
Installation, Operating & Maintenance Instructions
Series 168, DN 400-500 (I.D. 16-20")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 240763EL
18.05.2009 13/17
5.2.2 Replacement of locking balls
(Numbers in brackets refer to the picture on page 15 and 16)
1. Vent the camber on each side of the valve to atmosphere
2. Move the gate of the valve to the open position by applying compressed air to the open port
3. Disconnect complete air supply to the valve
4. Disconnect electrical main supply to the valve
5. ATTENTION: Heavy bonnet cover (2/1)! In advance of the following steps make sure, that the bonnet cover
is securely supported to prevent any hazard due to the heavy weight of the bonnet cover. Use the
attachments points indicated in the drawing on page 15 to mount eye bolts for lifting.
6. Remove the four bonnet screws (61/1)
7. Remove the bonnet cover (2/1)
8. Place bonnet cover (2/1) on a clean and flat surface and securely support the cover (2) to prevent any
hazards.
9. Unscrew the four position indicator screws (42/1/33)
10. Remove position indicator (42)
11. Unscrew the four centering ring screws (42/7)
12. Remove centering ring (42/4)
13. Unscrew the two tappet screws (42/6)
14. Remove tappet (42/5)
15. ATTENTION: Heavy gate mechanism (21)! In advance of the following steps make sure, that the gate
mechanism is securely supported to prevent any hazard due to the heavy weight of the gate mechanism.
Use the attachments points indicated in the drawing on page15 to mount eye bolts for lifting.
16. Unscrew the gate mechanism fastening screw (61/10)
17. Remove gate mechanism (21)
18. Place gate mechanism (21) with the gate downwards on a clean and flat surface and securely support the
gate mechanism (21) to prevent any hazards
19. Gradually unscrew the four nuts in crosswise direction (21/27) of the gate mechanism (21)
20. Remove the four bushings (21/13)
21. Remove the four springs (21/15)
22. Remove the four bushings (21/12)
23. Place counter plate (21/2) with the counter place o-ring (21/32) downwards on a clean surface.
24. Place gate mechanism frame (21/3) which includes the ball guidance (21/4) and qty 14 balls (21/30) on a
clean flat surface
25. Remove balls (21/30) from the ball guidance (21/4) and the gate (21/1)
26. Clean ball tracks of gate (21/1) and counter gate (21/2)
27. VAT recommends to replace gate (21/1) or counter gate (21/2) if wear at the ball track is visible
28. Clean the qty 28 ball bushings (21/5)
29. VAT recommends to replace ball guidance (21/4) if wear at the ball bushings (21/5) is detectable
30. Place qty 14 lubricated locking balls (21/30) into ball tracks of the gate (21/1)
31. Place the gate mechanism frame (21/3) which includes the ball guidance (21/4) on the gate (21/1) so that
the guide pins (21/9) and the guide holes of the frame (21/3) match.
32. Place qty 14 lubricated locking balls (21/30) into the ball bushings (21/5) of the guidance piece (21/4)
33. Install counter gate (21/2) with the four bushings (21/12), the four springs (21/15) and the four bushings
(21/13)
34. Fasten the four nuts (21/27) of the gate mechanism in crosswise direction (Torque 18 Nm / 13.3 lbf.ft)
35. Clean gate seal (21/32) and counter gate seal (21/32) with alcohol or replace the seals if necessary
36. Clean seat and counter seat surface of the valve housing (1/1) with alcohol
37. Clean bonnet seal (2/2) with alcohol or replace bonnet seal if necessary
38. Clean bonnet seal surface at the valve housing (1/1) with alcohol
39. ATTENTION: Heavy gate mechanism (21)! In advance of the following steps make sure, that the gate
mechanism is securely supported to prevent any hazard due to the heavy weight of the gate mechanism.
Use the attachments points indicated in the drawing on page15 to mount eye bolts for lifting.