Valor PORTRAIT 539 Installation instructions

4001125-09
Note: Valor models 530 and
922 may be installed in an
aftermarket permanently
located manufactured
(mobile) home, where not
prohibited by local codes.
Valor models 530 and 922
are only for use with the type
of gas indicated on their
rating plate. They are not
convertible for use with other
gases, unless a certified kit is
used.
FOR ARCH INSTALLATION WITH A VALOR 530 ENGINE, READ
INSTRUCTIONS FROM PAGE 2.
FOR ARCH INSTALLATION WITH A VALOR 922 ENGINE, READ
INSTRUCTIONS FROM PAGE 8.
FOR 530 AND 922 ENGINES’ CONFIGURATIONS AND VENTING, REFER
TO MAIN INSTALLATION BOOKLETS SUPPLIED WITH THE ENGINES.
Valor models 530 and 922 are suitable for installation in a
bedroom or bed sitting room.
Note: This kit must be installed or serviced by a qualified
installer, service agency or gas supplier. These instructions
are to be used in conjunction with the main installation
instructions for the above listed heater model.
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
PORTRAIT
Cast Arch Fronts
539, 549 & 550 Series
Approved for use with Valor heater models 530 and 922 only
Installation and Owner’s Manual
©2013, Miles Industries Ltd.
INSTALLER
Leave this manual
with the appliance.
CONSUMER
Retain this manual
for future reference.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
!
A barrier designed to reduce the risk of burns from the hot viewing
glass is provided with this appliance and shall be installed
for the protection of children and other at-risk individuals.

2
Casting Tolerances
Due to the nature of cast iron, dimensional consistency
may vary from one unit to the next and some variation
in surface finish and flatness is to be expected. We
have done our best to control and make allowance for
this; however some variation is inevitable.
Insulation Blanket
(2 layers)
Top Bae
Air Deector
Outer Cast Plate
Barrier Screen Hearth Fender
Inner Cast Arch
Model 530 Heater
(sold separately) Side Mounting Brackets (2)
Spacers (4)
Stand-o Spacers (2)
(LH & RH)
Top Bae
Air Deector
Model 530 Heater
(sold separately)
Inner Cast Arch
Hearth Fender
Barrier Screen
Spacers (4)
Side Mounting Brackets (2)
Outer Cast Arch
Kit Contents
539AFB/P Windsor Arch &
550CAP Classic Arch (with plate)
1 Outer cast iron arch (w/plate)
1 Barrier screen
1 Inner cast iron arch
1 Hearth fender, cast iron
2 Side mounting brackets, sheet metal
4 Spacers, sheet metal
1 Top baffle, sheet metal
1 Top air deflector, sheet metal
2 Stand-off spacers, sheet metal
(supplied flat)
2 Insulation Pad
1 Pack of screws
549AFB/P Windsor Arch Front
(without plate)
1 Outer cast iron arch
1 Inner cast iron arch fitted with a Barrier
screen
1 Hearth fender, cast iron
2 Side mounting brackets, sheet metal
4 Spacers, sheet metal
1 Top baffle, sheet metal
1 Top air deflector, sheet metal
1 Pack of screws
(Note: The 549 version of
the Windsor Arch Front
[without plate] does not
come with zero clearance
items and is intended for
insert applications only).

3
Applications
The Valor model 530 heater with the 539 or 550 Cast
Arch Fronts comes ready for installation as a zero
clearance unit into combustible type framing, without
need for a separate zero clearance kit. The 530
installed without the standard zero clearance stand-off
spacers may also be installed into existing solid-fuel
burning fireplaces provided space and local codes
permit.
Hearth Requirements
All installations will require a hearth or floor, flush with
the bottom of the heater, to support the weight of the
cast iron plate and to ensure the removable hearth
fender rests at the proper height.
Anon-combustible hearth is not required in front of this
appliance.
ARCH FRONT INSTALLATION WITH 530 (539AFB, 539AFP, 549AFB, 549AFP, 550CAP)
Min. 36” to
combustible
materials
Dimensions & Clearances—539 and 550 Arch
fronts (539 Windsor Arch shown here)
Floor Requirements
The 530 heater is approved for installation directly
on any combustible material other than soft flooring
material such as carpet or vinyl.
Mantel Requirements
The Arch Fronts series is designed to install with
combustible mantels provided clearances are
maintained as indicated in the Dimensions and
Clearances, and Framing diagrams below and on
the following page. The 539 and the 550 back plate
may also be installed without a mantel provided listed
clearances are maintained. Be aware that although
safe, some combustible materials and finishes at the
listed clearances may, over time, discolor, warp, or
show cracks. Care should be taken when choosing
materials—consult your fireplace dealer.

4
Framing
• The framing dimensions for installation
of the 530 heater with the models 539
or 550 Arch Fronts are shown in the
Framing Diagram.
• A non-combustible hearth is not
necessary in front of the 530 heater.
• The 530 is approved for installation
directly on any combustible material
other than soft flooring material such
as carpet or vinyl.
• Any framing construction must be clear
of the standoffs—see Dimensions &
Clearances and Framing Diagram.
• A hearth, flush with the bottom of the
heater, will be required to support the
removable hearth fender.
24”
20” Note:
556CLA Adapter
(top or rear outlet)
Required
Side Mounting Brackets
Max. 8” deep mantel leg
at edge of arch
Min. 4”
Wall
9”
11-1/2”
2-1/2”
‘X’
Mantel
Top or Rear
Outlet
6”
556CLA
Adapter
Required
25-1/4”
24-1/2”
‘Y’
4-1/8” 11-1/2”
31”
34”
Min. 36” to
combustible
materials
Note: The 549 Windsor Arch front is intended for
insert applications only and does not include the
stand-offs and insulation pads required for zero
clearance applications. Most recessed 530 insert
applications will also require a 556CLA Co-linear
Adapter.
(Note that the spacers fitted to the side brackets
can be removed for a 24” wide insert opening—see
no. 3. in the Installation section on page 5.)
38”center-center
stud spacing
Recommended for fastening
cast plate to wall
26-1/4”
13”
37”
Minimum depth
some installations
may require more
Dimensions & Clearances—
549 Windsor Arch front (without back plate)
Framing Diagram

5
Installation
1. Fit Top Baffle under the top panel of the appliance
case. Secure with 2 thread forming screws. Fit the
top air deflector to the top baffle as shown using the
2 screws provided.
2. Mount Stand-off Spacers. The stand-off spacers
are supplied flat and are left and right handed.
a) Remove the 2 screws near each of the rear top
corners of the appliance and the 2 screws near
the rear top of each side.
b) Bend the spacers as shown.
c) Screw the spacers to the rear of the appliance
using the screws just removed.
d) Bend the side wings of the spacers to align the 2
holes in each spacer with those in the appliance
sides.
e) Secure the spacers using the screws just
removed.
! Warning: Failure to install the stand-off spacers
may result in a fire hazard.
3. Locate Side Mounting Brackets as shown and line
up the mounting holes in the side of the heater body.
Secure the side brackets to the heater using the
screws provided—2 per side.
(Note that the spacer brackets are to remain on
for ZC application of 26”. For insert application,
spacers can be removed for 24” openings.)
4. Locate Top Insulation Pad. For top vent outlet
appliances, cut out a circle at the center of the
insulation layers for the vent collar. Place both
the insulation layers on top of the appliance case
inboard of the stand-off spacers.
! Warning: Failure to install both the insulation
layers may cause a fire hazard.
5. Secure the Outer Cast Plate to the appliance with
self-tapping screws provided as shown. Tighten the
screws enough to ensure a tight fit between casting
and sheet metal parts.
(It may be necessary to re-drill 1/8” pilot holes for
the self-tapping screws due to misalignment caused
by shifting tolerances with the cast iron arch.)
Note: The weight of the cast plate must not be
carried by the connection to the heater. It must sit
on a hearth or be securely screwed to the wall.

6
6. Hang the Inner Cast Arch. Insert the mounting
hooks into the notches in the outer cast plate
as shown. The fit or gap between the inner cast
arch and the outer cast plate may be tightened by
bending the mounting hooks slightly inwards.
Do not bend the hooks too far or the inner arch
will be difficult to remove!
If this happens, a screwdriver inserted through the
gap between the back of the inner arch and the
heater should be able to pry the hook away from
the backing plate. Do not hit the hooks with a
hammer as this may break the welds holding
them.
Slide the hearth fender up to the front of the casting.
Note: It is important that the hearth in front of
heater be flush with the bottom of the heater;
otherwise the hearth fender will not rest at the
proper height.
7. With the 550 Arch front, the hearth fender hooks
into place on the inner cast arch.
8. Install the barrier screen by snapping the barrier
screen’s top part to the inner arch. Then slide the
screen up slightly under the hood, snap the bottom of
the barrier to the inner arch and slide the screen back
down so it rests on the cast fender’s upper edge.

7
Cleaning
To clean the barrier screen and the matte black cast
iron surfaces use a soft brush. To clean the polished
cast iron surfaces use mild soap and water.
If the barrier becomes damaged, the barrier shall
be replaced with the manufacturer’s barrier for this
appliance.
To clean the fireplace glass window, refer to the
owner’s manual supplied with the appliance.
DO NOT clean the glass with ammonia.
Removing the front unit
1. Remove the barrier screen by pushing it up and
pulling out the bottom then the top.
2. Pull away the hearth fender at the bottom.
3. Unhook the inner cast arch as shown.
Always securely replace the window, the front
and the barrier screen before lighting.
WARNING
FOR YOUR SAFETY, ensure the barrier
FOR YOUR SAFETY, ensure the barrier
screen is reinstalled on the fireplace
screen is reinstalled on the fireplace
after maintenance.
after maintenance.
WARNING
DO NOT TOUCH THE BARRIER SCREEN,
DO NOT TOUCH THE BARRIER SCREEN,
THE CAST FRONT OR THE GLASS WHILE
THE CAST FRONT OR THE GLASS WHILE
THEY ARE HOT!
THEY ARE HOT!
Let the fireplace cool first
Let the fireplace cool first
before cleaning it.
before cleaning it.

8
ceiling
See
mantel
table A
36”min.
to combust.
mat’l
BMin. 39-1/2”
Center line
Edge of
protruding
arch
4-3/4”
Clearances to combustible materials in front of opening
540WDK Kit components
ARCH FRONT INSTALLATION WITH 922 (539AFB, 539AFP, 549AFB, 549AFP)
All Arch fronts mounted to 922 fireboxes require a 540
WDK wire guard and mounting hardware.
Note: The bottom of the firebox must be installed flush
with the finished hearth height or the cast front will not
install properly. The cast front must rest on the hearth
or floor as the firebox and brackets will not support it on
their own.
ZC applications. For ZC applications, the 922
requires a 975ZCK—Zero Clearance Kit. Refer to the
instructions booklet supplied with the 975ZCK.
Mantel Depth “A” 1” 2” 3” 4” 5” 6” 7” 8”
Clearance from base of heater “B” 40” 42-1/2”

9
Rest wire guard
on fendre and clip
top under canopy
Fasten outer
arch to brackets
using 2 screws
per side
Inner arch hangs
within outer arch
on 2 hooks
Hearth fender
rests on hearth
Installation
1. Install the mounting brackets and burner tray cover
to the firebox as per instructions supplied with the
922 engine.
2. Install the black canopy shield to cover the
openings in the cast iron canopy.
a) Lay inner arch face down on the floor. Insert one
corner of the shield into the corner behind the
arch’s cast frame as shown.
b) Bend the canopy shield to a slight radius while
inserting the other corner behind the arch’s cast
frame as shown (it may be necessary to loosen
or remove one or two of the canopy bolts).
c) With both corners behind the arch’s cast frame,
snap the shield forward to follow the curve of the
cast iron canopy. The top of the shield should
fit under the projecting ledge in the frame as
shown.
3. Fasten the top filler piece to the back of the outer
cast arch.
4. Mount outer cast arch to brackets on firebox as
shown below.
5. Hang the inner arch on the outer arch and install
wire guard as shown below.

10
# Description 539 Series 549 Series 550 Series
Black Polished Black Polished
1 Hearth Fender 4000241AH 4000241 4000241AH 4000241 4001104
2 Inner Cast Arch 4000240AH 4000240 4000240AH 4000240 4001094
3 Hearth Baffle 4000347 4000347 4000347 4000347 4001100AH
4 Outer Cast Arch 4000225AH 4000225 4000414AH 4000414 4001093
5 Side Mounting Brackets (2) 4001097AH 4001097 4001097AH 4001097 4001097AH
6 Spacers 4000976 4000976 4000976 4000976 4000976
7 Air Deflector 4000205 4000205 4000205 4000205 4001101AH
8 Top Baffle 4001098AH 4001098 4001098AH 4001098 4001098AH
9 Stand Off Spacer RH 4000209AH 4000209 n/a n/a 4000209AH
10 Stand Off Spacer LH 4000210AH 4000210 n/a n/a 4000210AH
11 Insulation Blanket (2) 4000206 4000206 n/a n/a 4000206
12 Barrier Screen 4003290 4003290 4003290 4003290 4003290
Hardware Kit 4001208 4001208 4001208 4001208 4001208
REPAIRS PARTS LIST (539AFB, 539AFP, 549AFB, 549AFP, 550CAP)

11
# Description Part
1 Wire Guard 4000485
2 Tray Cover 4000486
3 Canopy Shield 4000312
4 Adaptor Mounting Brackets (2) 4000352
5 Top Filler Plate 4000487
REPAIRS PARTS LIST (540WDK)
Designed and Manufactured by / for
Miles Industries Ltd.
190 – 2255 Dollarton Highway, North Vancouver, B.C., CANADA V7H 3B1
Tel. [phone] Fax [phone]
www.valorfireplaces.com
Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.