Valmar EASY 3 TTi Operating manual

HANDLING, OPERATING AND
MAINTENANCE GUIDE FOR ICE CREAM
PRODUCTION APPLIANCE
Model EASY TTi

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TABLE OF CONTENTS
1INSTRUCTIONS ON HOW TO USE THE GUIDE ...................................... 6
1.1 SYMBOLS USED IN THE GUIDE........................................................7
2GENERAL FEATURES AND SPECIFICATIONS....................................... 8
2.1 GENERAL FEATURES........................................................................8
2.2 IDENTIFICATION OF THE APPLIANCE ........................................... 10
2.3 TECHNICAL SPECIFICATIONS........................................................ 11
3TRANSPORTATION AND PLACING OF THE APPLIANCE................... 12
3.1 INSTRUCTIONS FOR INJURY PREVENTION ................................. 12
3.2 UNLOADING THE APPLIANCE FROM THE TRANSPORT.............. 13
3.3 UNPACKING OF THE APPLIANCE................................................... 14
3.4 PLACING THE APPLIANCE ON THE GROUND............................... 14
4REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF
THE APPLIANCE ............................................................................................ 15
4.1 ENVIRONMENTAL CONDITIONS..................................................... 15
4.2 ELECTRICITY SUPPLY REQUIREMENTS....................................... 15
5CONNECTING THE APPLIANCE ............................................................ 17
5.1 INSTRUCTIONS FOR PREVENTION OF INJURIES........................ 17
5.2 CONNECTING THE APPLIANCE TO THE WATER SUPPLY........... 17
5.3 CONNECTING THE APPLIANCE TO THE POWER MAINS............. 18
6OPERATING THE APPLIANCE............................................................... 19
7CONTROL BOARD .................................................................................. 19
7.1 TOUCH SCREEN .............................................................................. 20
7.2 FIRST USE OF THE MACHINE......................................................... 26
7.3 PUSH-BUTTON PANEL (PRODUCTION –COOLING)..................... 30
8PROGRAM MENU.................................................................................... 42
8.1 HOW ACCESS TO THE PROGRAM MENU: .................................... 42
8.2 SETTINGS OF THE PROGRAM (shortcut button):............................ 43
9CHANGING SETTING OF MACHINE....................................................... 47
9.1 RESET TO FACTORY SETTINGS.................................................... 47
10 PROTECTION OF THE USER AND OF THE MACHINE ......................... 48
10.1 PROTECTION OF THE USER........................................................... 48
10.2 ELECTRIC CURRENT OVERLOAD PROTECTION.......................... 48
10.3 THERMIC SAFETY DEVICES........................................................... 48
10.4 PROTECTION OF THE COOLING SYSTEM .................................... 48
11 USE OF THE APPLIANCE....................................................................... 49
11.1 INSTRUCTIONS FOR THE PREVENTION OF INJURIES................ 49
11.2 BASIC RULES FOR OPERATING THE APPLIANCE........................ 50
11.3 PROCESSING CYLINDER DOOR .................................................... 51
11.4 OUTLET HOLE COVER .................................................................... 51
11.5 TO-DO LIST BEFORE OPERATING THE APPLIANCE.................... 52
12 CLEANING OF THE APPLIANCE............................................................ 53
12.1 INJURY PREVENTION INSTRUCTIONS.......................................... 53
12.2 CLEANING EXTERNAL SURFACES OF THE APPLIANCE ............. 54
12.3 CLEANING AND SANITIZING PARTS THAT COME IN CONTACT
WITH THE ICE CREAM................................................................................ 54
13 MAINTENANCE OF THE APPLIANCE.................................................... 67
13.1 INSTRUCTIONS FOR INJURY PREVENTION ................................. 67
13.2 PROBLEMS, ERRORS AND TROUBLESHOOTING ........................ 67
13.3 REGULAR MAINTENANCE INSPECTION PLAN.............................. 68
13.4 TEST RUN......................................................................................... 68
13.5 CHECKING THE CONDITION AND WEAR OF THE BEATER
BLADES AND SLIDERS............................................................................... 68
13.6 REPLACING THE MIXER BLADES AND SLIDERS.......................... 69

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13.7 ORDERING SPARE PARTS.............................................................. 72

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STARTING THE MACHINE
STARTING THE MACHINE (ice cream production)
With quick key ICE CREAM
ICE CREAM - button for ice cream production
With quick key ONE
ONE button for the producing of the ice cream (program 02).
With quick key TWO
TWO button for the producing of the ice cream (program 02).
With quick key THREE
THREE button for the producing of the ice cream (program 02).
With quick key FOUR
FOUR button for the producing of the ice cream (program 02).
With quick key START CYCLE
START CYCLE - button for starting selected program.
With quick key ICE CREAM
EXTRACTION - button for extraction, mixing, cleaning.
For more information read the entire manual.

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1 INSTRUCTIONS ON HOW TO USE THE GUIDE
We, the company VALMAR, care that you operate your machine at its best and
most cost effective. Therefore we have prepared this instruction manual, in
order to assist you with your machine. The instruction manual must be stored
near the machine, so you will be able to access it when needed.
Only authorized personell (operators), familiar with the appliance, are allowed to
handle and operate it. Operators must study the manual carefully and follow the
instructions.
The company VALMAR can not be held liable for any kind of damage or injuries
resulting from not following the instruction manual.
Furthermore, all applicable environmental and occupation safety regulations
must be taken into consideration.
Handling the appliance requires caution which is expressed in the manual with
symbols.
Pictures in the manual may differ from your appliance. Product specifications
and configuration are subject to change without prior notice.

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1.1 SYMBOLS USED IN THE GUIDE
This symbol represents important content in the manual. You should study the
text accompanied with this symbol carefully. Disregard of instructions and
warning symbols may lead to serious personal injury or damage to the
appliance.
This symbol represents explicit prohibition of specific actions or operations.
When you see this symbol, special attention should be paid.
This symbol calls your attention to the importance of the text as regards proper
handling of the appliance, but without danger of personal injury.
This symbol means that the content of the text is of a technical nature and is
related to technical specifications.
This symbol is an instruction to proceed with caution while engaging in a
specific operation referred to in the text.
This symbol means that the action to which it refers may also be carried out by
persons skilled in the operation of the appliance.
This symbol is a warning that any action or operation referred to in the text must
be carried out only by authorized servicing personnel.
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2 GENERAL FEATURES AND SPECIFICATIONS
2.1 GENERAL FEATURES
The appliance is designed exclusively for productionand processing of fresh ice
cream and the processing of fresh ice cream. The manufacturing company
VALMAR cannot be held liable in any way for personal injuries or damage to the
appliance resulting from misuse.
The appliance consists of:
Main construction
Side panels and top cover
Mixture producing cylinder with beater
Electrical assembly
Hydraulic assembly (water)
Cooling assembly
It is forbidden to reassemble, alter or in any way modify the appliance or any
part of the appliance without an express permission from the manufacturer.
With the intention to provide our customers with a well-tested appliance, ready
for normal operation, the initial start-up is always carried out at the factory by
the manufacturer before the product is packed and shipped to our client.
Additional start-up and appliance's adjustments can be made on the client's
premises by technicians authorized by VALMAR.
Set the appliance in a suitable place and connect it to the water (applies to
water cooled model only) and power supplies. Connected appliance is ready for
operation.
The price of the appliance does not include installation costs and the cost of the
demonstration of its operation.
The warranty does not include replacements or repairs of malfunctions caused
by incorrect connection of the appliance.
The quality and the quantity of the ice cream depend on:
Temperature of the cooling water
Air temperature
Final temperature of the ice cream
Quantity and quality of the ice cream mixture
Desired consistency of ice cream
Increase in the volume of ice cream
Close the door, pour the ingredients into the mixing cylinder and press one of
the quick keys , , , , or START key.
The appliance will produce desired mixture based on selected program.
Ice cream is extraced by pressing EXTRACTION key.

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Operations of the appliance:
Mixing and of the ice cream mixture in the production cylinder with the
selected program ( , , , , );
Mixing and cooling of the cream mixture in the production cylinder in
trough the selected program (START )
Extraction of the ice cream in the production cylinder (EXTRACTION,
)
Slow mixing in production cylinder ( MIXING, CLEANING,
DESINFECTING, TESTING START UP ).
The warranty does not include replacements or repairs of malfunctions caused
by incorrect use of the appliance.

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2.2 IDENTIFICATION OF THE APPLIANCE
Every appliance has its own identification label, which is fixed on the backside
of the appliance.
The ID label contains the essential technical specifications of the appliance:
1. manufacturer
2. manufacturers address
3. model
4. serial number
5. power supply voltage
6. nominal frequency
7. maximum current
8. cooling gas type
9. cooling gas weight
10.power
11.year of manufacturing
The ID label must not be removed or damaged!
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