Velleman K8000 User manual

H8000IP-ED2
K8000
COMPUTER INTERFACE BOARD
-SIXTEEN INPUT / OUTPUTS WITH OPTO COUPLER
-EIGHT -6bit (64 steps) ANALOG OUTPUTS
-ONE -8bit (256 steps) ANALOG OUTPUT
-FOUR -8bit (256 steps) ANALOG INPUTS
-SIMPLE CONNECTION WITH PRINTER PORT
-PRINTER BY-PASS CONNECTOR ON BOARD
-FULL OPTO-ISOLATION WITH COMPUTER
modifications reserved

VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium
http://www.velleman.be

3
Color code table
IPESF SDK NDGB FNL C O D E
CODICE
COLORE CODIGO
DE
CORES
CODIGO DE COL-
ORES
VÄRI
KOODI FÄRG
SCHEMA FARVE-
KODE FARGE-
KODE FARB
KODE COLOUR
CODE CODIFI-
CATION DES COU- LEURS
KLEUR
KODE C
O D E
0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1 2Rosso Encar-
nado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3Aran-
ciato Laranja Naran-
jado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3
4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6 7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5

4
CONSTRUCTION
Construction
qJ
1. Jump wire
qR1... R16 : 100 (1-0-1-B)
qR17, R18 : 100 (1-0-1-B) (S)
qR19 : 47 (4-7-0-B) (S)
qR20 : 150 (1-5-1-B)
qR21… R36 : 220 (2-2-1-B)
qR37, R38 : 1K (1-0-2-B)
qR39 … R45 : 4K7 (4-7-2-B) (S)
qR46, R47 : 4K7 (4-7-2-B)
qR48 : 1k8 (1-8-2-B)
qR66 : 220 (2-2-1-B)
2. 1/4W Resistors
R...
qR49 : 10 (1-0-0-B-9) (S)
3. 1/2W Resistors
R...
qD1 ….. D16 : 1N4148!
qD17 … D20 : 1N4000.. 4007 (S)
4. Diodes (check the polarity)
CATHODE
D...
qZD1: 4,7V (4V7) (S)
5. Zener diode (check the polarity)
CATHODE
ZD...
Mount the components in the order indicated in the separate part list. The parts
marked with (!) require special attention in the assembly instructions.
IMPORTANT : Read the disk file READ.ME before commencing assembly. This
file will report any updated changes.
ATTENTION :If the card is to built as an expansion card (Slave) to one already
connected tot the computer (Master), the components marked with Sshould not
be mounted.

5
Construction
qIC1 ... IC16 : 6P
qIC17 ... IC20 : 16P
qIC21 : 14P (S)
qIC22 ... IC24 : 8P (S)
GAttention : Look carefully on the
direction of the notch of IC24
6. IC sockets
qI/O1 … 16; GND; +5V
11. PCB tab
qC1 … C9 : 100nF (104, µ1)
7. Capacitors
LD1 … LD16 : 5mm LED
qLD17 … LD19 : 5mmm LED (S)
10. LEDs
COLOR= 2...5
LD...
CATHODE
qRV1, RV2 : 10K
Rv1 = Vmax, max DAC output volt-
age : 0 ...10V
RV2 = Vref. max IN/OUT voltage :
0 ...5V
9. Resistor Trimmer
qSW1 : 2P DIP
8. Dip Switch

6
qR50 … R65 : 470 (4-7-1-B)
16. 1W Resistors
qC10 … C19 : 100µF!
qC20 … C21 : 470µF (S)
qC22 : 2200 µF!
17. Electrolytic capacitors.
Check the polarity !
Construction
qF1 : 250mA
13. Fuse
MALE
FEMALE
qJ32, J33 : 25P SUB D (!)
15. 25P sub D connector
J33
J32
!
NOTE K8000
qJ1 … J16 : 16 x 2P !
qJ17 … J29 : 13 x 2P !
qJ30 : 1 x 2P
qJ31 : 1 X 3P
12. Terminal blocks
qRY1 : OUC-5 (S)
14. Relay

7
qVR1 : UA7812!
qVR2 : UA7805!
18. Voltage regulator.
The back side corresponds to
the thick line.
VR...
Construction
qTRANSFO 1 : 1 X 15V (2X7,5V)
qTRANSFO 2 : 1 X 6V (S)
19. Transformers
qIC1 … IC16 : 4N33 !
qIC17, IC18 : PCF8574A !
qIC19 : TDA8444 !
qIC20 : PCF8591 !
qIC21 : 74LS125 (S)
qIC22 … IC24 : 6N136 (S)
20. IC’s
(watch the position of the notch)

8
If desired, a voltage divider or filter can be fitted tn each analogue input. The voltage
divider can be useful if a higher input voltage than normal is to be monitored. Nor-
mally only a maximum of 5V can be accepted by the input. The filter can be useful
for eliminating (mains) hum from the signal for example. Points A to D give
examples.
No attenuation and no filtering (input impedance= 100K). In place of RA a
jump wire needs to be fitted. RA is a resistor. Nothing should be fitted in
place of CA. Ri = 100K
RA : J
RB : 100K (1-04-B)
CA : /
50Hz mains filter (low-pass filter). By use of the formula, different values for RA
and CA can be calculated as a function of the desired frequency. If a high
value for CA is arrived at, then an electrolytic capacitor can be used, but check
the polarity.
Freq. = 50Hz / -3dB
CA = 1
RA : 10K 6,28 x f x RA
RB : /
CA : 330nF
21. Information
CA
RB
RA
IN
K8000
AD1 ... AD4
Information

9
An input attenuator of 10. This means that up to 50V may be connected to the
input, which is then reduced by a factor of 10. With the first values the input
impedance is 20kÙ. With the values in brackets the input impedance is 200kÙ.
With higher input voltages it is advisable to choose high values for the resis-
tors, otherwise resistors of a high power rating must be used for RA.
Att = 10
att = RB .
RA : 18K (180K) RA + RB
RB : 2K (20K)
CA : /
Conversion of current to voltage. In order to avoid interruptions, it is possible
for a variable current to be measured as the reference input value which is
used for current to voltage conversion. Here avariable current from 4 to 20 mA
is converted to a voltage of 0.8 to 4V.
4—20mA > 0,8—4V
RA : J
RB = 200 ohm
CA = /

10
Output numbering is important, especially if a number of cards are to be used to-
gether as these numbers will be used by the control programmes. Cut out the
desired numbers from the sticky labels provided.
Input/Outputs (I/O):
I/O1 to I/O16, or if used as slave
I/O17 to I/O32
I/O33 to I/O48 or I/O49 to I/O64.
Analogue outputs (DAC):
DAC1 to DAC8, or if used as slave
DAC9 to DAC16
DAC17 to DAC24 or DAC25 to DAC32.
Precision analogue output (DA):
DA1, or if used as slave
DA2, DA3 or DA4.
Analogue inputs (AD):
AD1 to AD4, or if used as slave
AD5 to AD8; AD9 to AD12 or AD13 to AD16.
22. Connection numbering
Connection numbering

11
TEST
Prior to testing the card by computer a number of "passive" tests can be done.
Connect the connectors, MAINS N and L to the supply voltage.
Normally no LEDs should light up.
Measure the voltage on testpin +5V to see if the 5V supply voltage is present.
Connect the test points 1 to 16, one by one, with the earth (GND) testpin.
Normally the LED from the respective channel should light up.
CONNECTION
The computer can be connected to the card via a standard cable.
If no printer is to be connected in, a cable can be made up, such as shown in figure
1.0 (the length of the cable has been tested to 10m).
NB: if the printer feed through connector is used and problems subsequently occur
with printing, then shorter cables must be used.
If the card has been built as a slave unit, then it must be connected via the three
pole connector J31 and through to the GNR, SCL and SDA connections.
See the users manual for further connection configurations and tests.
23. Test and Connection
Test and connection

12
24. Diagram
Diagram

13
25. PCB Layout
PCB Layout

14

15

16
VELLEMAN COMPONENTS NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
Info ?: http://www.velleman.be
Modifications and typographical errors reserved
© Velleman Components
H8000IP -2001 -ED2