOrganicCompounds)isverylow.
VOCscanberesponsibleforsmog,soallthepaintusedduringthemanufacturingprocessmeetsthelatest
airqualityrequirementsregardingVOCreductionorelimination.
Theairtubesarestainlesssteel,whichcanalsoberecycled.
TheC‐Castbaffleismadeofanaluminosilicatefibrematerialthatiscompressedwithabindertoforma
rigidboard.C‐Castcanwithstandtemperaturesabove2,000°F.Itisnotconsideredhazardouswaste.
Disposalatalandfillisrecommended.
Mouldedrefractorybricksaremainlycomposedofsilicondioxide,alsoknownassilica,aproductprocessed
fromaminedmineral.Itismostcommonlyfoundinnatureintheformofsandandclay.Disposalata
landfillisrecommended.Thesteelmeshcontainedinsomerefractorybrickscanberecycled.
Thedoorandglassgasketsarefibreglasswhichisspunfrommeltedsand.Blackgasketshavebeendipped
intoasolvent‐freesolution.Disposalatalandfillisrecommended.
Thedoorglassisa5mmthickceramicmaterialthatcontainsnotoxicchemicals.Itismadeofnaturalraw
materialssuchassandandquartzthatarecombinedinsuchawaytoformahightemperatureglass.
Ceramicglasscannotberecycledinthesamewayasnormalglass,soitshouldnotbedisposedofwithyour
regularhouseholdproducts.Disposalatalandfillisrecommended.

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14 FP10 Lafayette - Installation and Operation Manual
3FUEL
3.1 MaterialsThatShouldNotbeBurned
•GARBAGEOFANYKIND,
•COALORCHARCOAL,
•TREATED,PAINTEDORCOATEDWOOD,
•PLYWOODORPARTICLEBOARD,
•FINEPAPER,COLOREDPAPERORCARDBOARD,
•SALTWATERDRIFTWOOD
•MANUFACTUREDLOGSCONTAININGWAXORCHEMICALADDITIVES
•RAILROADTIES
•LIQUIDSSUCHASKEROSENEORDIESELFUELTOSTARTAFIRE
WARNING:DONOTPOKEORSTIRTHELOGSWHILETHEYAREBURNING.USEONLYFIRELOGSTHAT
HAVEBEENTESTEDFORUSEINFIREPLACES(SEEULC/ORD‐C127,COMPOSITEFIRELOGS)
ANDPRIORTOUSE,REFERTOFIRELOGWARNINGSANDCAUTIONSMARKINGSON
PACKAGING.
3.2 HowtoPrepareorBuyGoodFirewood
3.2.1 WhatisGoodFirewood?
Goodfirewoodhasbeencuttothecorrectlengthforthefireplace,splittoarangeofsizesandstackedin
theopenuntilitsmoisturecontentisreducedto15to20percent.
3.2.2 TreeSpecies
Thetreespeciesthefirewoodisproducedfromislessimportantthanitsmoisturecontent.Themain
differenceinfirewoodfromvarioustreespeciesisthedensityofthewood.Hardwoodsaredenserthan
softwoods.PeoplewholiveinthecoldestregionsofNorthAmericausuallyhaveonlyspruce,birchand
poplar,otherlow‐densityspeciestoburnandyettheycanheattheirhomessuccessfully.
Homeownerswithaccesstobothhardwoodandsoftwoodfuelsometimesusebothtypesfordifferent
purposes.Forexample,softerwoodsmakegoodfuelforrelativelymildweatherinspringandfallbecause
theylightquicklyandproducelessheatSoftwoodsarenotasdenseashardwoodssoagivenvolumeof
woodcontainslessenergy.Usingsoftwoodsavoidsoverheatingthehouse,whichcanbeacommon
problemwithwoodheatinginmoderateweather.Harderwoodsarebestforcolderwinterweatherwhen
moreheatandlongerburncyclesaredesirable.
Notethathardwoodtreeslikeoak,maple,ashandbeechareslowergrowingandlongerlivedthansofter
woodslikepoplarandbirch.Thatmakeshardwoodtreesmorevaluable.Theadvicethatonlyhardwoods
aregoodtoburnisoutdated.Old,leakycastironstoveswouldn’tholdafireovernightunlesstheywerefed

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FP10 Lafayette - Installation and Operation Manual 15
largepiecesofhardwood.Thatisnolongertrue.Youcansuccessfullyheatyourhomebyusingtheless
desirabletreespeciesandgivetheforestabreakatthesametime.
3.2.3 LogLength
Logsshouldbecutatleast1”(25mm)shorterthanthefireboxsotheyfitineasily.Piecesthatareeven
slightlytoolongmakeloadingthefireplaceverydifficult.Themostcommonstandardlengthoffirewoodis
16”(400mm).
Thepiecesshouldbeaconsistentlength,withamaximumof1”(25mm)variationfrompiecetopiece.
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3.2.4 PieceSize
Firewooddriesmorequicklywhenitissplit.Largeunsplitroundscantakeyearstodryenoughtoburn.
Evenwhendried,unsplitlogsaredifficulttoignitebecausetheydon’thavethesharpedgeswherethe
flamesfirstcatch.Logsassmallas3”(75mm)shouldbesplittoencouragedrying.
 
Woodshouldbesplittoarangeofsizes,fromabout3”to6”(75mmto150mm)incrosssection.Havinga
rangeofsizesmakesstartingandrekindlingfiresmucheasier.Often,thefirewoodpurchasedfrom
commercialsuppliersisnotsplitfinelyenoughforconvenientstoking.Itissometimesadvisabletoresplit
thewoodbeforestackingtodry.

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3.2.5 HowtoDryFirewood
Firewoodthatisnotdryenoughtoburnisthecauseofmostcomplaintsaboutwoodfireplaces.Continually
burninggreenorunseasonedwoodproducesmorecreosoteandinvolveslackofheatanddirtyglassdoor.
SeeSection5:Maintainingyourwoodheatingsystemforconcernsaboutcreosote.
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Herearesomethingstoconsiderinestimatingdryingtime:
•firewoodtakesalongtimetodry
•firewoodboughtfromadealerisrarelydryenoughtoburn,soitisadvisabletobuythewoodinspring
anddryityourself
•dryinghappensfasterindryweatherthanindamp,maritimeclimates
•dryinghappensfasterinwarmsummerweatherthaninwinterweather
•smallpiecesdrymorequicklythanlargepieces
•splitpiecesdrymorequicklythanunsplitrounds
•softwoodstakelesstimetodrythanhardwoods
•softwoodslikepine,spruce,andpoplar/aspencanbedryenoughtoburnafterbeingstackedinthe
openforonlythesummermonths
•hardwoodslikeoak,mapleandashcantakeone,oreventwoyearstodryfully,especiallyifthepieces
arebig
•firewooddriesmorequicklywhenstackedintheopenwhereitisexposedtosunandwind;ittakes
muchlongertodrywhenstackedinawoodshed
•firewoodthatisreadytoburnhasamoisturecontentbetween15and20%byweightandwillallow
yourfireplacetoproduceitshighestpossibleefficiency
3.2.6 JudgingFirewoodMoistureContent
Youcanfindoutifsomefirewoodisdryenoughtoburnbyusingtheseguidelines:
•cracksformattheendsoflogsastheydry
•asitdriesinthesun,thewoodturnsfromwhiteorcreamcoloredtogreyoryellow,
•bangtwopiecesofwoodtogether;seasonedwoodsoundshollowandwetwoodsoundsdull,
•drywoodismuchlighterinweightthanwetwood,
•splitapiece,andifthefreshfacefeelswarmanddryitisdryenoughtoburn;ifitfeelsdamp,itistoo
wet,
•burnapiece;wetwoodhissesandsizzlesinthefireanddrywooddoesnot.

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FP10 Lafayette - Installation and Operation Manual 17

You could buy a wood moisture meter to test
your firewood.

3.3 ManufacturedLogs
Donotburnmanufacturedlogsmadeofwax
impregnatedsawdustorlogswithanychemical
additives.Manufacturedlogsmadeof100%
compressedsawdustcanbeburned,butuse
cautioninthenumberoftheselogsburnedatone
time.Startwithonemanufacturedlogandseehow
thefireplacereacts.Neverusemorethantwo
manufacturedlogsatatime.

4OPERATINGYOURFIREPLACE
4.1 Theuseofafirescreen
Thisfireplacehasbeentestedforusewithanopendoorinconjunctionwithafirescreen(AC01560,sold
separately).Makesurethefirescreenisproperlysecuredonthefireplacetoavoidanyriskofsparks
damagingyourflooring.Whenthefirescreenisinuse,donotleavethefireplaceunattendedsothatyou
canrespondpromptlyintheeventofsmokespillageintotheroom.Potentialcausesofsmokespillageare
describedinSection8:TheVentingSystemofthismanual.SeeAppendix5:InstallingtheFireScreen
(AC01560)forinstallationinstructions.
OPERATINGWITHTHEFIRESCREENINCREASESTHEPOSSIBILITYOFGENERATINGCARBONMONOXIDE.
CARBONMONOXIDEISANODOURLESSGASTHATISHIGHLYTOXICANDWHICHCANCAUSEDEATHAT
HIGHCONCENTRATIONINAIR.
4.2 YourFirstFires
Twothingswillhappenasyouburnyourfirstfewfires;thepaintcuresandtheinternalcomponentsofthe
fireplaceareconditioned.
Asthepaintcures,someofthechemicalsvaporize.Thevaporsarenotpoisonous,buttheydosmellbad.
Freshpaintfumescanalsocausefalsealarmsinsmokedetectors.So,whenyoufirstlightyourfireplace,be
preparedbyopeningdoorsand/orwindowstoventilatethehouse.Asyouburnhotterandhotterfires,

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18 FP10 Lafayette - Installation and Operation Manual
moreofthepaintedsurfacesreachthecuringtemperatureofthepaint.Thesmellofcuringpaintdoesnot
disappearuntilyouhaveburnedoneortwoveryhotfires.
Burnoneortwosmallfirestobeginthecuringandconditioningprocess.Thenbuildbiggerandhotterfires
untilthereisnolongeranypaintsmellfromthefireplace.Oncethepaintsmelldisappears,yourfireplaceis
readyforseriousheating.
4.3 LightingFires
Eachpersonwhoheatswithwooddevelopstheirownfavoritewaytolightfires.Whatevermethodyou
choose,yourgoalshouldbetogetahotfireburningquickly.Afirethatstartsfastproduceslesssmokeand
depositslesscreosoteinthechimney.Herearethreepopularandeffectivewaystostartwoodfires.
4.3.1 ConventionalFireStarting
Theconventionalwaytobuildawoodfireisto
bunchup5to10sheetsofplainnewspaperand
placetheminthefirebox.Next,place10orso
piecesoffinekindlingonthenewspaper.This
kindlingshouldbeverythin;lessthan1”(25mm).
Next,placesomelargerkindlingpiecesonthefine
kindling.Opentheaircontrolfullyandlightthe
newspaper.Ifyouhaveatall,straightventing
systemyoushouldbeabletoclosethedoor
immediatelyandthefirewillignite.Oncethefire
hasignited,closethedoorandleavetheaircontrol
fullyopen.

Aconventionalkindlingfirewithpaper
underfinelysplitwood.
DONOTLEAVETHEFIREPLACEUNATTENDEDWHENTHEDOORISSLIGHTLYOPENED.ALWAYSCLOSEAND
LATCHTHEDOORAFTERTHEFIREIGNITES.
Afterthekindlingfirehasmostlyburned,youcanaddstandardfirewoodpiecesuntilyouhaveafireofthe
rightsizefortheconditions.
CAUTION:PLACETHEWOODLOGSFARENOUGHFROMTHEGLASSTOALLOWPROPERPRIMARYAIR
FLOW
4.3.2 TheTopDownFire
Thetopdownfirestartingmethodsolvestwoproblemswiththeconventionalmethod:first,itdoesnot
collapseandsmotheritselfasitburns;andsecond,itisnotnecessarytobuildupthefiregraduallybecause

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FP10 Lafayette - Installation and Operation Manual 19
thefireboxisloadedbeforethefireislit.Atopdownfirecanprovideuptotwohoursofheatingormore.
Thetopdownmethodonlyworksproperlyifthewoodiswell‐seasoned.
Startbyplacingthreeorfourfull‐sizedsplitpiecesofdryfirewoodinthefirebox.Next,place4or5more
finelysplitpiecesoffirewood(2”to3”[50mmto75mm]india.)onthebaselogsatrightangles(logcabin
style).Nowplaceabout10piecesoffinelysplitkindlingonthesecondlayeratrightangles.
Thefireistoppedwithabout5sheetsofnewspaper.Youcanjustbunchthemupandstuffthemin
betweenthekindlingandtheundersideofthebaffle.Oryoucanmakenewspaperknotsbyrollingupsingle
sheetscornertocornerandtyingaknotinthem.Theadvantageofknotsisthattheydon’trolloffthefire
astheyburn.Lightthenewspaperandwatchasthefireburnsfromtoptobottom.
4.3.3 TwoParallelLogs
Placetwospitlogsinthefirebox.Placeafewsheetsoftwistednewspaperbetweenthelogs.Nowplace
somefinekindlingacrossthetwologsandsomelargerkindlingacrossthose,logcabinstyle.Lightthe
newspaper.
4.3.4 UsingFireStarters
Manypeopleliketousecommercialfirestartersinsteadofnewspaper.Someofthesestartersaremadeof
sawdustandwaxandothersarespecializedflammablesolidchemicals.Followthepackagedirectionsfor
use.
Gelstartermaybeusedbutonlyiftherearenohotemberspresent.Useonlyinacoldfireboxtostarta
fire.
DONOTUSEFLAMMABLELIQUIDSSUCHASGASOLINE,NAPHTHA,FUELOIL,MOTOROIL,ORAEROSOLS
TOSTARTORREKINDLETHEFIRE.
4.4 MaintainingWoodFires
4.4.1 GeneralAdvice
Woodheatingwithaspaceheaterisverydifferentthanotherformsofheating.Therewillbevariationsin
thetemperatureindifferentpartsofthehouseandtherewillbevariationsintemperaturethroughoutthe
dayandnight.Thisisnormal,andforexperiencedwoodburnerstheseareadvantagesofzoneheatingwith
wood.
Donotexpectsteadyheatoutputfromyourfireplace.Itisnormalforitssurfacetemperaturetoriseaftera
newloadofwoodisignitedandforitstemperaturetograduallydeclineasthefireprogresses.Thisrising
andfallingoftemperaturecanbematchedtoyourhouseholdroutines.Forexample,theareatemperature
canbecoolerwhenyouareactive,suchaswhendoinghouseworkorcooking,anditcanbewarmerwhen
youareinactive,suchaswhenreadingorwatchingtelevision.
Woodburnsbestincycles.Acyclestartswhenanewloadofwoodisignitedbyhotcoalsandendswhen
thatloadhasbeenconsumeddowntoabedofcharcoalaboutthesamesizeasitwaswhenthewoodwas
loaded.Donotattempttoproduceasteadyheatoutputbyplacingasinglelogonthefireatregular
intervals.Alwaysplaceatleastthree,andpreferablymore,piecesonthefireatatimesothattheheat
radiatedfromonepiecehelpstoignitethepiecesnexttoit.Eachloadofwoodshouldprovideseveral
hoursofheating.Thesizeofeachloadcanbematchedtotheamountofheatneeded.

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20 FP10 Lafayette - Installation and Operation Manual
Whenyouburnincycles,yourarelyneedtoopenthefireplace’sloadingdoorwhilethewoodisflaming.
Thisisanadvantagebecausethereismorechancethatsmokewillleakfromthefireplacewhenthedooris
openedasafullfireisburning.
IFYOUMUSTOPENTHEDOORWHILETHEFUELISFLAMING,OPENTHEAIRCONTROLFULLYFORAFEW
MINUTES,THENUNLATCHANDOPENTHEDOORSLOWLY.
4.4.2 AshRemoval
Ashshouldberemovedfromthefireboxeverytwoorthreedaysoffulltimeheating.Donotlettheash
buildupinthefireboxbecauseitwillinterferewithproperfiremanagement.
Thebesttimetoremoveashisafteranovernightfirewhenthefireplaceisrelativelycool,butthereisstill
somechimneydrafttodrawtheashdustintothefireplaceandpreventitfromcomingintotheroom.
Afterasheshavebeenremovedfromthefireplaceandplacedinatightlycoveredmetalcontainer,they
shouldbetakenoutsideimmediately.Theclosedcontainerofashesshouldbeplacedonanon‐combustible
floororonthegroundwellawayfromallcombustiblematerialspendingfinaldisposal.Ashesnormally
containsomelivecharcoalthatcanstayhotforseveraldays.Iftheashesaredisposedofbyburialinsoilor
otherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilallcindershave
thoroughlycooled.Otherwasteshouldnotbeplacedinthiscontainer.
NEVERSTOREASHESINDOORSORINANON‐METALICCONTAINERORONAWOODENDECK.
4.4.3 RakingCharcoal
Rekindlethefirewhenyounoticethattheroomtemperaturehasfallen.Youwillfindmostoftheremaining
charcoalatthebackofthefirebox,furthestfromthedoor.Rakethesecoalstowardsthedoorbefore
loading.Therearetworeasonsforthisrakingofthecoals.First,itconcentratesthemnearwheremostof
thecombustionairentersthefireboxandwheretheycanignitethenewloadquickly,andsecond,the
charcoalwillnotbesmotheredbythenewloadofwood.Ifyouweretosimplyspreadthecharcoalout,the
newloadwillsmoulderforalongtimebeforeigniting.

Removeashfirst,andthenrakecharcoaltowardsthefrontofthefireboxbeforeloadingsothatitwillignite
thenewload.