Italian Gelato ICETEAM EASY MIX PLUS User manual

INSTRUCTION MANUAL
EASY MIX PLUS
Code IC193-008613_03
Italian Gelato Concepts Pty Limited
Unit 1, 37 Mortimer Road
Acacia Ridge Qld 4110
Bris Office: [phone]
Syd Office [phone]
Email: [email protected]
www.italiangelato.com.au

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We wish to thank you for purchasing one of ICETEAM 1927 machines.
To the best guarantee, since 1993 ICETEAM 1927 has submitted its own Quality
System to the certication according to the international Standard ISO 9001.
Nowadays ICETEAM 1927 production has got UNI-EN-ISO 9001 Certied Quality
System.
Revision: 03 Date: 2018/07 Modications:
Editor: AM Veried: DN Approved: RL
Moreover, ICETEAM 1927 machines comply with the following European
Directives:
- “Machinery” Directive 2006/42/EC,
- “Low Voltage” Directive 2014/35/EU,
- “EMC” Directive 2014/30/EU,
- “PED” Directive 2014/68/EU,
- Regulation 2004/1935/EC relating to “Materials and articles in
contact with foodstuffs”
- Regulation 2023/2006/EC "Good manufacturing practice for
materials and articles intended to come into contact with food"
ICETEAM 1927
Via Emilia, 45/A - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. [phone] - Fax [phone]
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, led in a data retrieval system or translated into other
languages, without the prior written permission of ICETEAM 1927.
The purchaser has the right to reprint it for his own ofce use.
ICETEAM 1927 policy pursues a steady research and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to notifying
the purchaser.

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TABLE OF CONTENTS
INTRODUCTION SEC...................................................................................................... 5
INSTRUCTION MANUAL ...................................................................................... 5
PURPOSE.................................................................................................................. 5
STRUCTURE OF THE MANUAL........................................................................... 5
ADDITIONAL DOCUMENTATION ....................................................................... 5
CONVENTIONAL SYMBOLS................................................................................ 6
QUALIFICATION OF THE PERSONNEL SYMBOLS.......................................... 6
SAFETY..................................................................................................................... 7
WARNINGS .............................................................................................................. 7
SEC. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ................................................................................. 9
1.1.1 MANUFACTURER IDENTIFICATION DATA............................................ 9
1.1.2 INFORMATION ON MAINTENANCE SERVICE...................................... 9
1.1.3 INFORMATION FOR USERS ...................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE......................................................... 9
1.2.1 GENERAL INFORMATION......................................................................... 9
1.2.2 TECHNICAL FEATURES........................................................................... 10
1.2.3 MACHINE UNIT LOCATION.....................................................................11
1.3 INTENDED USE.....................................................................................................11
1.4 NOISE......................................................................................................................11
1.5 MACHINE STORAGE..........................................................................................11
1.6 DISPOSAL OF PACKAGING MATERIALS......................................................11
1.7 WEEE (Waste Electrical and Electronic Equipment)........................................ 12
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE..................................................... 13
2.2 WATER SUPPLY CONNECTION....................................................................... 13
2.3 MACHINES WITH AIR-COOLED CONDENSER .......................................... 13
2.4 MACHINES WITH WATER-COOLED CONDENSER................................... 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRIC CONNECTION................................................................................ 14
2.5.1 EQUIPOTENTIAL CONNECTION............................................................ 14
2.5.2 REPLACING THE POWER CABLE.......................................................... 14
2.6 POSITIONING THE MACHINE ........................................................................ 15
2.7 TOP-UPS................................................................................................................. 15
2.8 MACHINE TESTING........................................................................................... 15
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS ...................................................................... 17
3.2 MACHINE CONFIGURATION.......................................................................... 17
3.3 CONTROLS........................................................................................................... 18
3.3.1 PUSH-BUTTON PANELS........................................................................... 18
3.3.2 EASY MIX 60 PLUS FUNCTIONS............................................................ 18
3.3.3 EASY MIX 120 PLUS FUNCTIONS.......................................................... 21
3.4 MACHINE STARTING ........................................................................................ 24
3.4.1 EASY MIX 60 PLUS ................................................................................... 24
3.4.2 EASY MIX 120 PLUS ................................................................................. 25
3.4.3 USE OF THE MIX DISPENSING SPIGOT................................................ 26
3.5 USER PROGRAMMING ..................................................................................... 27

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SEC. 4 SAFETY DEVICES
4.1 MACHINE SAFETY SYSTEMS ......................................................................... 29
4.2 BLACKOUT........................................................................................................... 30
SEC. 5CLEANING, REMOVING AND REFITTING OF PARTS IN CONTACT
WITH THE PRODUCT
5.1 GENERAL INFORMATION ............................................................................... 31
5.2 WASHING CONDITIONS ................................................................................... 31
5.3 TIPS......................................................................................................................... 31
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION.................................. 32
5.5 PRELIMINARY CLEANING.............................................................................. 32
5.6 SPIGOT PISTON REMOVAL.............................................................................. 32
5.7 DISASSEMBLY OF HOPPER LID..................................................................... 33
5.8 DISASSEMBLY OF BEATER (EASY MIX 60 PLUS) ...................................... 33
5.9 DISASSEMBLY OF AGITATOR (EASY MIX 120 PLUS) ............................... 34
5.9.1 AGITATOR REFITTING............................................................................. 34
5.10 HYGIENE............................................................................................................... 35
5.11 SANITIZATION.................................................................................................... 35
SEC. 6 MAINTENANCE
6.1 SERVICE TYPE .................................................................................................... 37
6.2 WATER COOLING............................................................................................... 37
6.3 AIR COOLING...................................................................................................... 37
6.4 ORDERING SPARE PARTS................................................................................ 38
6.5 SUPPLIED ACCESSORIES................................................................................. 38
SEC. 7 TROUBLESHOOTING

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INTRODUCTION
INSTRUCTION MANUAL
TheEuropeanCommunitydirectionsonsafetystandardsaswellasonfreecirculationofindustrial
products within the E.C. were taken into due account when editing this manual.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged
in the long run quality features characterizing ICETEAM 1927 machines all over the world.
A signicant part of this manual refers to the conditions necessary for the machine use and to the
necessary procedures during cleaning as well as routine and special maintenance.
Nevertheless, this manual cannot cover any possible need in detail. In case of doubts or missing
information, please contact:
ICETEAM 1927 Via Emilia, 45/A - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. [phone] - Fax [phone]
STRUCTURE OF THE MANUAL
This manual is divided in sections, chapters and sub chapters for an easy reference.
Section
A section is the part of the manual identifying a specic topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Sub chapter
It is that part of a chapter detailing the specic component of a machine part.
It is necessary that each person involved in the machine operation reads and understands those
parts of the manual of his/her own concern, and particularly:
the Operator must read the chapters concerning machine start-up and operation of machine
components;
 A qualied Engineer involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this manual.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is also supplied with additional documentation:
Supplied spare parts: a list of spare parts which is delivered together with the machine for
its maintenance.
 Wiring diagram: a diagram of wiring connections is placed in the machine.
Installation sheet: To be completed by the installer. Return a copy to the customer, the
dealer and the manufacturer in order to activate the machine warranty
Before using the machine read carefully the instruction manual.
Pay attention to the safety instructions.

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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK HAZARD
The staff involved is warned that the non-observance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: DANGER FROM HIGH TEMPERATURES
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of burns and scalds.
CAUTION CRUSHING HAZARD
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of suffering crushed ngers or hands.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out signicant information for the personnel involved.
WARNINGS
This warns the personnel involved that the non-observance of warnings may cause loss of data
anddamage tothe machine, or cause risksfor noncompliancewith any applicablelaw/regulations
PERSONAL PROTECTION DEVICES
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
EQUIPOTENTIAL CONNECTION
For connecting all appliances with this type of connection.
Warning: do not connect to ground.
QUALIFICATION OFTHE PERSONNEL SYMBOLS
The personnel allowed to operate the machine can be differentiated by the level of preparation
and responsibility in:
OPERATOR
Unqualied personnel, without any specic technical abilities, capable of carrying out simple
jobs, such as: operating the machine using the commands available on the keypad, the loading
andunloadingof products usedduringproduction, the loadingofany consumable materials, basic
maintenance operations, (cleaning, simple blockages, inspections of the instrumentation, etc.).
QUALIFIED ENGINEER
He/she is a skilled engineer, capable of operating the machine under normal conditions; he/she is
able to carry out operations on mechanical parts and all adjustments, as well as maintenance and
repairs. He/she is qualied for interventions on electrical and refrigeration components.
ICETEAM 1927 TECHNICIAN
He/she is a qualied engineer the manufacturer entrusted with complex operations under particular
conditions or in accordance with agreements made with the machine's user.

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SAFETY
When using industrial equipment and plants, one must be aware of the fact that moving parts
(rotarymotion), highvoltage components, aswell as partssubject tohigh temperatures maycause
serious damage to persons and things.
The persons in charge of safety must ensure that:
any incorrect use or handling is avoided;
the safety devices are neither removed nor tampered with;
the machine is regularly serviced;
only original spare parts are used, especially in the case of safety-related components
(e.g.: protection microswitches, thermostats).
suitable personal protective equipment is used;
high care is taken during hot product cycling.
To achieve the above, the following is necessary:
at the work station an instruction manual relevant to the machine should be available;
such documentation must be carefully read and requirements must consequently be met;
only adequately skilled personnel should be assigned to electrical equipment; this appliance is
not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety;
Make sure that no technician will ever carry out interventions outside his/her own knowledge
and responsibility sphere;
Children should be supervised to ensure that they do not play with the appliance.
IMPORTANT!
Make sure that the personnel do not perform operations out of their range of knowledge and
responsibility (refer to “Qualication of the personnel symbols”).
NOTE:
According to the standard in force, a QUALIFIED ENGINEER is a person who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
It is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNINGS
The machine must be installed in compliance with current installation regulations.
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine identication plate and
with a contact opening of 3 mm at least.
Neverperformoperationsonthemachineusingyourhands,duringbothproductionandcleaning.
Beforecarryingoutanymaintenanceoperation,makesurethatthemachineisin“STOP” position
and that the main switch has been cut out.
It is forbidden to wash the machine by means of a jet of pressurized water.
Itisforbiddentoremovepanelsinordertoreachthemachineinternalpartsbeforedisconnecting
the machine from the power supply.
The place of installation must not be exposed to water sprays, high moisture, heat or steam
sources.
Do not store explosive substances or spray cans inside the machine, nor aerosol cans
containing ammable propellant.
ICETEAM 1927 is not responsible for any accident that might happen during operation,
cleaning and/or servicing of its machines if this warning has not been fully complied with.

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1. GENERAL INFORMATION
1.1 GENERAL INFORMATION
1.1.1 Manufacturer identication data
Themachinehasadataplatecarryingmanufacturerdata,machinetypeandserialnumber,assigned
when manufactured.
Copy of machine data plate to be found on rst page of this manual.
1.1.2 Information on maintenance service
All operations of routine maintenance are here described in section “Maintenance”; any additional
operationrequiringtechnicaloperationonthemachinemustbeagreeduponwiththemanufacturer,
who will also examine the possibility of a factory technician eld operation.
1.1.3 Information for users
- The manufacturer of the machine described in this manual is available for any
clarication and information about its operation.
- In case of need, please call the local distributor - or the manufacturer, if no distributor is
available in the country of the user.
- The manufacturer's service department is available for any information about operation,
and requests of spare parts and service.
- The manufacturer reserves the right to make any changes deemed necessary to the
machine described in this manual without prior notice.
- The descriptions and illustrations contained in this document are not binding.
- All copyrights on this manual belong to ICETEAM 1927
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General information
Easy Mix Plus are pasteurizers which prepare, pasteurize, and age ice cream mixes.
An electronic microprocessor steadily checks each process cycle selected. An alphanumerical
display shows all steps of a process cycle and sends audio-visual messages.
The following are the main components:
control panel with low voltage 24 V controls;
electrical, freezing and soundproong units complying with international standards;
graduated hopper;
water dispenser for wash;
high-resistance steel frame, treated with rust inhibitors; painted aluminum panels.
Refr.
A
B
C
F
G
E
H
D I
Legend:
A= Serial number
B= Machine type
C= Supply voltage
D= Fuse rating
E= Gas type and weight
F= Machine code
G= Condensation type
A=Air
W=Water
H= Frequency
I= Power
J= Rated current
K= IP code
L= Climate class
M= Greenhouse effect gas
quantity

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** Other supply voltage ratings are available. For specic values, refer to the identication plate applied to the
machine and on the rst page of this manual.
Note
The dimensions reported below may change depending on type of condensation.
Performance refers to a 25°C room temperature and 20°C cooling water temperature.
ICETEAM 1927 recommends to always use high quality ingredients for the preparation of
confectionery products, in order to satisfy your customers, even the most demanding ones. Any
savingmadetotheprejudiceofqualitywillsurelyturnintoalossmuchbiggerthanthesavingitself.
Bearing in mind the above statements, please into consideration the following:
choose high quality natural ingredients and create your own mix or buy it from trustworthy
suppliers;
closely follow instructions given by your supplier;
do not modify the recommended recipes without knowing the ingredient characteristics;
taste your ice-cream before serving and start selling only if entirely satisfactory;
make sure your staff always keeps the machine clean.
Always have your machine serviced by companies authorized by ICETEAM 1927.
1.2.2 Technical features
Model
Production Power supply** Installed
power Condenser
Dimensions in cm Net
Weight
Min
Kg Max Kg Volt Hz Ph kW Width Depth Height kg
Easy mix 60
Plus 30 60 400 50 3 9 water 39 85 103 162
Easy mix
120 Plus 40 120 400 50 3 18.5 water 64 85 103 240