VAT 653 Series Assembly instructions

Installation, Operating &
Maintenance Instructions
1071762EA Edition 15.01.2021
Series 653
With separated Controller
Sample picture

Series
653
2/16 Edition 15.01.2021 1071762EA
Imprint
Manufacturer VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Website:
Phone:
Fax:
Email:
www.vatvalve.com
[phone]
[phone]
[e-mail]
Publisher VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Editor VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Print
VAT Vakuumventile AG, CH
-
9469 Haag,
Switzerland
Copyright
©
VAT Vakuumventile AG
2021
No part of these instructions may be reproduced in any way (photocopies,
microfilms or any other reproduction processes) nor may it be manipulated with
electronic systems, duplicated or distributed without written permission from VAT.
Offenders are liable to pay damages.
The original VATfirmware and updated state of the artversions of the VATfirmware
are intended for use with VAT products. The VAT firmware contains a limited, time
unlimited user license. The VAT firmware may not be used for purposes other than
those intended nor is it permitted to make copies of the VAT firmware. In particular,
it is strictly forbidden to give copies of the VAT firmware to other people.
The use of trade names, brand names, trademarks, etc. in these Instructions does
not entitle third parties to consider these names to be unprotected and to use them
freely. This is in accordance with the meaning of the laws and acts covering brand
names and trademarks
.

Series 653
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Contents
1 Description of product........................................................................4
1.1 Identification of product ...................................................................................................4
1.2 Use of product.................................................................................................................4
1.3 Used abbreviations..........................................................................................................4
1.4 Related documents..........................................................................................................4
1.5 Important information.......................................................................................................4
1.6 Technical data.................................................................................................................4
2 Safety ...................................................................................................5
2.1 Compulsory reading material...........................................................................................5
2.2 Danger levels ..................................................................................................................5
2.3 Personnel qualifications...................................................................................................6
3 Installation...........................................................................................6
3.1 Electrical connection........................................................................................................6
3.2 Installation into the system..............................................................................................7
4 Repairs.................................................................................................8
5 Dismounting and Storage...................................................................9
5.1 Dismounting ....................................................................................................................9
5.2 Storage..........................................................................................................................10
6 Packaging and Transport.................................................................11
6.1 Packaging......................................................................................................................11
6.2 Transport.......................................................................................................................12
7 Disposal.............................................................................................13
8 Spare parts ........................................................................................14
9 Appendix............................................................................................15

DESCRIPTION OF PRODUCT Series
653
4/16 Edition 15.01.2021 1071762EA
1 Description of product
1.1 Identification of product
Fabrication No.:
000 . .- . . . .- . . . ./ . . . .
A - . . . . . .


Fabrication number
Order number
1.2 Use of product
tbdb4
Use product for clean and dry vacuum applications only. Other applications are only allowed with the
written permission of VAT.
1.3 Used abbreviations
tbdb94
1.4 Related documents
• Product Data Sheet
• Dimensional Drawing
• IOMI Heating device (if valve with heater)
1.5 Important information
This symbol points to a very important statement that requires particular attention.
Example
:
Refer to chapter: «Technical data» for detailed information.
1.6 Technical data
Maximum cable length 4.5m

Series 653
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2 Safety
2.1 Compulsory reading material
Read this chapter prior to performing any work with or on the product. It contains important information
that is significant for your own personal safety. This chapter must have been read and understood by
all persons who perform any kind of work with or on the product during any stage of its serviceable
life.
NOTICE
Lack of knowledge
Failing to read this manual may result in property damage.
Firstly, read manual.
These Installation, Operating & Maintenance Instructions are an integral part of a
comprehensive documentation belonging to a complete technical system. They must
be stored together with the other documentation and accessible for anybody who is
authorized to work with the system at any time.
2.2 Danger levels
DANGER
High risk
Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
Medium risk
Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Low risk
Indicates a hazardous situation which, if not avoided, may result in minor or moderate
injury.
NOTICE
Command
Indicates a hazardous situation which, if not avoided, may result in property damage.

ERROR! REFERENCE SOU
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653
6/16 Edition 15.01.2021 1071762EA
2.3 Personnel qualifications
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or property damage.
Only qualified personnel are allowed to carry out the described work.
3 Installation
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or property damage.
Only qualified personnel are allowed to carry out the described work.
3.1 Electrical connection
NOTICE
Wrong connection
Wrong connection may result in damage of controller or power supply.
Connect all cables exactly as shown in the following descriptions and schematics.
NOTICE
Burned connector pins (spark)
Connector pins or electronic parts could damage, if plugged and unplugged under
power.
Do not plug or unplug connectors under power.

Series 653
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3.2 Installation into the system
Disconnect 24VDC power from the controller and wait for 60 seconds
Description
Required tool
1. Connect link cable (male
connector) to controller adapter
connector X1 and fasten it.
X1
Philips screw driver
size 1
2. Connect link cable (female
connector) to valve adapter
connector X2 and fasten it.
X2
Philips screw driver
size 1
3. Install the valve in accordance
with valve IOMI
Valve IOMI
If you need any further information, please contact one of our service centers. You can find the addresses on our
website: http://www.vat.ch

REPAIRS Series
653
8/16 Edition 15.01.2021 1071762EA
4 Repairs
Repairs may only be carried out by the VAT service staff. In exceptional cases, the customer is
allowed to carry out the repairs, but only with the prior consent of VAT.
Please contact one of our service centers. You will find the addresses on our website
www.vatvalve.com.

Series 653 DISMOUNTING AND STORAGE
1071762EA Edition 15.01.2021 9/
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5 Dismounting and Storage
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or property damage.
Only qualified personnel are allowed to carry out the described work.
5.1 Dismounting
NOTICE
Contamination
Gate and other parts of the valve must be protected from contamination.
Always wear clean room gloves when handling the valve.
NOTICE
Valve in open position
Valve body may become damaged if valve gate is in open position.
Move valve gate to the closed position before dismounting the valve.
1. Close the valve
2. For dismounting the valve please follow the instructions of chapter: «Installation», however in
reverse order.

DISMOUNTING AND STORAGE Series
653
10/16 Edition 15.01.2021 1071762EA
5.2 Storage
NOTICE
Wrong storage
Inappropriate temperatures and humidity may cause damage to the product.
Valve must be stored at:
– relative humidity between 10% and 70%
– temperature between +10 °C and +50 °C
– non-condensing environment
NOTICE
Inappropriate packaging
Product may get damaged if inappropriate packaging material is used.
Always use the original packaging material and handle product with care.
1. Clean / decontaminate valve.
2. Cover all valve openings with a protective foil.
3. Pack valve appropriately, by using the original packaging material.

Series 653 PACKAGING AND TRANSPORT
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6 Packaging and Transport
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or property damage.
Only qualified personnel are allowed to carry out the described work.
WARNING
Harmful substances
Risk of injury in case of contact with harmful substances.
Remove harmful substances (e. g. toxic, caustic or microbiological ones) from valve
before you return the valve to VAT.
NOTICE
Inappropriate packaging
Product may get damaged if inappropriate packaging material is used.
Always use the original packaging material and handle product with care.
• When returning products to VAT, please fill out the VAT form «Declaration of
Chemical Contamination of Vacuum Valves and Components» and send it to
VAT in advance. The form can be downloaded from our website
www.vatvalve.com (Section: Services – Aftersales).
• If products are radioactively contaminated, the VAT form «Contamination and
Radiation Report» must be filled out. Please contact VAT in advance.
• If products are sent to VAT in contaminated condition, VAT will carry out the
decontaminating procedure at the customer's expense.
6.1 Packaging
NOTICE
Valve in open position
Valve mechanism may get damaged if valve is in open position.
Make sure that the valve is closed.
1. Cover all valve openings with a protective foil.
2. Pack valve appropriately, by using the original packaging material.
VAT disclaims any liability for damages resulting from inappropriate packaging.

PACKAGING AND TRANSPORT Series
653
12/16 Edition 15.01.2021 1071762EA
6.2 Transport
NOTICE
Inappropriate packaging
Product may get damaged if inappropriate packaging material is used.
Always use the original packaging material and handle product with care.
VAT disclaims any liability for damages resulting from inappropriate packaging.

Series 653 DISPOSAL
1071762EA Edition 15.01.2021 13/
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7 Disposal
Observe the local regulations for disposal
WARNING
Harmful substances
Environmental pollution.
Discard products and parts according to the local regulations.
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or property damage.
Only qualified personnel are allowed to carry out the disposal.
CAUTION
Risk of damage
Indicates a hazardous situation which, if not avoided, may result in minor or moderate
injury. A large number of diverse materials are used in the product. Some of them
could cause human and machine damage in the case of improper handling.
•Observe local regulations in regard to waste disposal without fail.
•Commission an authorized waste disposal company for the professional
disposal of your waste.
NOTICE
Improper disposal
Some built-in materials can cause damage, if improperly handled.
- When disposing, take into account all the different materials used
• Hire an authorised waste disposal company to dispose of the waste in a
professional manner.
The following list should help you to dismantle your product without making serious errors
and to properly separate out the product scrap.
Material groups
Hazard level
non-ferrous metals high
stainless steel
low
aluminium low
plastics
medium
lubricants high
electronic scrap high
batteries
very high
cables and wires medium
motors
medium
seals and rubber parts high

SPARE PARTS Series
653
14/16 Edition 15.01.2021 1071762EA
8 Spare parts
NOTICE
Non-original spare parts
Non-original spare parts may cause damage to the product.
Use original spare parts from VAT only.
•
Please specify the fabrication number of the product when you place an order for
spare parts; see chapter: «Identification of product». This is to ensure that the
appropriate spare parts are supplied.
• VAT makes a difference between spare parts that may be replaced by the
customer and those that need to be replaced by the VAT service staff.
• The following table(s) contain spare parts that may be replaced by the customer.
If you need any other spare parts, please contact one of our service centers. You
will find the addresses on our website www.vatvalve.com.
Please specify the fabrication number of the valve (see yellow label on valve) when ordering spare parts. This is
to ensure that the appropriate spare parts are supplied.
Description
Part number
Valve adapter 1015317
Controller To many to list
Link cable 1.5m On request
Link cable 2m On request
Link cable 5
m
On request

Series 653 APPENDIX
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9 Appendix
No information entered on time.

Series
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