Valor APR-101012 Series User manual

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
RETRACTABLE PATIO SHADE AWNING
Patio Awning Guide-10ft.x12ft.(Proj. X Width)
Model: APR-101012***/APR-60021012 (version: GEN2-V1)
1. INTRODUCTION:
Thank you for purchasing a Retractable Shade Awning.Before proceeding, please ensure that all the parts are in
the box, as listed below:
Master Carton Contents:
1-Box
labeled EXTENSION ARMS
1-Box
labeled LEFT WALL BRACKET ASSEMBLY
1-Box
labeled RIGHT WALL BRACKET ASSEMBLY
1-Box
labeled GEAR MECH. & Support Bracket
1-EA
180 cm Roller Tube, w/Square Drive
1-EA
180 cm Roller Tube, w/Round Drive
1-EA
50 mm Roller Tube Joiner
1-EA
180 cm Valance Tube, drilled left
1-EA
180 cm Valance Tube, drilled right
1-EA
50 mm Valance Tube Joiner, drilled
3-PCS
372cm Plastic Spline (coiled)
1-BAG
Bubble Bag, labeled MISC. PARTS, includes:
-2-Wrist Assemblies
-2-Position Poles
-Level
-6-Spline Stops
-Right & Left Valance Tube End Caps
-2-Bags of 4-1/2” x3” Sleeve Anchors
1-EA
160 cm Crank Handle
In the event that there is ANY part missing or damaged, please DO NOT RETURN THE PRODUCT TO YOUR
RETAILER. By returning the product to your retailer we can not assist you in getting your awning properly installed.
Call our TOLL FREE Customer Service Hotline at 1-888-875-4844 for parts or replacement of parts that may have
been damaged when shipped.
You may also go to our website at www.valor.ca in the Valor Shade/Patio Awning section for all assembly and
installation instructions, set up, adjustment, and troubleshooting instructions. There you will be able to see common
problems and how to rectify them usually with a simple adjustment. You may also use this section to email us your
questions, and during business hours between 9:00 AM and 4:00 PM EST you will be able to connect with a
customer service representative for assistance.
2. PRODUCT:
The Valor / Severe Weather™Shade Awning is a unique program that allows you to order awnings that are modular
in design making them easier to transport home. The product is offered with your choice of several available patterns
(sold separately). The product is factory configured with Left Side operation (when facing the house), but can be
converted to right side operation by following the steps outlined in this guide.
IMPORTANT WARNING:
Your new awning is intended as protection against the sun only. It is not to be used during periods of strong
wind, rain, hail, or snow. The warranty will not cover use during these periods. Bird droppings, pine needles,
and various air born materials that may settle on your awning; awning fabric should be cleaned using water
and a light soap. No abrasive cleansers or harsh chemicals should be used on the fabric. Damage to the
Awning (including the fabric) from any foreign material is not covered under our warranty.
WARNING:
DO NOT CUT THE PLASTIC ZIP TIES ON THE AWNING EXTENSION ARMS UNTIL INSTRUCTED TO
DO SO IN THIS GUIDE. THE FOLDING ARMS ARE UNDER SPRING TENSION AND SHOULD NOT BE
CUT UNTIL THE AWNING IS FULLY ASSEMBLED AND INSTALLED ON THE WALL.

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
3. INSTALLATION TOOLS REQUIRED:
Drill
Philips screwdriver
1/2” Carbide (Masonry) drill bit
Level
5/8” Socket, Wrench or Adjustable Wrench
Plumb line
18mm Wrench or Adjustable Wrench
Tape Measure
Metric Allen keys 5mm, 6mm, 8mm, 10mm
Square
9/16” Socket, Wrench or Adjustable wrench
Pencil
Hammer/Mallet
4. ADDITIONAL MATERIAL / HARDWARE REQUIREMENTS:
In the event that a Header board is required, you will require a 2x8” the same total length of the awning.
Go to “House Preparation” to determine if a Header Board is required for your installation.
The following outlines the additional mounting hardware that will be required for the various
header mounting installation methods.
8 pieces of a ½” x 2” Wood Screw & Washer to mount the Awning Wall Brackets to the
Header board.
OR,for superior holding power you may choose to use a ½” x 4” Sleeve Bolt, which
will require drilling a ½” hole through the header and continue to drill a minimum of
another 2-3/4” depth with a carbide (masonry) drill bit. This will
essentially use the header board to provide the level surface for
the awning but will use the greater strength of the masonry wall
for holding power. You may contact our office for technical
information pertaining to available fasteners. (Sleeve Bolt show to
the right)
If mounting the Header on Brick, Stone or Concrete:
One of the following; expansion bolts with a minimum 3-1/4” depth OR 3/8” lag bolts a minimum length of 3-1/4”, with
lag shields (which may require a 5/8” hole drilled in the brick).
For either of these options, you will need enough to install on the top and bottom of the header with maximum
spacing of 24” or less.
If mounting the Header on Solid Wood Siding or Stucco:
You will need to locate the studs and locate 3/8” Lag Bolts long enough to penetrate the Header board, siding, any
insulation and grab at least 2” of the wall studs. Due to the weight of the awning and the forces applied to it
when operating it is critical that the lag bolts be installed into studs.
You will need enough lag bolts to install on the top and bottom of the header with maximum spacing of 24” or less.
For technical information regarding fasteners, go to www.uncanfast.com

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
5. RETRACTABLE AWNING SCHEMATIC DRAWING
Size: 10-ft Projection X 12-ft. Width
Diagram: Exploded View
12 LEFT BRACKET ASSEMBLY
13 RIGHT BRACKET ASSEMBLY
GEAR MECH. & ROLLER
TUBE SUPPORT BRACKET
ROLLER TUBE SUPPORT &
PLASTIC BUSHING
13
WRIST ASSEMBLY
12
POSITION POLE
LEVEL

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
6. PARTS LIST
Item
Part No.
Description
Qty
1
Roller Tube w/Square Drive Tube End
1
2
Roller Tube w/Round Drive Tube End
1
3
Roller Tube Joiner
1
3.1
Roller Tube Joiner Fasteners (attached)
8
4
Valance Tube-LEFT Side
1
5
Valance Tube-RIGHT Side
1
6
Valance Tube Joiner
1
6.1
Valance Tube Joiner Fasteners (attached)
4
7
Extension Arm-LEFT Side
1
8
Extension Arm-RIGHT Side
1
9
Roller Tube Support
2
10
Gear Mechanism
1
11
Plastic Roller Tube Bushing
1
12
LEFT Bracket Assembly
Sub-components of Assembly:
1
14
40x40x240mm Torsion Bar (w/plastic end caps)
1
15
Wall Brackets(w/hardware)
2
16
Extension Arm Shoulder Bracket (w/hardware)
1
17
Extension Arm Pivot Mount (w/hardware)
1
13
RIGHT Bracket Assembly
Sub-components of Assembly:
1
14
40x40x240mm Torsion Bar (w/plastic end caps)
1
15
Wall Brackets(w/hardware)
2
16
Extension Arm Shoulder Bracket (w/hardware)
1
17
Extension Arm Pivot Mount (w/hardware)
1
18
Wrist Pin Assembly (w/hardware)
2
19
Valance Level (w/hardware)
1
20
Valance Tube End Cap-LEFT End
1
21
Valance Tube End Cap-RIGHT End
1
22
Position Poles
2
23
Manual Crank Handle (not shown in diagram)
1
24
Spline for Fabric (not shown in diagram)
3
25
½”x 3” Sleeve Anchor Bolts (not shown in diagram)
8
26
Spline Channel Plugs (not shown in diagram)
6
7. HOUSE PREPARATION:
Ensure that a smooth area exists for mounting the awning free from any obstructions, light fixtures, downspouts, etc.
Sight the wall and use a plumb line across the wall surface to see if there are any significant bows or sweeps in the
wall. In the event the wall surface is either a very rough brick which might keep the wall mounting brackets from
mounting level, or if the wall surface is very uneven a Header Board should be installed.

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
If you decide its best to install a Header Board, we recommend a 2x8” board of spruce or fir material, we do not
recommend cedar unless you choose to lag through the header and into a solid surface such as brick, as this wood is
too soft and may not hold fasteners as well as a harder wood.
Be sure to add shims in the gaps behind the Header Board so it will continue to lay straight on the wall as its
mounting bolts are tightened.
You may choose to use pressure treated wood or clad the wood with aluminum or even paint it before mounting your
awning. For your 12ft. Awning which has a total actual width of 145.92in. / 3706.4mm, we recommend you cut your
header board to 146.00in./ 3708.4mm, although your bracket will fit on a 12ft. (144”) long board to ensure the product
can be properly mounted. Before mounting your header board you will need to determine the location of the awning.
Go to “Additional Material / Hardware Requirements” above for fastening options.
Non-Masonry Surface Installation:
As the awning is quite heavy and the forces put on the product when opened requires it to be firmly secured to the
structure. Therefore, for installation on any siding material we recommend a header board be installed. Wood lap
siding may have the header boards installed directly over the siding, provided is shimmed to be kept parallel to the
wall, and it must be secured directly into the studs; wall sheathing alone is NOT adequate for securing the load.
Go to “Additional Material / Hardware Requirements” above for fastening options.
Vinyl, Aluminum, or Steel Siding Installation:
If you’re installing on Vinyl, Aluminum or Steel siding, or any unsupported material, we recommend that the siding be
cut away and a header board should be mounted to the studs; the siding can then be trimmed around the header
boards and sealed with a caulking to ensure that it is water tight.
Go to “Additional Material / Hardware Requirements” above for fastening options.
8.

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
DETERMINING MOUNTING HEIGHT:
As our awning has an adjustable pitch, you may have limited wall height for mounting the awning; therefore it is
important to determine the height the awning should be mounted. A common pitch angle for awning installation is
about 80 Degrees. The illustration below shows the awning installed at that angle:
You may use the following formula to calculate the height you’ll want to install the awning on the wall in order to
achieve the necessary Valance clearance at 80 degrees. This formula is based on the 12’ Awning with a 10ft. (120in.
/ 3048mm) projection fully opened. Determine the height you want the aluminum Valance tube at, remember the
Valance fabric will hang 8.75in. (222mm) below the aluminum Valance Tube.
Formula:
120 x .017 + Desired Valance Height = Height the top of the roller tube should be set at on the wall.
We recommend you mark the height on the wall, and you should have a minimum of 1-1/2” to 2” (38 - 51mm)
of unobstructed clearance above this point.
9. MOUNTING A HEADER BOARD:
The Awning Height reference is the upper most point of the Awning Fabric
after installed. The mounting brackets will be fastened below this point. As
shown in the drawing (to the right), when installing on a 2x8” Header and
positioning the bracket centered vertically on the header board the roller
tube and fabric will actually be above the top edge of the header board by
approximately 2in. (50mm); this is why it is important to consider ample
clearance for your Awning to operate properly.
We recommend that you place and level the header board 2 in. (51mm)
below the mark you’ve already put on the wall. Be sure to level the header
board and using 3/8” x 4” Galvanized or Zinc plated Lag bolts and securing
the board to the wall with no greater than 24in.(610mm) spacing. Be sure
to insert shims in the hollows behind the header board to ensure it stays
straight when tightening the lag bolts.
Once secured to the wall mark the vertical centre of the header board on
each end; use a plumb line to clearly mark this line across the full width of the header board.
120 in / 3048mm
8.75 in / 222mm

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
MARKING YOUR AWNING POSITION:
On a Header Board:
Once your Header Board is secured to the wall mark the vertical centre of the header board on each end; use a
plumb line to clearly mark this line across the full width of the header board. Also measure to find and mark the
horizontal centre of the board.
On masonry, or other surface.
The Awning height should have already been marked on the wall, that mark is the upper most point of the Awning. To
find the vertical centre for the mounting point, measure down from your mark 6.25in (159mm). Measure this position
at both ends when the Awning will be located. Mark the horizontal centre where the Awning will be located.
Header Board Mark Horizontal Centre Line
Mark Vertical Centre Line
Vertical Centre Plumb Line Vertical Centre Plumb Line
Mark Vertical Centre Line
MARKING & DRILLING FOR MOUNTING BOLTS:
For either installation method above, measure 63.50in. (1613mm) from the horizontal centre line to the left, and mark
this point on the center plumb line already marked. Measure the 63.50in. (1613mm) from the horizontal centre line to
the right a mark this point on the plumb line.
Header Board
Vertical Centre Plumb Line Vertical Centre Plumb Line
Measure & Mark LEFT bracket
spacing from Horizontal
Centre Line.
Measure & Mark RIGHT bracket
spacing from Horizontal
Centre Line.
Mark Horizontal Centre Line
63.50in / 1613mm 63.50in / 1613mm
Mark LEFT SIDE MOUNTING BRACKET:
Using the BRACKET HOLE TEMPLATE, from this package place the template with the LEFT SIDE INTERSECTION
point over the intersection of the lines marked for the LEFT SIDE of the Awning. Ensure that the centre Line is
straight over the plumb line marked on the wall. Use a pencil and push through the centre points for the bolts so as to
mark the wall on the LEFT Side
Mark RIGHT SIDE MOUNTING BRACKET:
Take the BRACKET HOLE TEMPLATE, from this package and place the template with the RIGHT SIDE
INTERSECTION point over the intersection of the lines marked for the RIGHT SIDE of the Awning. Ensure that the
centre Line is straight over the plumb line marked on the wall. Use a pencil and push through the centre points for the
bolts so as to mark the wall on the LEFT Side.

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
AWNING OPERATION:
Your Awning has been configured for LEFT Side operation (when facing the wall). Remove the LEFT WALL
BRACKET, and the RIGHT WALL BRACKET from their individual boxes. Neither bracket will have their ROLLER
TUBE SUPPORT BRACKET or Gear Mechanism attached. Inside the RIGHT WALL BRACKET box will be the as
well as the ROLLER TUBE SUPPORT BRACKET and a PLASTIC BUSHING. Locate the box labeled GEAR MECH.
w/Roller Tube Support Bracket, and Mount the ROLLER SUPPORT BRACKET, which already has the GEAR
Mechanism mounting to it on the end of the Square 40x40mm Torsion Bar. Leave the ROLLER TUBE SUPPORT
BRACKET off of the RIGHT WALL Bracket.
Lay your LEFT and RIGHT BRACKET ASSEMBLIES on the ground as shown in the diagram below.
Left Side operation:
CONVERT TO RIGHT SIDE OPERATION:
Should you wish to convert your Awning to a RIGHT side operation; this can be done by following the configuration
steps below:
1. Leave your RIGHT & LEFT WALL BRACKET ASSEMBLIES, layed out as shown above.
2. Remove the ROLLER SUPPORT BRACKET which has the GEAR Mechanism mounting to it, from the LEFT
WALL BRACKET ASSEMBLY.
3. Remove the three Allen bolts that are securing the GEAR MECHANISM to the support bracket and move it
to the opposite side of the ROLLER SUPPORT BRACKET; DO NOT TRY TO MOUNT THE GEAR
MECHANISM TO THE OTHER ROLLER TUBE SUPPORT BRACKET AS ITS MOUNTING HOLES MAY
NOT ALIGN.
4. Install the ROLLER TUBE SUPPORT BRACKET with the GEAR MECHANISM mounted to it on the RIGHT
WALL BRACKET ASSEMBLY, AS SHOW IN THE DIAGRAM BELOW.
5. The remaining ROLLER TUBE SUPPORT BRACKET will now be mounted on the LEFT WALL BRACKET
ASSEMBLY, however the PLASTIC BUSHING will now be removed and pressed in to the hole on the
Support Bracket from the inside of the bracket, as shown in the diagram below.
6. The last step will now be adjusting the position of the Right & Left EXTENSION ARM SHOULDER
BRACKETS to switch the clearance for the GEAR MECHANISM moved to the opposite side.
7. DO NOT loosen bolts on the Wall Brackets, However loosen the two Allen bolts holding the Right & Left
EXTENSION ARM SHOULDER BRACKETS, and move them to the location shown below. Re-tighten the
two Allen bolts on both
Should you have difficulty with this please call our customer service department at
1-888-875-4844, and we can walk you through this process.
LEFT WALL BRACKET ASSEMBLY
RIGHT WALL BRACKET ASSEMBLY

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
Right Side operation:
10. BEGINNING AWNING ASSEMBLY & INSTALLATION:
You should now either have a header board installed on your wall or are going to install directly on a masonry
material, but have determine the height the awning should be set at.
Header Board
Vertical Centre Plumb Line Vertical Centre Plumb Line
Set the Intersection point labeled “L”
over the Vertical Line and the Plumb line
Align Plumb Line marked on the Wall (or Header) & the
Plumb Line on the Template.
Mark the Centre of the 4-Hole Positions
Set the Intersection point labeled “L”
over the Vertical Line and the Plumb line
Align Plumb Line marked on the Wall (or Header) & the
Plumb Line on the Template.
Mark the Centre of the 4-Hole Positions
Mark Horizontal Centre Line
63.50in / 1613mm 63.50in / 1613mm
LEFT WALL BRACKET ASSEMBLY
RIGHT WALL BRACKET ASSEMBLY

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GEN2-V1 12ft-Instructions (Severe Weather) doc:r1
Installation on Masonry:
A ½” x 3” Sleeve Bolt has been included for mounting your awning on Brick, Stone,
or Concrete surfaces. Use the “BRACKET DRILL PATTERN” template included in the
package (small scale version shown to the right) to locate the position of all the holes.
Be very careful to double check your dimensions before drilling.
Using a ½” Carbide (Masonry) drill bit drill a minimum of 2-1/4” depth in each hole
being careful to keep the holes as straight as possible. Once complete, blow any
excess material out of each hole.
Locate the WALL BRACKET that you have decided to install the GEAR MECHANISM on. Place this bracket over the
holes just drilled and insert one 3/8” x 2-1/4” Sleeve Bolts through the bracket holes and into the holes just in the wall;
it may be necessary to lightly tap them in with a hammer, if they are too tight remove the fastener and looseN off the
bolt to allow the sleeve to collapse and re-insert in the hole. Using a 5/8” wrench or adjustable wrench, tighten each
bolt until snug. DO NOT OVERTIGHTEN THESE BOLTS. ON masonry if you find that each bracket is not laying
flush on the surface you may wish to shim the back of the bracket to avoid damage and provide a secure mount.
Installation on Header Board:
Go to section “ADDITIONAL MATERIAL / HARDWARE REQUIREMENTS” and determine which fasteners you’ve
chosen to use to install the Awning on the header board. The method and fastener that was selected will determine
the diameter of the hole that that must be drilled as well as the hole depth.
Once the holes have been drilled and the hardware has been acquired, place the Right and Left Brackets over the
holes, insert the fastener and secure as per the recommendations provided with the fastener selected.
Image below: Standard out of Box configuration, Left Side operation:
Image below: Converted to Right Side operation:
Repeat the steps above for the other Wall Mounting Bracket without the Roller Tube Support Installed.
BRACKET HOLE TEMPLATE
PLUMB LINE
PLUMB LINE
CENTRE LIN E
BRACKET HOLE TEMPLATE
PLUMB LINE
PLUMB LINE
CENTRE LIN E