Vancare Vander-Lift 450 User manual

VANDERLIFT MAINTENANCE MANUAL
Models: 450, 450 w/scale, 600, 600 w/scale, 1000

VANDER-LIFT
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
Vander-Lift 450 diagram, part numbers and descriptions Page 3-4
Vander-Lift 450 w/scale diagram, part numbers and descriptions Page 5-6
Vander-Lift 600 diagram, part numbers and descriptions Page 7-8
Vander-Lift 600 w/scale diagram, part numbers and descriptions Page 9-10
Vander-Lift 1000 diagram, part numbers and descriptions Page 11-12
ASSEMBLING LIFT
Tools needed to assemble your lift Page 13
Assembly Procedure Page 13-14
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams Page 15-22
MONTHLY VANDER-LIFT SLING INSPECTION SHEET Page 24
MONTHLY VANDER-LIFT INSPECTION SHEET Page 26
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check Page 28
Quarterly Maintenance Page 28-29
1
JANUARY 2018
2

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
3

REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1235 MFG-6-000350 INDEX ARM (ZINC) 1
2222MFG-6-573300 SHIFT BAR (33 3/4") 1
3423MFG-6-000055 HOSP PLUG W/AC CORD 1
42
5225MFG-9-633820 7/8" END CAP-RUBBER 3
2
6427MFG-6-008025 PENDANT SWITCH-CON/B 1
7328MFG-4-100030 V-L TOWER (WHITE) 1
81MFG-4-200030 V-L TOWER (BLUE) 1
1*28MFG-9-322039 VC CORD ASSEM (TAN) 1
*81*28MFG-9-336450 E-STOP WIRE HARNESS 1
*82*28MFG-9-370650 POWER CORD (MOTOR) 1
*82*28MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*82*28MFG-9-542400 1/2" GROMMET 5
*81
*82
311
*75
322
*81
331
*82
341
*81
MFG-9-250155 1/2-20X 1 1/2 HH
MFG-9-624110 BRONZE BUSHING 3/4"
MFG-9-370690 EMERGENCY STOP SWTCH
MFG-4-100070 LIFT ARM (WHITE)
MFG-4-200070 LIFT ARM (BLUE) 1
*81
*82
35MFG-9-265005 1/2 -20 JAM NUT 2
*81
36MFG-4-910130 COMP/HANGER BAR(GRAY) 1
*81
37MFG-4-910120 HANGER ROD COMPLETE 2
*81
38 MFG-4-520151 ACTUATOR, V-L 24V 1
*81
*38 MFG-4-930145 CRANK - EMERGENCY DN 1
*81
*38 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
*81
*38 SEW-4-900171 V-L BOOT (BLK) 1
9 2
39 MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
102
40MFG-9-263118 5/16-18 HEX NUT 1
112
41MFG-9-645500 HOSE 4 ACT. BUSHING 1
122
42MFG-6-000522 PLASTIC LIDS 2
132
*MFG-9-261024 #10-24 LOCK NUT 2
142
*MFG-9-672020 PLASTIC MOUNT-MICRO 1
152
*SEW-6-001048 SLING/BELT BAG 1
166
*
43
MFG-9-225020
MFG-9-621000 1" LOCKING PLUG 2
3/4 PLASTIC CAPS
4
172
182
*NOT PICTURED
19 1
20
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900100 V-L LEG PROTECTORS GREY
MFG-4-100010 V-L LEG (WHITE)
MFG-4-200010 V-L LEG (BLUE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-4-100020 V-L BASE (WHITE)
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-290650 #6 INTERNAL LOCK/WSH
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-9-320650 CORD RESTRAINT
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-542400 1/2" GROMET
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING (POLY)
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
MFG-9-583600 TIE ROD END
MFG-9-266311 LOC NUT 5/8-11
MFG-9-592300 WASHER 5/8" BLK FIBE 1
MFG-4-401200 IMS HANGING SCALE 1
OPTIONAL
For your nearest Distributor, call 1-800-694-4525
VANDERLIFT 450
29 MFG-9-250155 1/2-20 X 1-1/2 HH GR 5 ZINC 1
30 MFG-9-250250 1/2-20 X 2 1/2 N.F. HEX HD/CS 1
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
4

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
5

REF # PART # DESCRIPTION QTY
REF # PART # DESCRIPTION QTY
12
*21AMFG-9-265010 1/2-13 HEX NUT -ZN 2
24
21AMFG-9-250047 1/2-13 X 4 SH CS -SS 1
34
22MFG-6-573290 SHIFT BAR-2 (29") 1
4
223MFG-6-000055 HOSP PLUG W/AC CORD 1
5
2
2
25MFG-9-6338207/8" END CAP-RUBBER 1
64
26 MFG-9-621000 1" LOCKING PLUG 2
7
3
27MFG-6-008025 PENDANT SWITCH-CON/B 1
*8
2
28MFG-4-200037 V-L/SCALE TOWER-BLUE 1
*7
5MFG-4-100037 V-L/SCALE TOWER-WHITE 1
81
*28
MFG-9-320650 CORD RESTRAINT 1
1*28MFG-9-322039 VC CORD ASSEM (TAN) 1
*8
1
*28
MFG-9-336450 E-STOP WIRE HARNESS 1
*8
2
*28
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*8
2
*28
MFG-9-542400 1/2" GROMET 1
*8
2
*8
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900100 V-L LEG PROTECTORS GREY
MFG-4-200010 V-L LEG (BLUE)
MFG-4-100010 V-L LEG (WHITE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-290650 #6 INTERNAL LOCK/WSH
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-200021 V-L BASE/SCALE BLUE
MFG-4-100021 V-L BASE/SCALE WHITE
MFG-6-008000 24V CONTROL BOARD
MFG-9-261024 #10-24 LOCK NUT
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
2
30
MFG-9-265005 1/2-20 NYLON JAM NUT 2
31
MFG-9-250250 1/2-20 X 2 1/2 HH 1
*8
1
32
MFG-9-624110 BRONZE BUSHING 3/4" 2
*8
2
33
MFG-9-370690 EMERGENCY STOP SWTCH 1
*8
1
34
MFG-4-200070 LIFT ARM (BLUE) 1
*8
1MFG-4-100070 LIFT ARM (WHITE) 1
*8
2
35MFG-9-265005
1/2-20X 1 1/2 HH 1
*8
1 2
*8
1
36
MFG-4-910130
COMP/HANGER BAR(GREY)
*8
1
37
MFG-4-910120 HANGER ROD COMPLETE 2
*8
1
38
MFG-4-520151 ACTUATOR, V-L 24V 1
*8
1
*38
MFG-4-930145 CRANK - EMERGENCY DN 1
9
2
*38
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
102*38 MFG-9-672020 PLASTIC MOUNT-MICRO 1
11
3
39
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12
2
40
MFG-9-263118 5/16-18 HEX NUT 1
13
2
41
MFG-9-645500 HOSE 4 ACT. BUSHING 1
14
2
42
MFG-6-000522 PLASTIC LIDS 2
15
2
43
MFG-4-200047 V-L/S CELL MOUNT-BL 1
16
6MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
172*28 MFG-4-200057 V-L/S CELL HSING-BLU 1
18
2MFG-4-100057 V-L/S CELL HSING-WHITE 1
19
1
*44
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
19A
1
45
MFG-6-771017 MAST/SCALE LOAD CELL 1
20
2*MFG-6-771007 MAST/SCALE METER(SS) 1
20A
1
*38
SEW-4-900171 V-L BOOT (BLK) 1
21
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
MFG-9-583600 TIE ROD END
MFG-5-704000 1" GREEN SPRING/DANLY
MFG-6-542211 .078 THRUST BEARING
MFG-6-542212 .060 RACE
MFG-6-542470 INDEX ARM-2
MFG-6-542575 INDEX GUIDE BOLT
1
*
SEW-6-001048 SLING/BELT BAG 1
*
* NOT PICUTRED
MFG-9-225020 3/4 PLASTIC CAPS 4
VANDERLIFT 450 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
6

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
7

REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1221MFG-9-592300 WASHER 5/8" BLK FIBE 1
2222MFG-6-573300 SHIFT BAR (33 3/4")1
3423MFG-6-000055 HOSP PLUG W/AC CORD 1
41
4A
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900603 600 LEG PROT (RIGHT) GREY
MFG-4-900604 600 LEG PROT (LEFT) GREY 125MFG-9-6338207/8" END CAP-RUBBER 1
5MFG-4-100602 600 LEG (RIGHT) WHT 126MFG-9-621000 1" LOCKING PLUG 2
MFG-4-200602 600 LEG (RIGHT) BLUE 127MFG-6-008025 PENDANT SWITCH-CON/B 1
5A MFG-4-100601 600 LEG (LEFT) WHITE 128MFG-4-100030 V-L TOWER (WHITE) 1
1MFG-4-200030 V-L TOWER (BLUE) 1
64*28MFG-9-322039 VC CORD ASSEM (TAN) 1
73*28MFG-9-336450 E-STOP WIRE HARNESS 1
*75*28MFG-9-370650 POWER CORD (MOTOR) 1
81*28MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
1*28MFG-9-542400 1/2" GROMMET 1
*8129 MFG-9-672010 PLASTIC PLUG 2.5X1.5 1
*8230MFG-9-265005 1/2-20 NYLON JAM NUT 2
*8231MFG-9-250250 1/2-20X2 1/2 HH 1
*8232MFG-9-624110 BRONZE BUSHING 3/4" 2
*8133MFG-9-370690 EMERGENCY STOP SWTCH 1
*8134MFG-4-100070 LIFT ARM (WHITE) 1
*82MFG-4-200070 LIFT ARM (BLUE) 1
*8135MFG-9-250155 1/2-20X1 1/2 HH 1
*8136MFG-9-295012 WASHER- 1/2 X 1 O.D. 2
*8237MFG-4-910130 COMP/HANGER BAR(GREY) 1
*8138MFG-4-910120 HANGER ROD COMPLETE 2
*8139 MFG-4-520151 ACTUATOR, V-L 24V 1
*81*39 MFG-4-930145 CRANK - EMERGENCY DN 1
*81*39 MFG-9-290650 #6 INTERNAL LOCK/WSH 2
*81*39 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
9 2*39 MFG-9-672020 PLASTIC MOUNT-MICRO 1
102*39 SEW-4-900171 V-L BOOT (BLK) 1
11240MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12241MFG-9-645500 HOSE 4 ACT. BUSHING 1
13242MFG-9-263118 5/16-18 HEX NUT 1
14243MFG-6-000522 PLASTIC LIDS 2
152 * MFG-9-261024 #10-24 LOCK NUT 2
166 * SEW-6-001048 SLING/BELT BAG 1
172*MFG-9-225020 3/4 PLASTIC CAPS 4
182
19 1 * NOT PICTURED
20
MFG-4-200601 600 LEG (LEFT) BLUE
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-100020 V-L BASE (WHITE)
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-320650 CORD RESTRAINT
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-4-900605 600 TIE ROD-CHROMED
MFG-9-583600 TIE ROD END
MFG-6-000350 INDEX ARM (ZINC)
MFG-9-266311 LOC NUT 5/8-11 1
MFG-4-401200 IMS HANGING SCALE 1
OPTIONAL
VANDERLIFT 600
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
8

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
9

REF # PART # DESCRIPTION QTY
REF # PART # DESCRIPTION
QTY
12
20MFG-9-250047 1/2-13 X 4 SH CS -SS
1
24
20AMFG-9-265010 1/2-13 HEX NUT -ZN
2
34
21MFG-6-573290 SHIFT BAR-2 (29")
1
4
122MFG-6-000055 HOSP PLUG W/AC CORD
1
4A1
51
24MFG-9-633820 7/8" END CAP-RUBBER 1
2
1
25MFG-9-621000 1" LOCKING PLUG
2
5A
1
26MFG-6-008025 PENDANT SWITCH-CON/B
1
1
27MFG-4-200037 V-L/SCALE TOWER-BLUE
1
64
MFG-4-100037 V-L/SCALE TOWER-WHITE
1
73
*27MFG-9-320650 CORD RESTRAINT
1
*75*27MFG-9-322039 VC CORD ASSEM (TAN) 1
81
*27MFG-9-336450 E-STOP WIRE HARNESS
1
1*27MFG-9-370650 POWER CORD (MOTOR)
1
*8
1
*27MFG-9-398956 WIRE 5&6 MICRO SWTCH
1
*8
2
*27 MFG-4-200057 V-L/S CELL HOUSING-BLU 1
*27 MFG-4-100057 V-L/S CELL HOUSING-WHITE 1
*8
2
29
MFG-9-265005 1/2-20 NYLON JAM NUT
2
*8
2
30
MFG-9-250250 1/2-20-2 1/2 HH
1
*8
2
31
MFG-9-624110 BRONZE BUSHING 3/4"
2
*8
2
32
MFG-9-370690 EMERGENCY STOP SWTCH
1
*8
1
33
MFG-4-200070 LIFT ARM (BLUE)
1
*8
2
MFG-4-100070 LIFT ARM (WHITE)
1
*8
1
34MFG-9-250155 1/2 X 20 1 1/2" HH
1
*8
1
*8
2
35
MFG-4-910130
COMP/HANGER BAR(GREY)
1
*8
1
36
MFG-4-910120 HANGER ROD COMPLETE 2
*8
1
37
MFG-4-520151 ACTUATOR, V-L 24V 1
*8
1
*37
MFG-4-930145 CRANK - EMERGENCY DN 1
*8
1
*37
MFG-9-290650 #6 INTERNAL LOCK/WSH 2
*81*37 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
*8
1
*37
MFG-9-672020 PLASTIC MOUNT-MICRO 1
9
2
38
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
10
2
39
MFG-9-263118 5/16-18 HEX NUT 1
11
3
40
MFG-9-645500 HOSE 4 ACT. BUSHING 1
12
2
41
MFG-6-000522 PLASTIC LIDS 2
13
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900603 600 LEG PROT (RIGHT) GREY
MFG-4-900604 600 LEG PROT (LEFT) GREY
MFG-4-200602 600 LEG-RIGHT (BLUE)
MFG-4-100602 600 LEG-RIGHT (WHITE)
MFG-4-200601 600 LEG-LEFT (BLUE)
MFG-4-100601 600 LEG-LEFT (WHITE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-200021 V-L BASE/SCALE BLUE
MFG-4-100021 V-L BASE/SCALE WHITE
MFG-6-008000 24V CONTROL BOARD
MFG-9-261024 #10-24 LOCK NUT
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271052 #10-24-1/2 BH SH-SS
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-542400 1/2" GROMET
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING (POLY)
2
42
MFG-6-771017 MAST/SCALE LOAD CELL 1
14MFG-6-583650 CUT TIE ROD ENDS
2
15MFG-9-263824 3/8-24 N.F. NUT-ZN
6
*44
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
16MFG-4-900605 600 TIE ROD-CHROMED
2
45
MFG-4-200047 V-L/S CELL MOUNT-BL 1
17MFG-9-583600 TIE ROD END
2MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
18 MFG-5-704000 1" GREEN SPRING/DANLY
1
*
MFG-6-771007 MAST/SCALE METER(SS) 1
18A MFG-6-542211 .078 THRUST BEARING
1
*37
SEW-4-900171 V-L BOOT (BLK) 1
19
MFG-6-542212 .060 RACE 2*SEW-6-001048 SLING/BELT BAG 1
19A
MFG-6-542470 INDEX ARM-2 1 * MFG-9-225020 3/4 PLASTIC CAPS 4
20
MFG-6-542575 INDEX GUIDE BOLT 1
*NOT PICTURED
VANDERLIFT 600 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
10

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
11

REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION19 QTY
1219 MFG-9-592300 WASHER 5/8" BLK FIBE 1
2420MFG-9-266311 LOC NUT 5/8-11 1
3421MFG-6-573300 SHIFT BAR (33 3/4") 1
4122MFG-6-000055 HOSP PLUG W/AC CORD 1
4A1
5124MFG-9-633820 7/8" END CAP-RUBBER 3
125MFG-9-621000 1" LOCKING PLUG 2
5A126MFG-6-008025 PENDANT SWITCH-CON/B 1
127MFG-4-101030 1000 TOWER (WHT) 1
64MFG-4-201030 1000 TOWER (BLUE) 1
73*27MFG-9-322039 VC CORD ASSEM (TAN) 1
*75*27MFG-9-336450 E-STOP WIRE HARNESS 1
81*27MFG-9-370650 POWER CORD (MOTOR) 1
1*27
*27 MFG-9-542400 1/2" GROMMET 1
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*81
*8229 MFG-9-265005 1/2-20 NYLON JAM NUT 2
*8230MFG-9-250250 1/2-20-2 1/2 HH 1
*8231MFG-9-624110 BRONZE BUSHING 3/4" 2
*8132MFG-9-370690 EMERGENCY STOP SWTCH 1
*8133MFG-4-101070 1000 ARM (WHT) 1
*82MFG-4-201070 1000 ARM (BLUE) 1
*8134MFG-9-250155 1/2-20X1 1/2 HH 1
*81
*8235MFG-4-910110 1000# HANGER BAR/COM 1
*8
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900603 600 LEG PROT (RIGHT) GREY
MFG-4-900604 600 LEG PROT (LEFT) GREY
MFG-4-101002 1000 LEG-RH (WHT)
NFG-4-201002 1000 LEG-RH (BLUE)
MFG-4-101001 1000 LEG-LH (WHT)
MFG-4-201001 1000 LEG-LH (BLUE)
MFG-9-225750 1/4-20 X 3/4 FH PH
MFG-9-238122 3/8-16 X 1 1/4 HH-G5
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-101020 1000 BASE (WHT)
MFG-4-201020 1000 BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
MFG-9-270463 4-40X5/8 SH CAP (SS)
MFG-9-270625 6-32X1/4 BH SH (SS)
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-320650 CORD RESTRAINT
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL) 1*35MFG-9-261024 #10-24 LOCK NUT 2
36MFG-4-910100 1000# HANGER ROD-COM 2
*8137 MFG-4-551000 1000# ACTUATOR ASSY 1
*81*37 MFG-4-930145 CRANK - EMERGENCY DN 1
*81*37 MFG-9-290650 #6 INTERNAL LOCK/WSH 2
*81*37 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
9 2*37 MFG-9-672020 PLASTIC MOUNT-MICRO 1
102*37 SEW-4-900171 V-L BOOT (BLK) 1
11238 MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12239 MFG-9-263118 5/16-18 HEX NUT 1
13240MFG-9-645500 HOSE 4 ACT. BUSHING 1
14241MFG-6-000522 PLASTIC LIDS 2
*156 * SEW-6-001048 SLING/BELT BAG 1
162*MFG-9-225020 3/4 PLASTIC CAPS 4
172
18
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250058 1/2 X 5 1/2 HH G8
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-4-900605 600 TIE ROD-CHROMED
MFG-9-583600 TIE ROD END
MFG-6-000350 INDEX ARM (ZINC) 1 * NOT PICTURED
MFG-4-901145 1000 HANGING SCALE 1
OPTIONAL
VANDERLIFT 1000
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
12

TOOLS NEEDED TO ASSEMBLE YOUR LIFT
¾ “Wrenches (2) Standard Screw Driver
9/16” Wrench 3/8” Wrench
½” Wrench
Phillips head screw driver
Apply 1-2 drops of Loctite to all nuts and bolts
ASSEMBLY PROCEDURE
FOLLOW STEPS ONE THROUGH TEN
Numbers coincide with pictorial on following page
Step 1) Remove mast with pendant switch, arm assembly, hanger bar with pads, hanger rods and small
cardboard box containing batteries, 10 x 24 nut and bolt, 2 1/2" mast bolt and bottom actuator
bolt, (3) 3/8” bolts, and (3) 3/8” lock washers.
Step 2) Remove the base assembly from box.
Step 3) Using Phillips screwdriver, remove plastic lids from base assembly.
Step 4) Place mast over base assembly. Connect all wire connectors numbered 1 through 6 and gently
guide wires into base being carful not to pinch any wires when the mast is put on the base.
The number 4 tan wire plugs directly into the control board inside base at phone jacks.
Step 5) Align the three (3) holes in the mast with the three (3) holes in the base. Apply 1-2 drops of
Loctite to the three (3) 3/8” bolts and three (3) 3/8” lock washers; do not tighten them
completely at this time.
Step 6) Place shift bar through shift bar guide on the right end of the mast over the index arm on the
base assembly. (Loosen the three (3) 3/8” bolts on mast if needed.) When shift bar is in place
then tighten the three (3) 3/8” bolts in mast firmly.
Step 7) Place the two batteries inside the base and hook together the battery wire connection. Place
the two black lids back on base and tighten down.
Step 8) Hang hospital grade plug with coil cord on mast before assembling tie rods to index arm. Left
tie rod goes to the bottom hole of the index arm and right tie rod goes to the top hole of the
index arm. Place 3/8” lock washers and 3/8” nut to each tire rod and tighten firmly.
Step 9) Place actuator cover on actuator then align upper arm into mast bracket using ½ x 2 ½ HH bolt.
At this time apply 1-2 drops of Loctite then tighten the ½-20 Jam nut. Align lower arm bracket
holes with top of the actuator, and install 2 3/4" plastic nut covers before
inserting ½ - 20 x 1 ½” HH bolt. At this time apply 1-2 drops of Loctite then tighten the ½”-20
Jam nut. Place ¾” plastic caps over nut and bolt on top of the actuator.
Step 10) Place hanger bar with pads on end of arms assembled and insert 10 x 24 bolt and tighten 3/8”
nut firmly. Place hanger rods on hanger assembly.
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
13

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
14

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
15

JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
16

BATTERY
CHARGER
TAN PHONE
CONNECTION
AUXILLARY
UP/DOWN
SWITCH
NOT USED
BRN
T1
NOT USED
WHT
UP DN BLU
T2 BLU
BLACK
BLACK W/ RED
WHITE
WHITE
WHITE
BLACK
BLACK
BLUE
BLACK
BLUE
BLUE
RED
BRN
BRN
BRN
GRN
WHT
24V
UP
DN
2
2
2
RLUPB
RLUPA RLDWNB
RLWNA
P11
P3
P7
P6
P1
P5 P10
P9
P8
24V
P2
P4
PEND
T1
T2
F2 F1
SPARE
DIAGRAM 1A 24 VOLT CONTROL BOARD
Part #6-008000
POSTIVE Probe to Brown Wire Side
NEGATIVE Probe to Blue Wire Side
110 VAC
INPUT
EMERGENCY STOP
SWITCH
EMERGENCY DOWN
MICRO SWITCH
BATTERY
EMERGENCY
STOP SWITCH
MOTOR
POWER CORD
For your nearest Distributor, call 1-800-694-4525
17
JANUARY 2018

BATTERY
CHARGER
TAN PHONE
CONNECTION
AUXILLARY
UP/DOWN
SWITCH
NOT USED
BRN
T1
NOT USED
WH
UP DN BLUE
T2 BLUE
BLACK
BLACK W/ RED
WHITE
WHITE
WHITE
BLACK
BLACK
BLUE
BLACK
BLUE
BLUE
RED
BRN
BRN
BRN
GRN
WHT
24V
UP
DN
2
2
2
RLUPB
RLUPA RLDWNB
RLWNA
P11
P3
P7
P6
P1
P5 P10
P9
P8
24V
P2
P4
PEND
T1
T2
F2 F1
SPARE
DIAGRAM 1B 24 VOLT CONTROL BOARD
Part #6-008000
Lower PC (Logic Board)
Part #9-378100
110 VAC
INPUT
EMERGENCY STOP
SWITCH
EMERGENCY DOWN
MICRO SWITCH
BATTERY
EMERGENCY
STOP SWITCH
MOTOR
POWER CORD
31
89
4
11
10
62 5
8 Remove/Replace
8 Remove/Replace
8 Remove/Replace
8 Remove/Replace
1. Remove black lids using Phillips screwdriver. 2. Unplug & remove batteries. 3. Using 5/8" wrench, remove auxiliary switch. 4. Remove tan wire connection #4 from phone
jack on control board.
5. Remove control board from base. 6. Remove top PC board (relay board).
To remove top PC board, while pressing
down on white pegs,lift top PC board teach corner.
7. Unplug wires from base at
connection numbers on through six.
8. Remove remaining four connections
noted on diagram.
9.Top PC board (relay board) should be
completely disconnected & removed
10. Remove wires from lower PC board (logic
board), #7 through #12 as per diagram.
11.With Phillips screwdriver remove 4 Phillips
screws located one at each corner and remove old lower PC board (logic board).
12. Screw down new lower PC board (logic
board), careful not to tighten to tight
13. Replace connections #7 through #12 being
very careful not to press hard when making connections.
14. Put the new top PC board (relay board) on
white pegs. Carefully align white pegs and six gold pegs.
*Note diagram 15. Replace all connections previously
disconnected.
16. Put control board back into lift base being
careful with wire connections.
17. Reinsert auxiliary switch into back of base.
Tighten with 5/8" wrench.
* Careful to align 6 gold pegs into socket on
lower PC board (logic Board)
For your nearest Distributor, call 1-800-694-4525
18

RED WIRE
BATTERY POST HERE
Diagram 1C (2) 12 VOLT BATTERIES
Part #9-321510
BATTERY POST HERE
BLACK WIRE
Negative (-)
Probe Here
Black
Black Red
Red
Negative (-)
Probe Here
Connect Jumper
Here
Connect Jumper
Here Positive (+)
Probe Here
Positive (+)
Probe Here
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
19

BATTERY
CHARGER
AUXILLARY
UP/DOWN
SWITCH
NOT USED
BRN
T1
NOT USED
WHT
UP DN Bue
Blue
T2
TAN PHONE
CONNECTION
BLACK
BLK W/ RED TAPE
WHITE
WHITE
WHITE
BLACK
BLACK
BLUE
BLACK
BLUE
BLUE
RED
BRN
BRN
BRN
GRN
WHT
24V
UP
DN
2
2
2
RLUPB
RLUPA RLDWNB
RLWNA
P11
P3
P7
P6
P1
P5 P10
P9
P8
24V
P2
P4
PEND
T1
T2
F2 F1
SPARE
Disconnect from coil cord here
DIAGRAM 2A 24 VOLT CONTROL BOARD
Part #6-008000
110 VAC
INPUT
EMERGENCY STOP
SWITCH
EMERGENCY DOWN
MICRO SWITCH
BATTERY
EMERGENCY
STOP SWITCH
MOTOR
POWER CORD
U S E E X T R E M E C A U T I O N ! ! !
J
For your nearest Distributor, call 1-800-694-4525
20