Valcourt FP5 Westmount User manual

45338A
Printed in Canada 06-07-2018
PREFABRICATED WOOD-BURNING FIREPLACE
INSTALLATION AND OPERATION MANUAL
Keep this manual for future reference
Standards: ULC-S610
UL 127
E.P.A. Standards Exempt
250, de Copenhague, Saint-Augustin-de-
Desmaures (Quebec), Canada G3A 2H3
After-sale service: 418-908-8002
E-mail: [email protected]
www.valcourtinc.com
This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.

2
THANK YOU FOR CHOOSING THIS VALCOURT FIREPLACE
As one of North America’s largest and most respected wood stove and fireplace manufacturers, VALCOURT
takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as
you use this product.
In the pages that follow you will find general advice on wood heating, detailed instructions for safe and
effective installation, and guidance on how to get the best performance from this fireplace as you build and
maintain fires, and maintain your wood heating system.
Congratulations on making a wise purchase.
Read this entire manual before you install and use your new fireplace. It is important that you follow the
installations guidelines exactly. Failure to install this fireplace correctly could result in a house fire,
bodily injury or even death.
You may need to obtain a building permit for the installation of this fireplace and the chimney that it is
connected to. Consult your municipal building or fire department about installation requirements in
your area. We recommend that you also inform your home insurance company to find out if the
installation will affect your policy.
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence of the
date you purchased your unit. Keep your sales invoice. We also
recommend that you register your warranty online at
http://www.valcourtinc.com/en/service-support/warranty-registration
Registering your warranty online will help us track rapidly the
information we need on your unit.
PLEASE NOTE THAT THE PICTURES SHOWN IN THIS MANUAL ARE GENERIC AND MAY
NOT MATCH EXACTLY THE LOOK OF YOUR FIREPLACE.
CAUTION: DO NOT ATTEMPT TO MODIFY OR ALTER THE CONSTRUCTION OF THE
FIREPLACE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION OF
CONSTRUCTION MAY VOID THE WARRANTY, LISTINGS AND APPROVALS OF THIS
SYSTEM. IN THAT CASE, STOVE BUILDER INTERNATIONAL (SBI) WILL NOT BE
RESPONSIBLE FOR DAMAGES. INSTALL THE FIREPLACE ONLY AS DESCRIBED IN THESE
INSTRUCTIONS.

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TABLE OF CONTENTS
INTRODUCTION..........................................................................................................................4
INSTALLATION...........................................................................................................................5
FIREPLACE INSTALLATION......................................................................................................................... 7
CHIMNEY INSTALLATION.......................................................................................................................... 10
MASONRY CHIMNEY INSTALLATION..................................................................................................... 11
Installation with an 8 in. EXCEL chimney................................................................................................... 11
Installation with EXCEL chimney................................................................................................................ 12
FIREPLACE FINISH ....................................................................................................................................... 14
Fireplace Facing............................................................................................................................................ 15
USE AND SAFETY.....................................................................................................................19
CREOSOTE...................................................................................................................................................... 20
CHIMNEY FIRE SAFETY PROCEDURES................................................................................................... 20
MAINTENANCE.........................................................................................................................21
REPLACING GLASS ...................................................................................................................................... 21
REPLACING REFRACTORY BRICK ........................................................................................................... 22
TROUBLESHOOTING...............................................................................................................23
EXPLODED VIEW FOR REPLACEMENT PARTS (MODERN STYLE DOORS - FP5SBO)................... 24
PARTS LIST (MODERN STYLE DOORS - FP5SBO).................................................................................. 25
EXPLODED VIEW FOR REPLACEMENT PARTS (MODERN STYLE FOLDING DOORS - FP5DBO) 26
PARTS LIST (MODERN STYLE FOLDING DOORS - FP5DBO)............................................................... 27
VIEWS WITH MEASUREMENTS FP5DB0.............................................................................28
VIEWS WITH MEASUREMENTS FP5SB0..............................................................................30
VALCOURT LIMITED LIFETIME WARRANTY...................................................................32

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INTRODUCTION
This manual contains all the information required for safe, efficient installation and use of your Valcourt
fireplace. Read carefully all the instructions contained herein and keep this manual handy so you may refer to it
whenever necessary.
Before starting to install the fireplace, consult local authorities to obtain a construction permit and learn about
all applicable regulatory requirements.
Do not install this fireplace in a mobile home.
Figure #1: Westmount Fireplace Overview
FP5SB0
FP5DB0

5
INSTALLATION
This fireplace is designed and approved for installation with the following brands of chimneys measuring 8”
(203 mm) in diameter as well as a minimum of 15’ (4,6 m) and maximum of 45’ (13,5 m) in height.
CHIMNEY
MANUFACTURER
BRAND
TYPE
INNER
DIAMETER
Olympia Chimney
Ventis
1" Solid Pack
8" (20 cm)
SBI Venting division
Nexvent
1" Solid Pack
8" (20 cm)
Selkirk
Ultra-Temp (UT)
1" Solid Pack
8" (20 cm)
Selkirk
Super Pro (SPR)
1" Solid Pack
8" (20 cm)
Selkirk
Super Vent (JSC)
1" Solid Pack
8" (20 cm)
Selkirk
Hart & Cooley (TLC)
1" Solid Pack
8" (20 cm)
Selkirk
Sure-Temp (ST)
1" Solid Pack
8" (20 cm)
Selkirk
CF Sentinel (CF)
2" Solid Pack
8" (20 cm)
Selkirk
Super Pro 2100 (ALT)
2" Solid Pack
8" (20 cm)
Selkirk
Super Vent 2100 (JM)
2" Solid Pack
8" (20 cm)
Selkirk
UltimateOne
1" Solid Pack
8" (20 cm)
Security Chimney
ASHT+
1" Solid Pack
8" (20 cm)
Security Chimney
S-2100 +
2" Solid Pack
8" (20 cm)
M&G DuraVent
DuraTech
1" Solid Pack
8" (20 cm)
M&G DuraVent
DuraTech Canada (DTC)
1" Solid Pack
8" (20 cm)
M&G DuraVent
DuraPlus HTC
2" Solid Pack
8" (20 cm)
M&G DuraVent
DuraPlus
AC triple Wall
8" (20 cm)
ICC
Excel 2100
1" Solid Pack
8" (20 cm)
Metal Fab
Temp Guard
1" Solid Pack
8" (20 cm)
American Metal
HSS
AC triple Wall
8" (20 cm)
American Metal
HS
AC triple Wall
8" (20 cm)
We recommend that our woodburning hearth products be installed and serviced by professionals who are
certified in the United States by NFI (National Fireplace Institute®) or in Canada by WETT (Wood Energy
Technical Training) or in Quebec by APC (Association des Professionnels du Chauffage).
No other device must be added to the chimney connected to the fireplace.
Install the fireplace strictly according to the methods described herein and ensure proper clearance is provided
between the walls. Use only the parts and chimneys specified in this manual. Any non-compliance with these
directions could create a hazardous situation, thus voiding the certification and the warranty.
ATTENTION: Do not modify or adapt the fireplace’s construction or components. This would void the
warranty. In this event, VALCOURT would not be held responsible for any damages
which may occur.
Choose the best location for your fireplace, based on the position of the doors and windows and room air flow.
Provide for the positioning of the outside air inlet as well as the chimney. Remember to leave sufficient space
for the hearth extension and mantel. If possible, install the fireplace where it will not be necessary to cut any
floor or ceiling joists.
As for the chimney’s configuration, there are several possibilities. See Figure #2 to determine the appropriate
configuration for your home. The straighter the chimney, the easier it will be to clean and maintain.

6
For optimal performance, install the chimney indoors if possible. In areas where temperatures are consistently
below freezing (32ºF/0ºC), installing the chimney outdoors promotes functional problems such as insufficient
draught, excessive creosoting, and difficult fire ignition. In addition, outdoor chimneys are subject to decreases
in pressure and smoke flow reversal. Fireplaces with outdoor chimneys installed on lower floors (basements)
are particularly prone to smoke flow reversal.
Figure #2: Possible Chimney Configurations
The table below shows the minimum chimney height requirements, fireplace included, according to the number
of elbows:
Chimney
Number of Elbows
Minimum Height
Straight installation
---------------
15’ (4.6 m)
1 - 15° offset
2 - 15° elbows
15’ (4.6 m)
2 - 15° offsets
4 - 15° elbows
18’ (5.5 m)
1 - 30° offset
2 - 30° elbows
15’ (4.6 m)
2 - 30° offsets
4 - 30° elbows
20’ (6.1 m)
* 1 - 45° offset
* 2 - 45° elbows
16’ (4.9 m)
* 2 - 45° offsets
* 4 - 45° elbows
23’ (7.0 m)
* Permitted only in Canada.

7
FIREPLACE INSTALLATION
1. Before beginning installation, remove the fireplace trim to protect it from damage. The fastening screws are
located behind the upper and lower louvers. Make sure no masonry products or acids come into contact
with the trim as these may discolor the finish which is not under warranty.
2. Remove all combustible floor coverings, e.g. carpeting, linoleum, etc., from the area where the fireplace is
to be installed.
3. The fireplace can be installed directly on the floor or on a platform made of combustible materials, such as
wood or plywood or any other hard, sturdy surface.
4. A 48" x 16" (1220 mm x 407 mm) minimum hearth extension made of non combustible material is
required. The extension can be installed below the base of the fireplace or flush mounted. (Figures #4)
5. To prevent any burning embers falling between the fireplace and the hearth extension from coming into
contact with the floor, insert a metal sheet under the front of the fireplace. This sheet must extend 4"
(100 mm) on both sides of the fireplace and 2" (50 mm) in front. The non combustible hearth extension
should rest on the 2" (50 mm) band of sheet metal in front. You can also prevent embers from falling in the
joint between the fireplace and the hearth extension by filling it with mortar grout. (Figure #11)
6. To anchor the fireplace to the floor, unfold the lower metal attachments and screw them to the floor using
1" (25 mm) screws.
7. A wall at a right angle with the appliance’s face can be lean against the fireplace’s side. (Figure #11)
8. Place the appliance in the desired location. It must directly abut against the finished wall and not insulation
or a vapor barrier. Do not add any insulation.
9. The standards in your area may require an outside air inlet. Even if such is not the case, it is beneficial to do
so since this will improve the fireplace’s performance. Install a flexible air duct that is 4" (102 mm) in
diameter and a maximum length of 20’ (6.1 m). If a longer duct is required, increase diameter to 6" but
maximum length will then be 40’ (12.2 m). The outside air intake must not come from a garage, carport,
basement, attic or the chimney’s enclosure.
10. Install the outside air inlet in a place where it is unlikely to become blocked by snow and is sheltered from
high winds. Make sure it is far from the gas meter or any other device that may emit fumes or gases, such
as automobile exhaust.
11. Once you have decided on the location of the outside air inlet, drill a 4¼" (108 mm) hole in the wall. Insert
the inlet grill in the hole from the outside and screw it to the wall with four 1" (25 mm) screws.
12. From the inside, insert the insulated flexible duct and attach it to the inlet grill with aluminum duct tape or
¾" (19 mm) metal screws.
13. On the lower left side of the fireplace, remove the metal piece blocking the air intake. Cut the insulating
wool, insert the adaptor included with the fireplace and screw it in place using two ¾" (19 mm) metal
screws. Using an adjustable collar or aluminum duct tape, attach the flexible duct to the adaptor.
14. At the time of a 30° or 45° installation starting from the top of the fireplace going trough a combustible
wall, the chase must be parallel to the side of the fireplace. You may not enclosed the chase. (Figure #15)
15. Valcourt fireplaces can be equipped with a temperature control. The fan will come on as soon as the
fireplace reaches its minimum start temperature. Have the wiring installed by a qualified electrician (Figure #3).

8
Electrical Installation Instructions
15.1 Install the connection box on the right behind the lower louver.
15.2 Install the fan on the pegs at the back of the fireplace behind the lower louver.
15.3 Insert a 110-volt wire into the box through the appropriate hole.
15.4 Connect the wiring in the box.
15.5 Test the wiring.
15.6 Close the connection box.
Figure #3: Circuit diagram
You can also install a decorative gas appliance in the hearth. To do this, install an automatic shut-off valve.
Comply with ANSI Z21.60 (1991) standards governing “Decorative Gas Appliances” in vented fireplaces and
ANSI Z233.1 with regards to the National Gas Code.
ATTENTION: ALWAYS OPEN THE CHIMNEY DAMPER TO ITS MAXIMUM POSITION WHEN
USING A DECORATIVE GAS APPLIANCE. THIS FIREPLACE HAS NOT BEEN
TESTED WITH AN UNVENTED GAS LOG APPLIANCE. TO REDUCE THE RISK OF
FIRE OR INJURY, DO NOT INSTALL A GAS LOG APPLIANCE WITHOUT A VENT
PIPE.

9
Figure #4: Hearth Extension Installation

10
CHIMNEY INSTALLATION
1. Assemble the first chimney section with the adaptor (provided by the chimney manufacturer) using three
¾" (19 mm) screws.
2. Screw this assembly to the fireplace using four ¾" (19 mm) screws, taking care not to block the rotation of
the flue damper key.
3. Continue the installation as per the instructions in the chimney manufacturer’s manual (figures 7, 8, 9).
4. Provide a 2" (51 mm) clearance between the chimney and any combustible material. To prevent
overheating, never obstruct this clearance nor fill it with insulation or any combustible material.
(Figure #12)
5. The chimney must rise at least 3’ (914 mm) over its juncture with the roof and exceed by at least 2’
(610 mm) any wall, roof or building located within a radius of 10’ (3 m). Any length of chimney exceeding
the roof by 5’ (1.5 m) or more, must be braced using tie rods or guy wires. (Figure #10)
6. To limit creosoting, it is strongly recommended that an empty enclosure space be left between the chimney
stack and the outer framing of the chimney. Make sure that at all points a minimum clearance of 2"
(51 mm) separates the chimney and any combustible materials.
7. When installing an Excel chimney from ICC thru a wall, a floor or a combustible roof, all wood structure
can not be exposed to the radiation from the chimney (part # EWRSI30 or EWRSI45). To correct this, all
installations must have a ventilated flashing when the chimney is enclosed in an attic and also with
radiation shield tube (Part # ERRS). (Figure #5)
8. When installing an security chimney S2100+, Do not use the 8XRSA+ insulated radiation shield, you must
use 8XRSA non insulated radiation shield.
9. When installing an 1700°F chimney the sides walls of the chase must be straight to the roof. (Figure #12)
NOTE: Since May 1997, whatever the type of fireplace or building, safety standards require that the fireplace
and the full length of the chimney up to the ceiling be enclosed. (Figure #12)

11
MASONRY CHIMNEY INSTALLATION
WARNING: Before starting installation, the masonry chimney must be inspected by a qualified sweep.
Installation with an 8 in. EXCEL chimney
Installing your fireplace with a masonry chimney still requires using EXCEL chimney from the top of the
fireplace to the wall where it will connect to a listed liner that will run up inside the masonry chimney.
The stainless steel liner should be fitted inside the clay liner all the way to the top of the masonry chimney. It is
not meant to replace the clay liner. You can use either the EXCEL liner or any other listed liner or flexible liner
to ULC-S635, ULC-S640 or UL777.
Special care is to be taken to make sure that you have a good solid connection between the EXCEL chimney
and the liner. A masonry adaptor (FO-FDM8) was designed specially for that purpose and is available from
your RSF dealer. It will attach to the liner with 3 stainless rivets (provided) and to the EXCEL chimney with 3
screws (provided).
After mortaring in place, the connection between the EXCEL chimney and the liner should not be visible in
order to isolate the heat released through the liner from the fireplace enclosure.
You must install at least one 18" length of EXCEL chimney after the EXCEL chimney elbow. The uppermost
part of the excel chimney- where it enters the masonry chimney –must be a minimum of 12" from the ceiling.
NOTE: If the ceiling is high enough, you can install one or more EXCEL chimney lengths directly on the
fireplace before the elbow.
To make the hole through the masonry chimney and make the connection to the fireplace, we recommend
that you follow these steps:
1. Sight-in and mark the outline of where the EXCEL chimney will penetrate the masonry chimney.
2. Using a large (3/4"-2") masonry drill bit, drill a hole exactly in the center of the oval outline. With a
masonry hammer and drill, slowly enlarge the hole to the size required. Remember to work from the center
out. Be especially careful with the clay liner behind the brick because three sides of it must stay in place.
3. Bring the stainless steel liner down from the top of the chimney. If you are using a rigid liner you will need
enough room to secure an elbow to it with at least two screws. If it difficult to install rigid stainless steel
liner in the existing masonry chimney or for a masonry chimney with less than 10" X 10" inside, a listed
stainless steel flexible liner can be used along with a flexible/ rigid adaptor (LM-7LAF) available from your
ICC dealer.
4. Install the liner elbow and masonry adaptor on the lower end of the liner.
5. Move the fireplace forward enough to install the EXCEL chimney on the fireplace (elbow and length) then
move the fireplace back into position as you connect the masonry adaptor to the EXCEL chimney.
NOTE: The stainless steel flexible liner must be install inside the clay liner. It is not meant to replace the clay
liner.

12
Installation with EXCEL chimney
Figure #5: Excel chimney

13
Figure #7: Straight Chimney Installation Figure #8: Chimney with elbows installation
Figure #9: Exterior chimney installation

14
Figure #10: Minimum Chimney Height
FIREPLACE FINISH
1. Combustible materials can be used to finish the fireplace. The framing can be built directly on the sides of
the appliance.
2. Side walls can exceed the appliance’s. (Figure #11)
3. Combustible framing can cover the sides of the appliance but not its face. (Figure #14)
4. To enclose the top of the finish, it must reach at least 84" (2133 mm) in height from the base of the
fireplace. Do not insert insulation in the chimney enclosure. (Figure #12)
5. It is possible to enclose the top and sides of the appliance but a minimum clearance of 2" (51 mm) must be
provided around the chimney. (Figure #12) Never fill the enclosure space with insulation or any
combustible material.
6. If the mantel is made of combustible materials, it must be installed at a height of at least 46” (1168 mm)
from the base of the fireplace. (Figures #13)
7. The fireplace’s facing must be made of non-combustible materials only.

15
Fireplace Facing
7.1 Remove the decorative trim.
7.2 Install the non-combustible facing material (marble, ceramic tile, Durock, brick, etc.).
7.3 Reinstall the decorative trim. (Figure #14)
NOTE: Make sure nothing obstructs or interferes with the front hot air outlets. The enclosure could overheat.
Any accessible chimney must be fenced off or finished to prevent contact.
Figure #11: Fireplace Finishing

16
Figure #12: Chimney Enclosure

17
Figure #13: Mantel/shelf position
MANTEL/SHELF POSITION
MANTEL/SHELF DEPTH
MIN. DISTANCE FROM THE
FIREPLACE BOTTOM
6" (152 mm)
46" (1168 mm)
8" (203 mm)
48" (1219 mm)
10" (254 mm)
50" (1270 mm)
12" (305 mm)
52" (1321 mm)

18
Figure #14: Installation of Fireplace Facing
MIN. 6" (152 mm)
MIN. 6" (152 mm)

19
USE AND SAFETY
1. Teach children fireplace safety rules.
2. Do not use the fireplace under the following conditions:
2.1 Whenever a firestone is missing or broken.
2.2 Whenever the ceramic glass is cracked or broken.
3. Never use flammable liquids to light or revive a fire and keep such products away from any heat source.
Before lighting a fire, make sure there are no flammable liquids, gases or fumes in the room.
4. Before starting each fire, open the flue damper using the key located in the middle behind the upper louver.
When the fireplace is hot, do not touch the damper key with your bare hands.
5. Open the air intake lever located on the left behind the lower louver.
6. Prevent smoke flow reversal by preheating the chimney flue. Just hold a torch made of rolled up newspaper
towards the smoke chamber for a few minutes.
7. Valcourt fireplaces are designed to burn reasonable quantities of wood. Avoid making overly intense fires
that would damage the appliance.
DO NOT OVERHEAT
8. Use the grate made by VALCOURT. Burn only the quantity of combustible it can contain. Do not burn
garbage, painted wood or wood that has been exposed to salt water.
9. Always have minimum of 1” accumulation of ashes at the bottom of the fireplace. The grate may deform if
no ashes are left.
10. When using the fireplace for the first times, make small fires to give the firestone time to dry properly. The
appearance of fine cracks in the firestone is normal and therefore not hazardous. It is not a matter for
concern.
11. During the first fires, you may detect a certain odor and the coating and oil protecting certain appliance
parts may smoke a little. If you open a window, these will quickly dispel.
12. It could also become necessary to open a window if the house is too airtight or if a fan is running.
13. Keep the firescreen closed at all times. If the fireplace is left unattended while the fire is still burning,
carefully close the glass doors. Adjust the air intake lever to its maximum position.
14. Expansion and contraction noises during the heating and cooling cycle are normal. It is not a matter for
concern.
15. Once the fire is out and the embers have cooled, close the flue and the air intake dampers until you prepare
to light the next fire.
NOTE: Make sure furniture, draperies, and any extra logs are at least 48"(1220 mm) away from the fireplace.
WARNING: This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause cancer, birth defects
or other reproductive harm. For more information go to www.P65warnings.ca.gov/

20
CREOSOTE
When wood burns slowly, it produces tar and other organic vapors which combines with humidity to produce
creosote. Creosote vapor condenses in the chimney left relatively cool by the slow fire and coats the inside of
the flue with residue. When creosote ignites, it produces a red-hot, extremely dangerous fire.
It is therefore recommended to make small, brightly burning fires rather than lazy, smoldering fires. Not only
will it keep your glass doors and flue cleaner but, what is most important, it will lessen the likelihood of
chimney fires.
CHIMNEY FIRE SAFETY PROCEDURES
What to do if you suspect a chimney fire has started:
1. Close the fireplace doors.
2. Alert everyone in the house.
3. Call the Fire Department if necessary.
4. Put out the fire in the fireplace with a dry-chemical extinguisher, baking soda, sand or ashes. (Never use
salt because it is corrosive, or water because it could cause a steam explosion.)
5. Make sure the sparks coming from the chimney do not set fire to the roof.
6. Before reusing the fireplace, have it inspected by the Fire Department.