Vancare Vander-Lift 450 User manual

VANDERLIFT MAINTENANCE MANUAL
Models: 450, 450 w/scale, 600, 600 w/scale, 1000

VANDER-LIFT
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
Vander-Lift 450 diagram, part numbers and descriptions Page 3-4
Vander-Lift 450 w/scale diagram, part numbers and descriptions Page 5-6
Vander-Lift 600 diagram, part numbers and descriptions Page 7-8
Vander-Lift 600 w/scale diagram, part numbers and descriptions Page 9-10
Vander-Lift 1000 diagram, part numbers and descriptions Page 11-12
ASSEMBLING LIFT
Tools needed to assemble your lift Page 13
Assembly Procedure Page 13-14
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams Page 15-22
MONTHLY VANDER-LIFT SLING INSPECTION SHEET Page 24
MONTHLY VANDER-LIFT INSPECTION SHEET Page 26
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check Page 28
Quarterly Maintenance Page 28-29
1
JANUARY 2018
2

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
3

REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1235 MFG-6-000350 INDEX ARM (ZINC) 1
2222MFG-6-573300 SHIFT BAR (33 3/4") 1
3423MFG-6-000055 HOSP PLUG W/AC CORD 1
42
5225MFG-9-633820 7/8" END CAP-RUBBER 3
2
6427MFG-6-008025 PENDANT SWITCH-CON/B 1
7328MFG-4-100030 V-L TOWER (WHITE) 1
81MFG-4-200030 V-L TOWER (BLUE) 1
1*28MFG-9-322039 VC CORD ASSEM (TAN) 1
*81*28MFG-9-336450 E-STOP WIRE HARNESS 1
*82*28MFG-9-370650 POWER CORD (MOTOR) 1
*82*28MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*82*28MFG-9-542400 1/2" GROMMET 5
*81
*82
311
*75
322
*81
331
*82
341
*81
MFG-9-250155 1/2-20X 1 1/2 HH
MFG-9-624110 BRONZE BUSHING 3/4"
MFG-9-370690 EMERGENCY STOP SWTCH
MFG-4-100070 LIFT ARM (WHITE)
MFG-4-200070 LIFT ARM (BLUE) 1
*81
*82
35MFG-9-265005 1/2 -20 JAM NUT 2
*81
36MFG-4-910130 COMP/HANGER BAR(GRAY) 1
*81
37MFG-4-910120 HANGER ROD COMPLETE 2
*81
38 MFG-4-520151 ACTUATOR, V-L 24V 1
*81
*38 MFG-4-930145 CRANK - EMERGENCY DN 1
*81
*38 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
*81
*38 SEW-4-900171 V-L BOOT (BLK) 1
9 2
39 MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
102
40MFG-9-263118 5/16-18 HEX NUT 1
112
41MFG-9-645500 HOSE 4 ACT. BUSHING 1
122
42MFG-6-000522 PLASTIC LIDS 2
132
*MFG-9-261024 #10-24 LOCK NUT 2
142
*MFG-9-672020 PLASTIC MOUNT-MICRO 1
152
*SEW-6-001048 SLING/BELT BAG 1
166
*
43
MFG-9-225020
MFG-9-621000 1" LOCKING PLUG 2
3/4 PLASTIC CAPS
4
172
182
*NOT PICTURED
19 1
20
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900100 V-L LEG PROTECTORS GREY
MFG-4-100010 V-L LEG (WHITE)
MFG-4-200010 V-L LEG (BLUE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-4-100020 V-L BASE (WHITE)
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-290650 #6 INTERNAL LOCK/WSH
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-9-320650 CORD RESTRAINT
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-542400 1/2" GROMET
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING (POLY)
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
MFG-9-583600 TIE ROD END
MFG-9-266311 LOC NUT 5/8-11
MFG-9-592300 WASHER 5/8" BLK FIBE 1
MFG-4-401200 IMS HANGING SCALE 1
OPTIONAL
For your nearest Distributor, call 1-800-694-4525
VANDERLIFT 450
29 MFG-9-250155 1/2-20 X 1-1/2 HH GR 5 ZINC 1
30 MFG-9-250250 1/2-20 X 2 1/2 N.F. HEX HD/CS 1
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
4

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
5

REF # PART # DESCRIPTION QTY
REF # PART # DESCRIPTION QTY
12
*21AMFG-9-265010 1/2-13 HEX NUT -ZN 2
24
21AMFG-9-250047 1/2-13 X 4 SH CS -SS 1
34
22MFG-6-573290 SHIFT BAR-2 (29") 1
4
223MFG-6-000055 HOSP PLUG W/AC CORD 1
5
2
2
25MFG-9-6338207/8" END CAP-RUBBER 1
64
26 MFG-9-621000 1" LOCKING PLUG 2
7
3
27MFG-6-008025 PENDANT SWITCH-CON/B 1
*8
2
28MFG-4-200037 V-L/SCALE TOWER-BLUE 1
*7
5MFG-4-100037 V-L/SCALE TOWER-WHITE 1
81
*28
MFG-9-320650 CORD RESTRAINT 1
1*28MFG-9-322039 VC CORD ASSEM (TAN) 1
*8
1
*28
MFG-9-336450 E-STOP WIRE HARNESS 1
*8
2
*28
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*8
2
*28
MFG-9-542400 1/2" GROMET 1
*8
2
*8
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900100 V-L LEG PROTECTORS GREY
MFG-4-200010 V-L LEG (BLUE)
MFG-4-100010 V-L LEG (WHITE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-290650 #6 INTERNAL LOCK/WSH
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-200021 V-L BASE/SCALE BLUE
MFG-4-100021 V-L BASE/SCALE WHITE
MFG-6-008000 24V CONTROL BOARD
MFG-9-261024 #10-24 LOCK NUT
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
2
30
MFG-9-265005 1/2-20 NYLON JAM NUT 2
31
MFG-9-250250 1/2-20 X 2 1/2 HH 1
*8
1
32
MFG-9-624110 BRONZE BUSHING 3/4" 2
*8
2
33
MFG-9-370690 EMERGENCY STOP SWTCH 1
*8
1
34
MFG-4-200070 LIFT ARM (BLUE) 1
*8
1MFG-4-100070 LIFT ARM (WHITE) 1
*8
2
35MFG-9-265005
1/2-20X 1 1/2 HH 1
*8
1 2
*8
1
36
MFG-4-910130
COMP/HANGER BAR(GREY)
*8
1
37
MFG-4-910120 HANGER ROD COMPLETE 2
*8
1
38
MFG-4-520151 ACTUATOR, V-L 24V 1
*8
1
*38
MFG-4-930145 CRANK - EMERGENCY DN 1
9
2
*38
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
102*38 MFG-9-672020 PLASTIC MOUNT-MICRO 1
11
3
39
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12
2
40
MFG-9-263118 5/16-18 HEX NUT 1
13
2
41
MFG-9-645500 HOSE 4 ACT. BUSHING 1
14
2
42
MFG-6-000522 PLASTIC LIDS 2
15
2
43
MFG-4-200047 V-L/S CELL MOUNT-BL 1
16
6MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
172*28 MFG-4-200057 V-L/S CELL HSING-BLU 1
18
2MFG-4-100057 V-L/S CELL HSING-WHITE 1
19
1
*44
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
19A
1
45
MFG-6-771017 MAST/SCALE LOAD CELL 1
20
2*MFG-6-771007 MAST/SCALE METER(SS) 1
20A
1
*38
SEW-4-900171 V-L BOOT (BLK) 1
21
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
MFG-9-583600 TIE ROD END
MFG-5-704000 1" GREEN SPRING/DANLY
MFG-6-542211 .078 THRUST BEARING
MFG-6-542212 .060 RACE
MFG-6-542470 INDEX ARM-2
MFG-6-542575 INDEX GUIDE BOLT
1
*
SEW-6-001048 SLING/BELT BAG 1
*
* NOT PICUTRED
MFG-9-225020 3/4 PLASTIC CAPS 4
VANDERLIFT 450 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
6

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
7

REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1221MFG-9-592300 WASHER 5/8" BLK FIBE 1
2222MFG-6-573300 SHIFT BAR (33 3/4")1
3423MFG-6-000055 HOSP PLUG W/AC CORD 1
41
4A
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900603 600 LEG PROT (RIGHT) GREY
MFG-4-900604 600 LEG PROT (LEFT) GREY 125MFG-9-6338207/8" END CAP-RUBBER 1
5MFG-4-100602 600 LEG (RIGHT) WHT 126MFG-9-621000 1" LOCKING PLUG 2
MFG-4-200602 600 LEG (RIGHT) BLUE 127MFG-6-008025 PENDANT SWITCH-CON/B 1
5A MFG-4-100601 600 LEG (LEFT) WHITE 128MFG-4-100030 V-L TOWER (WHITE) 1
1MFG-4-200030 V-L TOWER (BLUE) 1
64*28MFG-9-322039 VC CORD ASSEM (TAN) 1
73*28MFG-9-336450 E-STOP WIRE HARNESS 1
*75*28MFG-9-370650 POWER CORD (MOTOR) 1
81*28MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
1*28MFG-9-542400 1/2" GROMMET 1
*8129 MFG-9-672010 PLASTIC PLUG 2.5X1.5 1
*8230MFG-9-265005 1/2-20 NYLON JAM NUT 2
*8231MFG-9-250250 1/2-20X2 1/2 HH 1
*8232MFG-9-624110 BRONZE BUSHING 3/4" 2
*8133MFG-9-370690 EMERGENCY STOP SWTCH 1
*8134MFG-4-100070 LIFT ARM (WHITE) 1
*82MFG-4-200070 LIFT ARM (BLUE) 1
*8135MFG-9-250155 1/2-20X1 1/2 HH 1
*8136MFG-9-295012 WASHER- 1/2 X 1 O.D. 2
*8237MFG-4-910130 COMP/HANGER BAR(GREY) 1
*8138MFG-4-910120 HANGER ROD COMPLETE 2
*8139 MFG-4-520151 ACTUATOR, V-L 24V 1
*81*39 MFG-4-930145 CRANK - EMERGENCY DN 1
*81*39 MFG-9-290650 #6 INTERNAL LOCK/WSH 2
*81*39 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
9 2*39 MFG-9-672020 PLASTIC MOUNT-MICRO 1
102*39 SEW-4-900171 V-L BOOT (BLK) 1
11240MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12241MFG-9-645500 HOSE 4 ACT. BUSHING 1
13242MFG-9-263118 5/16-18 HEX NUT 1
14243MFG-6-000522 PLASTIC LIDS 2
152 * MFG-9-261024 #10-24 LOCK NUT 2
166 * SEW-6-001048 SLING/BELT BAG 1
172*MFG-9-225020 3/4 PLASTIC CAPS 4
182
19 1 * NOT PICTURED
20
MFG-4-200601 600 LEG (LEFT) BLUE
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-100020 V-L BASE (WHITE)
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-320650 CORD RESTRAINT
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-4-900605 600 TIE ROD-CHROMED
MFG-9-583600 TIE ROD END
MFG-6-000350 INDEX ARM (ZINC)
MFG-9-266311 LOC NUT 5/8-11 1
MFG-4-401200 IMS HANGING SCALE 1
OPTIONAL
VANDERLIFT 600
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
8

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
9

REF # PART # DESCRIPTION QTY
REF # PART # DESCRIPTION
QTY
12
20MFG-9-250047 1/2-13 X 4 SH CS -SS
1
24
20AMFG-9-265010 1/2-13 HEX NUT -ZN
2
34
21MFG-6-573290 SHIFT BAR-2 (29")
1
4
122MFG-6-000055 HOSP PLUG W/AC CORD
1
4A1
51
24MFG-9-633820 7/8" END CAP-RUBBER 1
2
1
25MFG-9-621000 1" LOCKING PLUG
2
5A
1
26MFG-6-008025 PENDANT SWITCH-CON/B
1
1
27MFG-4-200037 V-L/SCALE TOWER-BLUE
1
64
MFG-4-100037 V-L/SCALE TOWER-WHITE
1
73
*27MFG-9-320650 CORD RESTRAINT
1
*75*27MFG-9-322039 VC CORD ASSEM (TAN) 1
81
*27MFG-9-336450 E-STOP WIRE HARNESS
1
1*27MFG-9-370650 POWER CORD (MOTOR)
1
*8
1
*27MFG-9-398956 WIRE 5&6 MICRO SWTCH
1
*8
2
*27 MFG-4-200057 V-L/S CELL HOUSING-BLU 1
*27 MFG-4-100057 V-L/S CELL HOUSING-WHITE 1
*8
2
29
MFG-9-265005 1/2-20 NYLON JAM NUT
2
*8
2
30
MFG-9-250250 1/2-20-2 1/2 HH
1
*8
2
31
MFG-9-624110 BRONZE BUSHING 3/4"
2
*8
2
32
MFG-9-370690 EMERGENCY STOP SWTCH
1
*8
1
33
MFG-4-200070 LIFT ARM (BLUE)
1
*8
2
MFG-4-100070 LIFT ARM (WHITE)
1
*8
1
34MFG-9-250155 1/2 X 20 1 1/2" HH
1
*8
1
*8
2
35
MFG-4-910130
COMP/HANGER BAR(GREY)
1
*8
1
36
MFG-4-910120 HANGER ROD COMPLETE 2
*8
1
37
MFG-4-520151 ACTUATOR, V-L 24V 1
*8
1
*37
MFG-4-930145 CRANK - EMERGENCY DN 1
*8
1
*37
MFG-9-290650 #6 INTERNAL LOCK/WSH 2
*81*37 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
*8
1
*37
MFG-9-672020 PLASTIC MOUNT-MICRO 1
9
2
38
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
10
2
39
MFG-9-263118 5/16-18 HEX NUT 1
11
3
40
MFG-9-645500 HOSE 4 ACT. BUSHING 1
12
2
41
MFG-6-000522 PLASTIC LIDS 2
13
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900603 600 LEG PROT (RIGHT) GREY
MFG-4-900604 600 LEG PROT (LEFT) GREY
MFG-4-200602 600 LEG-RIGHT (BLUE)
MFG-4-100602 600 LEG-RIGHT (WHITE)
MFG-4-200601 600 LEG-LEFT (BLUE)
MFG-4-100601 600 LEG-LEFT (WHITE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-200021 V-L BASE/SCALE BLUE
MFG-4-100021 V-L BASE/SCALE WHITE
MFG-6-008000 24V CONTROL BOARD
MFG-9-261024 #10-24 LOCK NUT
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271052 #10-24-1/2 BH SH-SS
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-542400 1/2" GROMET
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING (POLY)
2
42
MFG-6-771017 MAST/SCALE LOAD CELL 1
14MFG-6-583650 CUT TIE ROD ENDS
2
15MFG-9-263824 3/8-24 N.F. NUT-ZN
6
*44
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
16MFG-4-900605 600 TIE ROD-CHROMED
2
45
MFG-4-200047 V-L/S CELL MOUNT-BL 1
17MFG-9-583600 TIE ROD END
2MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
18 MFG-5-704000 1" GREEN SPRING/DANLY
1
*
MFG-6-771007 MAST/SCALE METER(SS) 1
18A MFG-6-542211 .078 THRUST BEARING
1
*37
SEW-4-900171 V-L BOOT (BLK) 1
19
MFG-6-542212 .060 RACE 2*SEW-6-001048 SLING/BELT BAG 1
19A
MFG-6-542470 INDEX ARM-2 1 * MFG-9-225020 3/4 PLASTIC CAPS 4
20
MFG-6-542575 INDEX GUIDE BOLT 1
*NOT PICTURED
VANDERLIFT 600 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
10