ABB ACS850 series User manual

ACS850
Quick Installation Guide
ACS850-04 Drive Modules (55…200 kW, 60…200 hp)
English. . . . . . . . . . . . . . . . . . . . . 3
Dansk . . . . . . . . . . . . . . . . . . . . . 9
Deutsch . . . . . . . . . . . . . . . . . . . 15
Español . . . . . . . . . . . . . . . . . . . 21
Suomi . . . . . . . . . . . . . . . . . . . . 27
Français. . . . . . . . . . . . . . . . . . . 33
Italiano. . . . . . . . . . . . . . . . . . . . 39
Nederlands . . . . . . . . . . . . . . . . 45
Português (Brasil) . . . . . . . . . . . 51
Русский . . . . . . . . . . . . . . . . . . . 57
Svenska. . . . . . . . . . . . . . . . . . . 63
Türkçe . . . . . . . . . . . . . . . . . . . . 69
中文 . . . . . . . . . . . . . . . . . . . . . . 75
3AUA0000045488 Rev E
Effective: 2012-08-16
2012 ABB Oy. All rights reserved.

ACS850 drive manuals
*The delivery includes a multilingual quick installation guide.
**The delivery includes a multilingual quick start-up guide.
***Included in the delivery with appropriate option device.
DRIVE HARDWARE MANUALS *
ACS850-04 Drive Modules (0.37 to 45 kW) Hardware Manual –
3AUA0000045496 (English)
ACS850-04 Drive Modules (55 to 200 kW, 60 to 200 hp) Hardware Manual –
3AUA0000045487 (English)
ACS850-04 Drive Modules (200 to 500 kW, 250 to 600 hp) Hardware Manual –
3AUA0000026234 (English)
ACS850-04 Drive Modules (160 to 560 kW, 200 to 700 hp) Hardware Manual –
3AUA0000081249 (English)
DRIVE FIRMWARE MANUALS **
ACS850 Standard Control Program Firmware Manual –
3AUA0000045497 (English)
ACS850 Crane Control Program (+N5050 +N3050) Supplement –
3AUA0000081708 (English)
ACS850-04 drives with SynRM motors (option +N7502) Supplement –
3AUA0000123521 (English)
OPTION MANUALS ***
Manuals for I/O Extension Modules, Fieldbus Adapters etc.

Quick installation guide – ACS850-04
3
Quick installation guide –
ACS850-04
About this guide
This guide contains the very basic information
about the mechanical and electrical installation
of the ACS850-04 drive module (55 to 200 kW).
For complete documentation see ACS850-04
Drive Modules (55…200 kW, 60…200 hp)
Hardware Manual (code: 3AUA0000045487
[English]).
Safety instructions
WARNING! All electrical installation
and maintenance work on the drive
must be carried out by qualified
electricians only.
Never work on the drive, the braking chopper
circuit, the motor cable or the motor when input
power is applied to the drive. Always ensure by
measuring that no voltage is actually present.
A rotating permanent magnet motor can
generate a dangerous voltage. Lock the motor
shaft mechanically before connecting a
permanent magnet motor to the drive, and
before doing any work on a drive system
connected to a permanent magnet motor.
Mechanical installation
WARNING! If the drive is to be
connected to an IT power system
(i.e. ungrounded, or high-resistance-
grounded [over 30 ohms] power
system), the internal EMC filtering of
the drive must be disconnected. This should be
done before the drive is mechanically installed.
Refer to the Hardware Manual for detailed
instructions.
Fasten the drive module onto the wall with four
screws.
Installing the power cables
Connection diagram
Notes:
– Do not use a non-shielded or asymmetrically-
constructed motor cable. It is recommended to
use a shielded cable also as an supply (input)
cable.
– If shielded supply (input) cable is used, and
the conductivity of the shield is less than 50%
of the conductivity of a phase conductor, use a
cable with a ground conductor (1) or a separate
PE cable (2).
– For motor cabling, use a separate ground
cable (3) if the conductivity of the cable shield
is less than 50% of the conductivity of a phase
conductor and the cable has no symmetrical
ground conductors.
If there is a symmetrically-constructed ground
conductor in the motor cable in addition to the
conductive shield, connect it to the ground
connectors at both the drive and motor ends.
INPUT OUTPUT
U1 V1 W1
3
~
Motor
U1
1)
UDC+
R+
UDC
-
R -
L1 L2 L3
(PE) (PE)PE
2)
3)
PE
Optional
brakingresistor
(360°
grounding
required)
ACS850-04
V1 W1 U2 V2 W2
PE

Quick installation guide – ACS850-04
4
Connection procedure
Cabling examples are presented below.
Tightening torques are presented on page 5
and at appropriate points in the text.
• Remove the plastic shroud covering the main
terminals. Lift up with a screw driver from the
corner.
• Connect the twisted shields of the power
cables and separate grounding conductors to
the grounding terminals of the drive module.
• Connect the phase conductors of the supply
cable to the U1, V1 and W1 terminals, and
the phase conductors of the motor cable to
the U2, V2 and W2 terminals. The
recommended stripping length is 16 mm
(0.63”) for frame size E0 and 28 mm (1.1”)
for frame size E.
• Secure the cables mechanically outside the
drive module.
• Cut holes for the installed cables into the
clear plastic shroud to accommodate the
power cables. Press the shroud onto the
terminals.
• Connect the other ends of the power cables.
To ensure safety, pay special attention to
connection of the grounding conductors.
Cabling examples
U2 V2 W2 PE
UDC
-
R+
UDC+
R-
V1
U1 W1
PE
Input power cable Motor cable
Frame size E0: Screw terminal installation
Frame size E: Cable lug installation (16 to 70 mm2
[AWG6 to AWG2/0] cables)
U1 V1 W1 U2 V2 W2
R-
UDC+
R+ UDC-
PE
8 N·m (5.9 lbf·ft)
Insulate the ends of the
cable lugs with tape or
shrink tube
30…44 N·m
(22…32 lbf·ft)
Input power cable Motor cable

Quick installation guide – ACS850-04
5
Wire sizes accepted by power
terminals
Tightening torques
PE
8 N·m (5.9 lbf·ft)
Frame size E: Screw terminal installation (95 to
240 mm2[AWG3/0 to 500MCM] cables)
Input power cable Motor cable
U1 V1 W1 U2 V2 W2R-
UDC+
R+ UDC-
Drive type ACS850-04… Wire size
-103A-5, -144A-5 6 … 70 mm2
-166A-5…-290A-5 95 … 240 mm2
Drive type
ACS850-04…
Power terminals PE
N·m (lbf·ft) N·m (lbf·ft)
-103A-5, -144A-5 15 (11) 15 (11)
-166A-5…-290A-5
Cable lug installation
30…44 (22…32) 8 (5.9)
Allen screw
20…40 (15…30)
Screw terminal installation
30…44 (22…32)
8 (5.9)
a
b
a. Connect the cable to the terminal. Tighten the
Allen screw to 20…40 N·m (15…30 lbf·ft).
b. Connect the terminal to the drive. Tighten to
30…44 N·m (22…32 lbf·ft).
WARNING! If the wire size is less than
95 mm2(3/0 AWG), a crimp lug must
be used. A cable of wire size less than
95 mm2(3/0 AWG) connected to this
terminal will loosen and may damage
the drive.

Quick installation guide – ACS850-04
6
Installing the control cables
Default I/O connection diagram
XPOW
External power input
24 V DC, 1.6 A
+24VI 1
GND 2
XRO1, XRO2, XRO3
Relay output RO1 [Ready]
250 V AC / 30 V DC
2 A
NO 1
COM 2
NC 3
Relay output RO2 [Modulating]
250 V AC / 30 V DC
2 A
NO 4
COM 5
NC 6
Relay output RO3 [Fault(-1)]
250 V AC / 30 V DC
2 A
NO 7
COM 8
NC 9
XD24
+24 V DC* +24VD 1
Digital input ground DIGND 2
+24 V DC* +24VD 3
Digital input/output ground DIOGND 4
Ground selection jumper AI1
XDI
Digital input DI1 [Stop/Start] DI1 1
Digital input DI2 DI2 2
Digital input DI3 [Reset] DI3 3
Digital input DI4 DI4 4
Digital input DI5 DI5 5
Digital input DI6 or thermistor input DI6 6
Start interlock (0 = Stop) DIIL A
XDIO
Digital input/output DIO1 [Output: Ready] DIO1 1
Digital input/output DIO2 [Output: Running] DIO2 2
XAI
Reference voltage (+) +VREF 1
Reference voltage (–) -VREF 2
Ground AGND 3
Analog input AI1 (Current or voltage, selectable by jumper AI1) [Speed
reference 1]
AI1+ 4
AI1- 5
Analog input AI2 (Current or voltage, selectable by jumper AI2) AI2+ 6
AI2- 7
AI1 current/voltage selection jumper AI1
AI2 current/voltage selection jumper AI2
XAO
Analog output AO1 [Current %] AO1+ 1
AO1- 2
Analog output AO2 [Speed %] AO2+ 3
AO2- 4
XD2D
Drive-to-drive link termination jumper T
Drive-to-drive link.
B1
A2
BGND 3
XSTO
Safe Torque Off. Both circuits must be closed for the drive to start.
OUT1 1
OUT2 2
IN1 3
IN2 4
Control panel connection
Memory unit connection
Notes:
[Default setting with ACS850 standard
control program (Factory macro).
*Total maximum current: 200 mA
The wiring shown is for demonstrative
purposes only.
For jumper settings, see text.
Wire sizes and tightening torques:
XPOW, XRO1, XRO2, XRO3, XD24:
0.5 … 2.5 mm2 (24…12 AWG). Torque:
0.5 N·m (5 lbf·in)
XDI, XDIO, XAI, XAO, XD2D, XSTO:
0.5 … 1.5 mm2(28…14 AWG). Torque:
0.3 N·m (3 lbf·in)
XPOW
(2-pole, 2.5 mm2)
Order of terminal headers and
jumpers
XRO1
(3-pole, 2.5 mm2)
XRO2
(3-pole, 2.5 mm2)
XRO3
(3-pole, 2.5 mm2)
XD24
(4-pole, 2.5 mm2)
XDI
(7-pole, 1.5 mm2)
DI/DIO grounding selection
XDIO
(2-pole, 1.5 mm2)
XAI
(7-pole, 1.5 mm2)
AI1, AI2
XAO
(4-pole, 1.5 mm2)
XD2D
(3-pole, 1.5 mm2)
XSTO (orange)
(4-pole, 1.5 mm2)
T

Quick installation guide – ACS850-04
7
Jumpers on the control unit: DI/DIO
grounding selector (located between XD24 and
XDI) – Determines whether the DIGND (ground
for digital inputs DI1…DI5) floats, or if it is
connected to DIOGND (ground for DI6, DIO1
and DIO2). If DIGND floats, the common of
digital inputs DI1…DI5 should be connected to
XD24:2. The common can be either GND or
Vcc as DI1…DI5 are of the NPN/PNP type.
AI1 – Determines whether Analog input AI1 is
used as a current or voltage input.
AI2 – Determines whether Analog input AI2 is
used as a current or voltage input.
T – Drive-to-drive link termination. Must be set
to the ON position when the drive is the last unit
on the link.
Continue with drive start-up according to the
instructions in the appropriate Quick Start-up
Guide.
Mounting the clamp plate
The clamp plate can be fastened at the top or
the bottom of the JCU Control Unit.
Routing the control cables
1
DIGND floats DIGND tied to DIOGND
XD24
2
4
2
3
1
XD24
2
4
2
3
AI1
AI2
1
7
AI1
AI2
1
7
Current Voltage
AI1
AI2
1
7
AI1
AI2
1
7
Current Voltage
T
Termination ON Termination OFF
T
0.7 N·m
(6.2 lbf·in)
Use shrink tubing or tape
to contain strands
Remove outer jacket of cable
at clamp to expose cable
shield. Tighten to 1.5 N·m
(13 lbf·in).

Quick installation guide – ACS850-04
8
Technical data
UL checklist
• The ACS850-04 is an IP20 (UL open type)
drive to be used in a heated, indoor
controlled environment. The drive must be
installed in clean air according to enclosure
classification. Cooling air must be clean, free
from corrosive materials and electrically
conductive dust. See the Hardware Manual
for detailed specifications.
• The maximum ambient air temperature is
40 °C (104 °F) at rated current. The current
is derated for 40 to 55 °C (104 to 131 °F).
• The drive is suitable for use in a circuit
capable of delivering not more than 100,000
rms symmetrical amperes, 500 V maximum.
• The cables located within the motor circuit
must be rated for at least 75 °C (167 °F) in
UL-compliant installations.
• The input cable must be protected with fuses
or circuit breakers. Suitable IEC (class gG)
and UL (class T) fuses are listed in the
Technical data section of the Hardware
Manual. For suitable circuit breakers, contact
your local ABB representative.
• For installation in the United States, branch
circuit protection must be provided in
accordance with the National Electrical Code
(NEC) and any applicable local codes. To
fulfill this requirement, use the UL classified
fuses.
• For installation in Canada, branch circuit
protection must be provided in accordance
with Canadian Electrical Code and any
applicable provincial codes. To fulfill this
requirement, use the UL classified fuses.
• The drive provides overload protection in
accordance with the National Electrical Code
(NEC). See the appropriate Firmware
Manual for overload protection settings.

Hurtig installationsvejledning – ACS850-04
9
Hurtig
installationsvejledning –
ACS850-04
Om denne vejledning
Denne vejledning indeholder grundlæggende
oplysninger om mekanisk og elektrisk
installation af ACS850-04-drevmodulet (55 til
200 kW). Du finder den komplette
dokumentation i ACS850-04 Drive Modules
(55…200 kW, 60…200 hp) Hardware Manual
(kode: 3AUA0000045487 [på engelsk]).
Sikkerhedsinstruktioner
ADVARSEL! Al elektrisk installation
og alt vedligeholdelsesarbejde på
drevet skal udføres af en autoriseret
installatør.
Arbejd aldrig på drevet, bremsechopper-
kredsen, motorkablet eller motoren, når
netspændingen er tilsluttet drevet. Sørg altid for
at sikre dette ved at måle, at der ikke er nogen
spænding til stede.
En roterende permamagnetmotor kan generere
en farlig spænding. Lås motorakslen mekanisk,
før du tilslutter en permamagnetmotor til drevet,
og før du udfører arbejde på et drevsystem, der
er tilsluttet en permamagnetmotor.
Mekanisk installation
ADVARSEL! Hvis drevet skal
tilsluttes til et IT-net (dvs. ikke jordet
net eller et jordet net med høj
modstand [over 30 ohms]), skal det
interne EMC-filter frakobles. Dette
bør gøres, før drevet installeres mekanisk.
Detaljerede instruktioner findes i
hardwaremanualen.
Fastgør drevmodulet til væggen med fire
skruer.
Tilslutning af effektkabler
Tilslutningsdiagram
Noter:
– Anvend ikke et ikke-skærmet eller
asymmetrisk motorkabel. Det anbefales også
at anvende et skærmet kabel som netkabel
(indgangs-).
– Hvis der bruges et skærmet netkabel
(indgangs-), og skærmens ledeevne er mindre
end 50 % af en faseleders ledeevne, skal der
bruges et kabel med en jordleder (1) eller en
separat PE-leder (2).
– Brug en separat PE-leder (3) til motorkabling,
hvis kabelskærmens ledeevne er mindre end
50 % af en faseleders ledeevne, og kablet ikke
har nogen symmetriske jordledere.
Hvis der udover skærmleder er en symmetrisk
jordleder i motorkablet, tilsluttes jordlederen
jordterminalen både i drev- og motorenden.
INPUT OUTPUT
U1 V1 W1
3~
Motor
U1
1)
UDC+
R+
UDC-
R-
L1 L2 L3
(PE) (PE)PE
2)
3)
PE
Bremse-
modstand
(ekstraudstyr)
(360° jording
påkrævet)
ACS850-04
V1 W1 U2 V2 W2
PE

Hurtig installationsvejledning – ACS850-04
10
Tilslutningsprocedure
Der er vist eksempler på tilslutning nedenfor.
Tilspændingsmomenter er vist på side 11 og på
relevante steder i teksten.
• Fjern plastikafdækningen fra
hovedterminalen. Løft op fra hjørnet med en
skruetrækker.
• Forbind effektkablernes snoede skærme og
separate jordledere til dremodulets
jordterminaler.
• Forbind forsyningskablets faseledere med
terminalerne U1, V1 og W1 samt
motorkablets faseledere med terminalerne
U2, V2 og W2. Den anbefalede afisolerede
længde er 16 mm (0,63”) for modulstørrelse
E0 og 28 mm (1,1”) for modulstørrelse E.
• Fastgør kablerne mekanisk udvendigt på
drevmodulet.
• Skær huller til de installerede kabler i den
klare plastikafdækning, der passer til
effektkablerne. Pres afskærmningen på
terminalerne.
• Forbind de andre ender af effektkablerne.
Vær af sikkerhedsmæssige årsager særlig
opmærksom på tilslutning af jordledere.
Eksempler på tilslutning
U2 V2 W2 PE
UDC-
R+
UDC+
R-
V1
U1 W1
PE
Indgangseffektkabel Motorkabel
Modulstørrelse E0: Installation af
skrueterminal
Modulstørrelse E: Kabelskoinstallation (16 til
70 mm2[AWG6 til AWG2/0] kabler)
U1 V1 W1 U2 V2 W2
R-
UDC+
R+ UDC-
PE
8 N·m (5,9 lbf·fod)
Isoler enden af kabelskoene
med isoleringstape eller
krympeflex
30…44 N·m
(22…32 lbf·fod)
Indgangseffektkabel Motorkabel