Valor Fires 762 Instructions for use

© Baxi Heating U.K. Limited 2007.
5121278/01
Model762
Inset live fuel effect gas fire
Fitted with one of the following fascia.
Allureor
Eminence.
(G.C. Number 32-032-73)
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone [phone] (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone [phone].
INSTALLER: Please leave this guide with the owner
INSTALLER AND OWNER GUIDE

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© Baxi Heating U.K. Limited 2007.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business
Park, Stanier Way, Derby, DE21 6BF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
Page 2
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595271
THIS APPLIANCE
IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Page 3
Safety First.
Valor Fires fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Valor Fires is a member of SBGI and HHIC (Heating and Hot water Industry Council)
which works to ensure high standards of safety, quality and performance.
Careful Installation
Valor Fires is a CORGI registered company. All our gas fires must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

Page 4
© Baxi Heating U.K. Limited 2007.
INSTALLERGUIDE
FOR OWNER GUIDE SEE PAGES 42 TO 59
INSTALLER GUIDE

CONTENTS
Section Page
INSTALLER GUIDE
4 - 41
OWNER GUIDE
42 - 59
1. SAFETY 6
2. ACCESSORIES 6
3. APPLIANCE DATA 7
4. GENERAL INSTALLATION REQUIREMENTS 9
5. UNPACKING 16
6. PACK CONTENTS 17
7. FIREPLACE CHECK 19
8. IGNITION CHECK 21
8.1 Fitting batteries to the remote control handset. 21
8.2 Fitting batteries to the receiver box. 21
8.3 Checking the ignition operation. 21
8.4 Adjusting the remote control handset / receiver code. 22
9. GAS SUPPLY CONNECTION 23
10. PREPARING APPLIANCE FOR INSTALLATION 23
11. CONVECTION BOX INSTALLATION 25
12. BURNER AND SUPPLY PIPE INSTALLATION 29
13. FITTING THE CERAMIC FUEL EFFECT 31
14. FITTING THE GLASS PANEL 32
15. FULL OPERATING CHECKS 32
16. FASCIA INSTALLATION 34
17. FINAL REVIEW 35
18. SERVICING & PARTS REPLACEMENT 36
18.1 Checking the aeration setting of the burner. 37
18.2 To remove the fascia. 37
18.3 To remove the window panel. 37
18.4 To remove the fuel effect. 37
18.5 To remove the ceramic side walls. 38
18.6 To remove the complete burner unit. 38
18.7 To remove the pilot unit. 38
18.8 To remove the gas valve. 39
18.9 To remove the Receiver box. 40
18.10 To remove the thermocouple interrupter block. 40
18.11 To replace the burner. 40
18.12 To remove the burner injector. 41
18.13 To remove the appliance from the fireplace. 41
Page 5
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling
!The lifting weight of this appliance (kg) is as below: -
Model Heat Engine Firefront Ceramics
Combined Weight
Allure 20.24 12.66 3.91 36.81
Eminence 20.24 4.47 3.91 28.62
This appliance is heavy.We therefore recommend that two people should be
sufficient to lift the fire. If fitting or moving the fire alone we recommend the use of
suitable lifting apparatus.
!When lifting always keep your back straight. Bend your legs and not your back.
!Avoid twisting at the waist. It is better to reposition your feet.
!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
!
Always grip with the palm of the hand. Do not use the tips of fingers for support.
!Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
!Use gloves to provide additional grip.
!Always use assistance if required.
2. ACCESSORIES
Accessory Part number
LPG conversion kit 0595271
Page 6
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

3. APPLIANCE DATA
* When converted using kit 0595271.
The appliance information label is located under the burner on the right hand side of
the fire. This can be seen by removing the fascia.
This product uses fuel effect pieces and burner compartment walls containing
Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.
Excessive exposure to these materials may cause irritation to eyes, skin and
respiratory tract. Consequently, it is important to take care when handling these
articles to ensure that the release of dust is kept to a minimum. To ensure that
the release of fibres from these RCF articles is kept to a minimum, during
installation and servicing we recommend that you use a HEPA filtered vacuum
to remove any dust and soot accumulated in and around the fire before and
after working on the fire. When replacing these articles we recommend that the
replaced items are not broken up, but are sealed within a heavy duty polythene
bag, clearly labelled as RCF waste. RCF waste is classed as a stable, non-
reactive hazardous waste and may be disposed at a landfill licensed to accept
such waste. Protective clothing is not required when handling these articles,
but we recommend you follow the normal hygiene rules of not smoking, eating
or drinking in the work area and always wash your hands before eating or
drinking. This appliance does not contain any component manufactured from
asbestos or asbestos related products.
Page 7
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Gas Natural (G20) LPG (G31)*
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 5.7kW (19,448 Btu/h) 5.6kW (19,107 Btu/h)
Input - Min. (Gross) 2.0kW (6,824 Btu/h) 3.3kW (11,260 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 067 123
Pilot & Atmosphere Sensing
Device
Copreci Ref. O.D.S
21100/224
Copreci Ref. O.D.S
21100/225
Ignition Battery powered electronic
remote control.
Battery powered electronic
remote control.
Aeration Setting See section 18.1 See section 18.1

The appliance data label is located on the base of the fire underneath the burner
module.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below :
Model
Efficiency % (Gross)
762 75.6
762 when converted to LPG. 75.6
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
Page 8
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921

4. GENERAL INSTALLATION REQUIREMENTS
4.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. CORGI requires its members to work to recognised
standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS EN 1856 Part 1 Chimneys - Requirements for metal chimneys.
BS 5440 Part 1Installation of flues
BS 5440 Part 2
Installation and maintenance of flues and ventilation for gas
appliances of rated input not exceeding 70 kW net (1st, 2nd
and 3rd family gases).
BS 6461 Part 1Masonry chimney & flues - Installation
BS 1251 Fireplace components
BS 5871 Part 2Installation - Inset LFE gas fires
BS 6891 Gas pipework installation
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office.
In Scotland, the current edition of the Building Standards (Scotland) Regulations
issued by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern Ireland)
issued by the Department of
the Environment for Northern Ireland.
In the republic of Ireland the installation must be carried out by a competent person
and also conform to the relevant parts of:
a) The current edition of IS 813 “Domestic Gas Installations”
b) All relevant national and local rules in force.
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
4.2 In the United Kingdom, as supplied, the appliance can be installed in the
following situations: -
4.2.1 To a fireplace opening and hearth as shown in figure 1 and complying with
BS1251 after removal of the fireback and sufficient material behind the fireback for a
debris catchment space.
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© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

4.2.1.1 ‘Hole-in-the-wall’ Installations
! It is recommended that a hearth should be installed as in section 4.3.
!If a hearth is not fitted, the fire must be installed so that the distance from the
base of the fireplace opening in the wall to the finished floor level is at least
105mm. Where there is no floor covering or carpet and the floor is of a type that
is likely to be covered in such a way in the future then the distance from the
base of the fireplace opening in the wall to the floor level should be increased to
at least 180mm.
4.2.4
If the fireplace opening is greater than the acceptable dimensions given in this
guide, do not use the back of a fire surround or marble to reduce the opening. This
may cause cracking of the surround back or marble.
Page 10
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Figure 1. Hearth and fireplace opening dimensions

4.3 The appliance must be mounted behind a non-combustible hearth unless the
conditions of section 4.2.1.1 are met (N.B. conglomerate marble hearths are
considered as non-combustible). The appliance can be fitted to a purpose made
proprietary class “O”-150°C surround. The hearth material must be at least 12mm
thick. The periphery of the hearth (or fender) should be at least 50mm above floor
level to discourage the placing of carpets or rugs over it.
The surface of the hearth must be sufficiently flat to enable the bottom of the front
surround and the bottom front cover to be aligned horizontally. Any excessive
unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.
The appliance must not stand on combustible materials or carpets.
4.4 Suitable flues and minimum flue sizes are as follows: -
It should be noted that, as with many appliances, sharp bends or horizontal runs in
metal flues at the top of the system can be a cause of problems in these types of
installation.
! 225mm x 225mm conventional brick flue.
! 175mm diameter lined brick or stone flue.
! 200mm diameter factory made insulated flue manufactured to BS4543 Part 2.
! 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.
!
Single wall, twin wall or flexible flue liner with a minimum diameter of 125mm. The
materials to be used are stainless steel or aluminium as specified in
BS EN 1856 Part 1. The liner must be sealed to the surrounding area above the
fireplace opening and to the top of the chimney. An approved terminal must be fitted.
4.5 The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue
shall be 2.0m of 125mm dia. flue pipe.
4.6 The flue must not be used for any other appliance or application.
4.7
Any chimney damper or restrictor should be removed. If removal is not possible,
they must be secured in the open position.
4.8
If the appliance is intended to be installed to a chimney that was previously used
for solid fuel, the flue must be swept clean prior to installation. All flues should be
inspected for soundness and freedom from blockages.
4.9 If the fireplace opening is an underfloor draught type, it must be sealed to stop
any draughts.
4.10
The front face of the fireplace should be reasonably flat over the area covered
by the convection box top and side flange seals to ensure good sealing. These faces
should be made good if necessary. The fireplace floor should be reasonably flat to
ensure that a good seal with the convection box can be made.
Page 11
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

4.11
Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance.
Please bear this in mind when installing.
4.12 If the appliance is to be fitted
against a wall with combustible
cladding, the cladding must be
removed from the area covered by
the fascia. The cladding must also not
touch the fascia (See figure 2). We
suggest that the actual fascia is used
as a template to mark the area for
combustible cladding removal and
that this area is increased by at least
2mm all round.
4.13 This appliance must not be
installed in any room that contains a
bath or shower or where steam is
regularly present.
4.14 An extractor fan may only be
used in the same room as this
appliance, or in any area from which
ventilation for the appliance is taken,
if it does not affect the safe performance of the appliance. Note the spillage test
requirements detailed further on in this manual. If the fan is likely to affect the
appliance, the appliance must not be installed unless the fan is permanently
disconnected.
4.15 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2
and in IE reference should be made to the current edition of IS 813 “Domestic Gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
4.16 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the
appliance closes down after a period of operation for no apparent reason, the
consumer should be informed to stop using the appliance until the installation and
appliance have been thoroughly checked. The A.S.D will shut the appliance down if
an unacceptable amount of harmful products of combustion accumulate. Under no
circumstances should the A.S.D be altered or bypassed in any way. Only a genuine
manufacturer’s replacement part should be fitted. The individual A.S.D components
are not replaceable.
Page 12
© Baxi Heating U.K. Limited 2007.
Figure 2. Removal of combustible cladding
(Fascia may differ from that shown)
INSTALLER GUIDE

Page 13
© Baxi Heating U.K. Limited 2007.
4.17
The minimum height from the base of the fireplace opening to the underside of
any shelf made from wood or other combustible materials is detailed below.
Eminence model.
• For a shelf up to 150mm deep: Minimum height = 730mm.
• For a shelf deeper than 150mm: 730mm + 12.5mm for every 25mm depth over
150mm (See Graph 1).
Allure model.
• For a shelf up to 150mm deep: Minimum height = 750mm.
• For a shelf deeper than 150mm: 750mm + 12.5mm for every 25mm depth over
150mm (See Graph 2).
INSTALLER GUIDE
Graph 1. Combustible shelf clearances
Graph 2. Combustible shelf clearances

Page 14
© Baxi Heating U.K. Limited 2007.
4.18
A fireguard complying with BS 8423 should be fitted for the protection of young
children, the elderly, the infirm and pet animals.
4.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where
the appliance is connected to an unlined brick chimney it is generally unnecessary for
the chimney pot to be replaced or for a terminal to be fitted unless the flue has a
diameter smaller than 170mm.
4.20 Propane gas appliances must not be installed in a room that is built entirely
below ground level (See BS 5871 Part 2).
4.21 The minimum allowable distance from the outside of the appliance fascia to a
corner wall having combustible material or any other combustible surface which
projects beyond the front of the appliance is shown in figure 3.
A 10mm access clearance from a non-combustible surface is necessary at the left
side.
INSTALLER GUIDE

Page 15
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Figure 3. Appliance dimensions and clearances (The fascia may differ from that
shown and dimensions are subject to manufacturing tolerances)
Key Description
Model
Eminence Allure
AHeight (mm) 643 721
BWidth (mm) 819 895
CDepth into room (mm) 64 55
D
Minimum mandatory clearance to
combustible surfaces projecting beyond the
front of appliance (mm).
75 40
E
Recommended clearance to non-
combustible surfaces for access purposes
(mm).
50 50

5. UNPACKING
1. The ceramic fuel effect is packed
inside the convector box. The
window panel is secured at the
bottom with two clamps. To release
the clamps, hold at the rear and
pull down (See figure 4).
2. With both clamps released,
gently pull the base of the window
panel forward. Hold the window
panel base and lift upward until
clear of the two upper window
retainers (See figure 5).
3. Gently remove the ceramic fuel
effect pack.
Page 16
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Figure 5. Window removal
Figure 4. Window panel clamp

6. PACK CONTENTS
The items required for this appliance are packed in sections.
The ceramic walls are fragile. They are packed inside the top fitment as you open
the carton.
Section 1 - Fire unit contains:
1Burner and convection box unit.
1Flue restrictor
3No.8 x 3/8” Tapping Screws (For flue restrictor).
1Length of self adhesive foam seal.
2Cable clamps.
2Fire retaining cables.
4Eyebolts.
7Wood screws.
7Fibre plugs.
1Strip of floor sealing tape.
1‘T’ connector and pressure test point.
1Nut and olive for 8mm inlet pipe.
1‘PP3’ Battery.
4‘AA’ Batteries.
1Smoke match tube.
1Ceramic wall set.
1 Remote control handset.
1Port cover
3No.8 x 3/8” Tapping Screws (For port cover).
1Rear ceramic support.
2No.8 x 3/8” Tapping Screws (For rear ceramic support).
1Rubber grommet (For rear of convector box).
1Literature pack.
1Ceramic fuel effect set (Not shown).
Section 2 - “Allure” fascia pack contains:
1Allure fascia.
Section 2 - “Eminence” fascia pack contains:
1Eminence fascia.
Carefully remove all the contents. Take special care in handling the ceramic pieces.
Check that all the listed parts are present and in good condition.
Page 17
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE

Page 18
© Baxi Heating U.K. Limited 2007.
INSTALLER GUIDE
Figure 6. Pack contents (Items are not to scale)

7. FIREPLACE CHECK
7.1 Fireplace check.
7.1.1 Fireplace size.
The fireplace must comply with the requirements described in section 4.2. This will
probably entail removing the fireback and infill material behind the fireback. The
debris catchment area shown in figure 7 must be kept clear of obstructions.
7.1.2 Fireplace general condition.
The fireplace floor should
be reasonably flat to
ensure that the convection
box can be installed without
it rocking and so that a
good seal can be made at
the bottom front of the box.
The front face of the
fireplace should be
reasonably flat over the
area covered by the
convection box top and
side flange seals to ensure
good sealing. These faces
should be made good if
necessary. If the appliance
is to be fitted against a wall
Page 19
© Baxi Heating U.K. Limited 2007.
Figure 7. Fireplace area.
Figure 6. Pack contents continued (Items are not to scale)
INSTALLER GUIDE