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Valor Black Beauty Oxysafe Assembly instructions

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600A734/02
MODEL 466
Radiant / Convector
Gas Fire
Black Beauty
INSTALLER GUIDE
Please keep in a safe place for future reference
This Installer Guide gives sufficient details to enable the appliance to be
installed and maintained. If further information is required, our Valor
AdviceLine will be pleased to help.
Please telephone 0345 626341 (In UK local call rates apply)
This appliance is for use with natural gas G20)
This appliance is for use in the United Kingdom
(GB) and the Republic of Ireland (IE) only.
Please leave this Installer Guide with the user
CUSTOMER CARE
Page
Specification 4
Installation Conditions 5
Unpacking 6
Closure Plate Fitting 6
Flue Pull Check 7
Installing the Fire 7
•Hearth Mounting 7
•Wall Mounting 7
Ignition Spark Check 7
Gas Supply Connection 8
Fitting Coal 8
Operation Check 9
Reference Pressure Check 9
Spillage Check 10
Outer Csae Fitting 10
Final Checks & Owner Instruction 10
Servicing 11
•Outer Case Removal 11
•Gas Supply Pipe Disconnection 11
•Window Unit Removal 11
•Coal Bed Removal 11
•Electrode Removal 11
•Thermocouple Removal 11
•Front Injector Removal 11
•Rear Injector Removal 12
•Decorative Flame Burner Removal 12
•Flame Burner Restrictor Removal 12
•Main Burner Removal 12
•Flue Switch Removal 13
•Gas Tap Removal 13
•Piezo Generator Removal 13
•Gas Tap Greasing 13
•Short Spares List 14
CONTENTS
1. SPECIFICATION
The overall dimensions are shown in Fig.1
Gross Weight:21.4kg
Burner Type:Duplex
Gas Consumption:-
Control Setting Gross Heat Input
kW Btu/h
54.48 15,300
45.36 18,300
33.37 11,500
22.17 7,400
11.26 4,300
Injectors:- 2 off: Bray Cat 88 Size 163
Pressure Setting Cold:- 16.9 +1.0mbar (6.8 +0.4in. w.g)
Aeration Adjustment:- None required.
Control Tap:- Triplex five position fitted with flame supervision device and integral piezo igniter.
Electrode:- Right side of firebox. Fitted with integral earth return. Spark gap 3.5 +0.5mm.
Flue switch: Heat activated. At right side of downdraught diverter.
No component on this appliance is manufactured from asbestos or asbestos related products.
The appliance data label is on the air guide plate at the left side and is visible after removing the case. There is also a label
giving serial number on the right side of the outer case near the bottom.
Figure 1 Overall Dimensions
2. INSTALLATION CONDITIONS
2.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in
accordance with the current edition of the Gas Safety (Installation and Use) Regulations. Failure to install the appliance
correctly could lead to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its members to
work to recognised standards.
2.2 In the United Kingdom the installation must also be in accordance with:
a) All the relevant parts of local regulations.
b) The current edition of the Building Regulations issued by the Department of the Environment and the Welsh Office or
the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department.
c) All relevant codes of practice.
d) The relevant parts of the current editions of the following British Standards:-
BS 715
BS 1251
BS 1289 Part 1
BS 1289 Part 2
BS 4543 Part 2
BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 1
BS 6461 Part 1
BS 6891
In the republic of Ireland the installation must also conform with the relevant parts of:
a) The current editions of:-
IS 813
ICP3
b) All relevant national and local rules in force.
2.3 The flue must have a minimum equivalent height of 3m.
The flue must serve only one fireplace.
The flue must be clear of any obstruction.
Any damper or register place should be removed. If removal is not possible without carrying our structural work, the
damper or plate may be left in the flue provided that it is permanently secured in the fully open position.
If the appliance is intended to be installed to a chimney which was previously used for solid fuel, the flue must be swept
prior to installation
The flue must be completely sealed so that combustion products do not come into contact with combustible materials
outside the chimney.
The flue and fireplace interior must be clear of debris, brick up etc.
Suitable flues are:-
a) 225mm x 225mm conventional brick flue. If a liner is used it must be 127mm (5in.) minimum diameter, The liner
must be sealed to the surrounding area above the fireplace opening and to the top of the chimney with an approved
terminal being used.
b) A precast concrete or clay flue block system conforming to BS1289. This appliance is suitable for installations
conforming to older versions of BS1289 as well as the current edition. The flue blocks must have a minimum width not
less than 63mm and a cross-sectional area not less than 13,000mm2.Older editions of BS1289 required a cross-
sectional area of 13,000mm2. The current revision of the standard requires 16,500mm2. This appliance is suitable in
both cases.
c) A flue pipe 127mm (5in.) minimum diameter of - see B.S 6461 Part 1 for suitable materials. Metal flue pipes and flue
boxes must comply with B.S 715.
2.4 In the United Kingdom, no special ventilation bricks or air vents are required in the room for this appliance.
In the Republic of Ireland, ventilation must comply with the rules in force.
2.5 Any air supply entering the fireplace from below floor level must be completely sealed off.
2.6 This fire is suitable for hearth or wall mounting. Hearths must be non-combustible and a lest 710mm wide x
300mm deep. The hearth material should be at least 12mm thick. Its top surface should be preferably 50mm above floor
level in order to discourage placing carpets or rugs over it. (N.B Conglomerate marble hearts are considered as non-
combustible in this contest). On no account must this fire stand on combustible materials or carpets.
2.7 The fireplace opening width must be between a maximum of 432mm and a minimum of 305mm.
The fireplace opening height must be between a maximum of 610mm and a minimum of 508mm.
2.8 If a panel has to be fitted to the fireplace to meet the required opening sizes, it must be made of non-combustible
material.
2.9 This fire is suitable for use against walls with combustible cladding. Please note, however, that soft wall coverings
(e.g. embossed vinyls etc.) are easily affected by heat. They may, therefore, scorch or become discoloured when close to a
heating appliance. Please bear this in mind when installing.
2.10 A minimum clearance of 100mm must be maintained from the side panels of the fire on all installations to allow
consumer access for removal of the outer case. Any combustible side wall must be at least 500mm clear of direct exposure
to the radiant surface of the appliance unless suitably protected.
2.11 A minimum clearance of 150mm must be maintained above
the appliance for access to the control.
2.12 A combustible shelf may be fitted over the appliance provided
that the following conditions are satisfied:-
(a) In the case of a shelf not more than 150mm deep, there is at least
150mm clearance above the extreme top surface of the fire.
(b) For a shelf of greater depth there is an additional clearance of
12.5mm for each extra 25mm of added shelf depth.
2.13 The flue spigot and any spigot extension must be capable of
passing through the closure plate by a least 25mm with a minimum
clearance of 50mm between its open end and the nearest obstruction.
There must also be a minimum clearance of 165mm between the back
of the closure plate and the back of the catchment spare (Fig.2). The
catchment space below the flue spigot must extend at least 250mm
downwards measured from the bottom of the flue spigot (Fig.2).
3. UNPACKING
The carton contains the following:-
1Fire assembly
1Closure plate
1Flue spigot
1Coal bed
1Pack of fixing screws
Remove all the items carefully to prevent damage. Some items may be
contained in the packaging fitments - Examine the packaging carefully
before discarding. Check that all the items are present and undamaged.
4. FIT THE CLOSURE PLATE
4.1 Hearth Mounting
The closure plate (Fig.3) must be fitted and sealed to the
hearth and fireplace surround using a suitable heat resistant
material.
4.1.1 Cut straight across the top of the plate when trimming
to the correct height. Cut off the top and sides of the closure
plate to overlap the fireplace opening by 25mm.
4.1.2 Seal the closure plate to the wall using a suitable heat
resisting material. The air relief opening at the bottom of the
closure plate must be clear and not covered by tape.
4.2 Wall Mounting
When wall mounting, the bottom of the fire and closure plate
must be at least 100mm above any carpet or other
combustible floor covering.
4.2.1 Using the closure plate as a template, hold the plate
over the fireplace opening and mark the positions of the four
wall fixing holes (see Fig.3)
4.2.2 Remove the plate. Drill and plug the wall at the
fixing positions.
4.2.3 If necessary, cut off the top of the closure plate so that
the overlap above the fireplace opening is 25mm.
4.2.4 If the bottom edge of the closure plate is below the
bottom edge of the fireplace opening, cut out an air relief
opening at the bottom to give a free opening of 56mm wide
and 32mm high.
4.2.5 Seal the closure plate to the wall using a suitable heat
resisting material. The air relief opening at the bottom of the
Fig. 2 Catchment Space
Fig. 3 Closure Plate
closure plate must be clear and not covered by tape.
5. CHECK FOR FLUE PULL
Apply a lighted match or smoke match to the flue spigot opening in the closure plate and observe the smoke. If there is a
definite flow into the opening, pre-heat the chimney for a few minutes and re-test for flow. If there is still no definite flow,
the chimney may require attention. Do not fit the fire - seek expert advice.
6. INSTALL THE FIRE
6.1 Stand the fire upright.
6.2 Detach the case front by removing the knurled screws at the
case sides (see fig.1).
6.3 Pull the bottom of the case forwards and then lift to remove.
6.4 Remove the window unit by detaching the wing nuts at the
top of the frame (see fig.4). Ease the top of the frame forward to clear
the studs then lift the window frame out of the bottom locations. Keep
the parts in a safe place.
6.5 Remove the coal bed and its fitment.
6.6 Fit the flue spigot to the back of the appliance using the four
screws provided. Make sure that the cut-outs in the flue spigot flanges
align with the location dimples in the back panel.
6.7 Hearth Mounting
6.7.1 Please the fire centrally on the hearth ensuring that the spigot
lines up with the spigot hole in the closure plate and gently slide into
place. The spigot must enter the closure plate to a depth of at least
25mm.
6.7.2 If the fire is fitted to a recessed fireplace an extension flue
spigot up to a maximum total length of 125mm, measured from the
back of the fire, may be used. There must be a minimum clearance of
50mm between its open end and the nearest obstruction at the back of the fireplace. The extension must be a tight fit over
the flue spigot and be secured by two self tapping screws.
6.7.3 Level the fire by slackening the lock nuts and turning the levelling screws up or down as required while the screw
heads bear on the hearth. After ensuring that the fire is level and square to the wall, retighten the lock nuts.
6.8 Wall Mounting
6.8.1 Partly screw in the top fixing screws.
6.8.2 Lift the heater and, ensuring that the spigot enters the hole in the closure plate, engage the holes in the fire back
brackets over the projecting screw heads. Push the heater home against the wall and closure plate.
6.8.3 Tighten the top screws. Fit and tighten the bottom fixing screws.
7. CHECK IGNITION SPARK
Check that there is an ignition spark between the
electrode and earth pin.
7.1 To initiate a spark, depress the control knob.
While keeping the knob depressed, turn it through
position 1 to position 2/IGN.
7.2 If there is no spark, check the electrode spark
gap - see fig.5. If any adjustment is necessary, it should
be achieved by manipulation of the earth return pin and
not the electrode. The earth return pin should,
however, be kept closure to the burner plaque.
7.3 Turn the knob back to off after checking.
Fig. 4 Window Removal
Fig.5 Electrode
8. CONNECT TO THE GAS SUPPLY
8.1 To gain access for gas supply connection, it is necessary to remove
the air guide plate located beneath the main burner. Remove the four
screws holding it in place (Fig.6). The levelling screws may need to be
withdrawn slightly to allow access to the front two screws.
8.2 Connection to the fire can be from either side or from the rear. An
Rp 1/4 (1/4in. B.S.P) elbow connector is provided. The connector can be
revolved to the desired position.
8.3 Provision for isolation of the gas supply upstream of the fire must
be provided for safety and servicing.
8.4 The supply pipe must be of rigid material (e.g. copper). Flexible
connections must not be used.
8.5 Pressure test the installation for gas soundness in accordance with
the current edition of B.S 6891.
8.6 Refit the air guide plate. Readjust the levelling screws if necessary.
9. FIT COALS ETC.
9.1 Place the coal bed in position. Make sure that the coal bed rests
over the locating bracket at the rear of the fire box and is pushed back so
that it touches the back of the fire box. Lower the front so that the outer
coals rest on top of the two front support brackets -
see fig. 7.
9.2 Replace the window unit. Secure with the
three wing nuts making sure that the window frame is
correctly fitted - see fig.8.
Fig. 8 Window Frame Fixing
Fig. 7 Coal Bed Location
Fig. 6 Air Guide Fixings
10. CHECK APPLIANCE OPERATION
The Flame Supervision & Blocked Flue Monitoring System
The burner lighting unit incorporates a system which will automatically shut off the gas supply if the flame goes out.
The appliance also incorporates a system which will shut off the gas supply if the flue is faulty. If the flue is faulty, the hot
products of combustion will pass over and actuate a heat sensitive switch located at the right side of the downdraught
diverter. When actuated the switch will shut off the gas supply.
If the gas supply is shut off due to activation of any part of the above system, the appliance must not be used until the cause is
identified and corrected.
This monitoring system must not be adjusted, bypassed or put out of operation.
This monitoring system, or any of its parts, must only be exchanged using Valor Authorised parts.
10.1 Turn on the gas supply and check all joints up to the appliance gas tap for gas soundness using a soap solution or
leak detection fluid.
10.2 Check ignition
10.2.1 Depress the control knob and turn to position 1.
10.2.2 Keep the knob depressed for a few seconds then, while keeping the knob depressed, turn it to position 2/IGN. If
the control knob is inadvertently released before turning to 2/IGN, turn back to OFF and start again. The main burner
should light at low setting. If it does not light during a few attempts, check the electrode spark gap - see section 7. If the gap
is satisfactory but there is no ignition, ensure that the air has been purged.
10.2.3 When ignition has been achieved, keep the control knob depressed for approximately ten seconds then release it.
If the burner does not remain alight ensure that the air has been purged.
10.3 Check Control Settings
10.3.1 Check that the burners are correctly alight at all settings as in the following table:-
Control Knob Setting Burner Appearance
1Main Burner on Low
Decorative Flame Off
2/IGN Main Burner on Low
Decorative Flame On
3Main Burner on Medium Height
Decorative Flame On
4Main Burner on High
Decorative Flame On
5Main Burner on High
Decorative Flame Off
10.3.2 Turn back to off after checking.
To turn off: - Depress the control knob partially, turn clockwise to OFF and release the knob. If any resistance is felt at
position 1, release the downwards pressure on the knob before turning to OFF.
Note: If the fire is turned off while hot, wait three minutes before relighting.
11. CHECK THE REFERENCE PRESSURE
The burner aeration is non-adjustable. The appliance is preset to give the correct heat input on Natural Gas at 20mbar (8in
w.g) inlet pressure and no further adjustment is necessary. The burner pressure should be checked at the pressure test point
located on the pipe connecting the gas tap to the front main burner. The pressure check should be carried out using a
calibrated pressure gauge after removing the test point screw and washer. The fire should be alight and the control knob
should be at setting 4. The pressure setting should be within the limits shown in the appliance specifications -see section 1.
After checking the pressure, turn off the fire, remove the pressure gauge and replace the pressure test sealing screw and
washer. Relight the fire and test all gas joints for soundness using a suitable leak detection fluid.
12. TEST FOR SPILLAGE A spillage test must be made before the installed ire is left
with the customer, carry out the test in the following
manner before refitting the outer case.
12.1 Close all doors and windows in the room
containing the fire.
12.2 Light the fire and set the control to No.4
position.
12.3 After five minutes test by holding alighted
smoke match inside the edge of the draught diverter at
the left side of the appliance (see fig.9).
12.4 The installation is satisfactory if smoke is
drawn into the draught diverter.
12.5 If the smoke is not drawn in, leave for a
further ten minutes and then repeat the test.
12.6 If the smoke is still not drawn in, remove the
fire and inspect the sealing of the closure plate. If
this is satisfactory but spillage persists, the chimney
may require attention. Disconnect the fire and
seek expert advice.
12.7 Open all doors and windows and recheck
as above.
12.8 If an extractor fan is installed in the same
room as the fire or a connecting room, check that
spillage does not occur with the fan operating and
all doors between the fan and fire open.
13 REPLACE OUTER CASE
13.1 Lower the outer case into position with the
case bottom angled forward slightly. Make sure that
the front edge of the convection air deflector is
underneath the top edge of the hood opening - see
figure 10. Then, ease the case bottom inwards to
engage on the fixing studs.
13.2 Secure the case with the two knurled nuts
and washers.
14. MAKE FINAL CHECKS AND INSTRUCT USER
14.1 Recheck the ignition and operate the fire on all settings.
14.2 Instruct the user on the correct operation of the fire and especially advise that to light the fire, the control knob
must be depressed and turned to the 2/IGN position.
14.3 Advise that the fire can be lit with a long match or taper if necessary.
14.4 Advise the user that the window will require cleaning periodically both outside and inside as described in the users
instructions. Explain how to remove and replace the window unit and coal bed for cleaning etc. Stress that cleaning should
only be carried out when the fire is cold.
14.5 Advise that the fire may give off a slight odour while new. This is normal and it will disappear after a short period
of use.
14.6 Advise the user that the bright metal firebox interior will colour with use and that this is quite normal.
14.7 Emphasise that if the glass panel is broken or damaged, the fire should be turned off and not used until the window
unit is refitted with an authorised replacement.
14.8 Recommend that the appliance should be serviced and the chimney inspected by a competent person (In the UK a
CORGI registered person) at least annually.
If the appliance is in premises in the United Kingdom occupied by a tenant, point out that by law a landlord must have any
gas appliance, flue and pipework which is situated in a tenant’s premises checked for safety at least every 12 months.
14.9 Hand over to the customer this guide and , the users guide.
Fig. 10 Replacing Outer Case
Fig. 9 Spillage Test