Velleman K8096 User manual

With the K8096 1-channel stepper motor card you can drive

1 stepper motor via USB, and monitor and assign actions if

needed to 5 dry contacts

(for example an emergency stop signal, current

limit detection).

Optional stepping motor: MOTS3

ILLUSTRATED ASSEMBLY MANUAL H8096IP’1

ILLU

LLU

LU

LLU

STRA

STRASTRA

STRA

A

STRA

STR

T

TED

ED

TED

ASS

AS

S

ASS

ASSE

ASS

ASSE

SE

E

MBLY

MBL

BLY

LY

MB

BLY

LY

M

MAN

AN

UAL

AL

UAL

U

HH809

H809

809

6IP’

IP’

6IP’

6

6IP

6I

1

K8096

1- Channel USB

stepper motor card

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Forum

Participate our Velleman Projects Forum

Subscribing our newsletter?, visit www.vellemanprojects.eu

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- 3 -

Features

capable of driving 1 stepper motor•

suited for bipolar motors•

current of the motor can be adjusted (trimmer)•

over current protection sensing•

onboard switch mode supply•

USB connection: control the motor using your computer•

DLL ﬁle supplied to write your own software•

Includes board to wire connections•

For software, visit www.vellemanprojects.eu

Speciﬁcations

power output: 750mA continuous, ( 1A peak)•

wide range AC - power input: 5 ... 30V•

5 dry-contact inputs•

1 logic open collector output•

power supply: 10 ... 30VAC•

dimensions: 117 x 65.5 x 25mm / 4.6 x 2.58 x 0.98”•

With the K8096 1-channel stepper motor card you can drive 1 stepper motor via USB, and monitor and

assign actions if needed to 5 dry contacts (for example an emergency stop signal, current limit detection).

There is 1 open collector output that can be switched via USB. Write your own application (.DLL in-

cluded). Suitable for all positioning applications (for example plotters, printers, valves, automation, etc.).

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Supply voltage (V) - led voltage (V)

required current (A) = series resistance (ohms)

Required resistor power handling=

voltage over resistor x current passed trough resistor

9V - 1.7V

0.005A = 1460 ohm

9V - (3 x1.7V)

0.005A = 780 ohm

(9V - 1.7V) x 0.005A = 0.036W

closest value :

use a 1k5 resistor

use an

820 ohm resistor

a standard 1/4W resistor

will do the job

Supply voltage (V) - (number of leds x led voltage (V))

How to Calculate the series resistor:

Example: operate a red led (1.7V) on a 9Vdc source.

Required led current for full brightness: 5mA (this can be found in the datasheet of the led)

LEDs in series:

Example: 3 x red led (1.7V) on 9V battery

Required led current for full brightness: 5mA

(this can be found in the datasheet of the led)

s

eries resistor

:

Leds feature a speciﬁc voltage

drop, depending on type and

colour. Check the datasheet for

exact voltage drop and rated

current !

Never connect leds in parallel

Leds and how to use them

An open collector output can be compared to a switch which switches to

ground when operated

Example: How to switch an LED by means of an open collector output

open collector outputs

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assembly

hints 1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

A good quality soldering iron (25-40W) with a small tip.•

Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and•

will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

Thin raisin-core solder. Do not use any ﬂux or grease.•

A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot•

ﬂy towards the eyes.

Needle nose pliers, for bending leads, or to hold components in place.•

Small blade and Phillips screwdrivers. A basic range is ﬁne.•

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

Make sure the skill level matches your experience, to avoid disappointments.•

Follow the instructions carefully. Read and understand the entire step before you perform each operation.•

Perform the assembly in the correct order as stated in this manual•

Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.•

Values on the circuit diagram are subject to changes, the values in this assembly guide are correct*•

Use the check-boxes to mark your progress.•

Please read the included information on safety and customer service•

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaﬂet.

1.3 Soldering Hints :

Mount the component against the PCB surface and carefully solder the leads1.

Make sure the solder joints are cone-shaped and shiny2.

Trim excess leads as close as possible to the solder joint3.

0.000

- 5 -

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- 6 -

DO NOT BLINDLY FOLLOW THE ORDER OF THE

COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR

VALUE ON THE PARTS LIST!

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- 7 -

Construction

R1 : 10Ω(1 - 0 - 0 - B)

R2 : 10KΩ(1 - 0 - 3 - B)

R3 : 10KΩ(1 - 0 - 3 - B)

R4 : 56KΩ(5 - 6 - 3 - B)

R5 : 56KΩ(5 - 6 - 3 - B)

R6 : 1Ω(1 - 0 - B - B - 9)*

R7 : 1Ω(1 - 0 - B - B - 9)*

R8 : 1Ω(1 - 0 - B - B - 9)*

R9 : 1Ω(1 - 0 - B - B - 9)*

R10 : 10KΩ(1 - 0 - 3 - B)

R11 : 10KΩ(1 - 0 - 3 - B)

R12 : 10KΩ(1 - 0 - 3 - B)

R13 : 10KΩ(1 - 0 - 3 - B)

R14 : 10KΩ(1 - 0 - 3 - B)

R15 : 1K2 (1 - 2 - 0 - 1 - 1)

R16 : 3K9 (3 - 9 - 0 - 1 - 1)

R17 : 1K (1 - 0 - 2 - B)

R18 : 1K (1 - 0 - 2 - B)

Resistors

Ceramic Capacitors

C8 : 470nF (474)

C9 : 22pF (22)

C10 : 22pF (22)

C14 : 820pF (82)

C15 : 820pF (82)

C16 : 820pF (82)

C17 : 820pF (82)

Vertical diodes

8

7

1

IC socket

5

!

Watch the popsition of the notch!

SK2

R...

!

D...

CATHODE

D4 ... D7 : 1N4007

Watch the polarity!

Trimmer

6

RV...

RV1 : 10K

USB connector

9

Adjust trimmer for

apropriate output

current.

Schottky diode

4

Watch the

polarity!

D...

CATHODE

D3 : SB130

* metalﬁlm resistor !

Ceramic Capacitors

2

C6 : 100nF (104)

C7 : 100nF (104)

C12 : 100nF (104)

C13 : 100nF (104)

Diodes

CATHODE

D1,D2 : 1N4007

3

Watch the

polarity!

D...

IC1: 20pIC2: 24pIC3: 16p

C...

c

...

c

...

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- 8 -

Construction

X1 : 12MHz

X. . .

.

C...

Board to wire

10

Watch the polarity!

C2 : 100μF

C3 : 330μF

C4 : 100μF

C5 : 4,7μF

C11 : 100μF

SK4 : 4p(MOTOR)

SK5 : 2p(IN)

SK6 : 2p(IN)

SK7 : 2p(IN)

SK8 : 2p(IN)

SK9 : 2p(IN)

SK10 : 3p(OUT)

Terminal Block

Quartz crystal

13

14

SK1 : 2p(AC power 10 -30V)

Electrolytic capacitors

12

IC

17

Watch the position

of the notch!

IC1 : VK8096

(programmed PIC18F14K50-I/P)

IC2 : L6219

IC3 : ULN2003

!

VR1:LM2575TADJ

Switch regulator

15

VR1:LM25

7



L...

L1, L2 : 330μH

Inductor

11

C...

Watch the polarity!

C1 : 1000μF

Electrolytic capacitors

16

Rubber foots

18

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- 9 -

Software installation

19. SOFTWARE INSTALLATION

After assembly of the circuit, it is now

time to install the software.

For software, visit www.vellemanprojects.eu

Step 1: Download the software on our

website or via the QR-code.

Step 2: open the ﬁle en select the software. Step 3: Select “next” to begin the installation

procedure.

Step 4: Select the destination on your PC Step 5: Select the type of installation, we

recommend the full installation

Step 6: Select “next” or browse to select a

different folder.

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- 10 -

Software installtion

Step 7: Select “install” for installing the

software.

Step 8: Select the additional tasks you would

like, then click “next”.

Step 9 : Click “ﬁnish” to exit setup.

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- 11 -

Driver installation

20. DRIVER INSTALLATION

Connect the USB connector of the K8096 to your PC using an USB cable.

With the ﬁrst connection, you should install the USB driver of the Stepper Motor Card onto the PC ﬁrst.

Step 1: Select “speciﬁc location”

Step 2: Choose the desired location on your

hard drive (the default location is C:\Program Files\Velleman\

stepper motor cards\…).

Step 3: Click “Continue Anyway”

Step 4: Click “ Finish”

Installation is succesful

The screens can change

depending the used

Windows™ software version.

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- 12 -

Connection diagram

0

...

30V

AC

ex. alert switch ex. limit switch

INPUT

1 open-collector

output

-

+

OUT

21. CONNECTION DIAGRAM

-+

OUT

+-

external power supply

Min. 5V

Max 30V

ex. optional stepping motor: MOTS3

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- 13 -

Motor demo

22. MOTOR DEMO

Start the program by clicking the icon on your desktop.

* The ﬁrst channel is only active if K8096 is selected.

Demo: This button switches the demo mode on or

off. The indicator shows the current setting.When the

DEMO modus is active, the inputs serve as motor

controls.

Input 1: Turn motor right

Input 2: Turn motor left

Input 3: Torque

Input 4:

End contact right, when end contact is tripped the motor

will turn left for a periode. Reset the card by activating

input 1 en 2 simultaneous.

Input 5:

End contact left, when end contact is tripped the motor

will turn right for a periode. Reset the card by activating

input 1 & 2 simulatane

ous.

Card Type: Select the type of motor card that you want to control*

Port: Fill in the COM port number to which the card is connected.

You can ﬁnd this as follows:

START



CONTROL PANEL



DEVICE MANAGER



PORTS

.

Disconnect: When closing the program or removing the card, always use Disconnect to

guarantee a correct shutdown.

Connect: You can connect to the card when “Card type” and “Port” are ﬁlled in.

Steps: Fill in the number of steps the motor needs to execute..

Speed: This indicated the time between each step. A larger number results in a slower

running motor. A lower number results in a faster running motor. Min: 1. Max: 255. If the

number is too low, it is possible that the motor stops running, depending on the motor’s

properties.

Stop: Cancel a command.

Torque: By pressing this button, you can lock the rotor. Commands are still possible, but if

the motor is not running, the rotor is locked so it cannot rotate by applying an external force.

The indicator shows when the rotor is locked or when the motor is running (because the motor

then cannot be inﬂuenced by external forces).

Inputs: The inputs show the status of each input, activated or not.

Output: This button switches the output on or off. The indicator shows the current setting.

Left: Let the motor turn to the left according to the selected number of steps. This button

lights when the motor runs or stops.

Right: Let the motor turn to the right according to the selected number of steps. This but-

ton lights when the motor runs or stops.

Demo

:

This

but

ton

swit

ches

the

dem

o mo

de o

n or

off

The

ind

icat

or s

hows

the

cur

rent

set

ting

Whe

nth

e

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- 14 -

PCB

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- 15 -

VPP

1VDD

2GND

3PGD

4PGC

5

ROTCENNOCPSCI3KS

DN

G

100n

6C

4μ7

5C

D

NG

1R 01

cipV5+

DNG

cipV5+ LP20WERCS

1KS

V03-01+

DNG

VBUS

1USB_D-

2USB_D+

3GND

4

6

5

980CCNOCBSU

2KS

7004N1

1D

7004N1

2

D

cipV5+

2R K01

cipV5+

DNG

n001

7C

DN

G

P22

0

1

C

zHM21

1

X

P22

9C

n074 8C

DNG

10I

02

11I

71

1ESAHP

61

2ESAHP

01

20I

8

21I

9

1CR

41

2CR

21

GND

6

GND

7

GND

18

GND

19

2NIPMOC 4

2SNES 3

1NIPMOC 22

1SNES 32

A1TUO 1

B1TUO 12

B2TUO 5

A2TUO 2

1FERV

51

2FERV

11

VL 13

VM 24

9126L

2CI

K01

1VR

DNG

cipV5+

DNG

n

0

01

21C

n

0

01

31C

DNG DNG

V05-53/μ001

11C

DNG

V03-01+

DNG

W6.0-1

7R

W6.0-1

6R

K1

71R

Fp

0

28

41C

W6.0-1

9

R

W6.0-1

8R

K1

8

1

R

Fp028

51C

Fp028

71C K65

4R

Fp028

61C K

65

5R

DNG

1

2

3

4

4MWTBNOC

4KS

1NI

1

2NI

2

3NI

3

4NI

4

5NI

5

6NI

6

7NI

7

1TUO 61

2

TUO 51

3TUO 41

4TUO 31

5TUO 2

1

6TUO 11

7TUO 0

1

DMOC 9

DNG

8

A30

02

NL

U

3CI

DNG

1

2

3

01KS

K01

3R

cipV5+

1

2

6KS

1

2

5KS

1

2

7KS

1

2

9KS

1

2

8KS

cipV5+

K01

01R

K01

11R

K01

21R

K01

31R

K01

41R

DN

G D

NG D

NG DN

G D

N

G

V03-01+

NIV

1

GND

3

ON/0FF

5

TUPTUO 2

KCABDEEF 4

30BLWOLFJDA-T5752ML1RV

)AM(2K1

5

1R

)AM(9K3

61R

V05-53/μ001

2C

DNG

1L033LIOC

1

L

031BS

3D V

6

1/μ033

3

C

V

52-6

1/

μ001

4

C

1L033LIOC

2L

TD/XR/11NA/5BR

2

1

LCS/K

C

S/6BR

11

KC/XT/7BR

01

BSUV 71

ADS/IDS/01NA/4BR

31

PPV

/

R

LC

M/

3

AR

4

+FERV/0TNI/+NI21C/4NA/0CR 61

-FERV/1TNI/-1N

I

21

C

/5NA/1CR 51

2TNI/FERVC/-2NI21C/D1P/6NA/2CR 41

MGP/-3NI21C/C

1

P/7NA/

3

CR 7

QRS/TUO21C/B1P/4CR 6

IKC0T/A1P/1PCC/5CR 5

ISO1T/1KC31T/SS/8NA/6CR 8

OCSO1T/ODS/9NA/7CR 9

TUOKLC/2CSO/3NA/4AR

3

NIKLC/1CSO/5AR

2

VDD 1

VSS

20

DGP/+D/0AR 91

C

GP

/

-D

/

1

AR 81

P/I-05K41F81CIP

1CI

7004N1

4D

7004N1

5D

7004N1

7D

7004N1

6D

V53/μ0001

1C

Diagram

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The new Velleman Projects catalogue is

now available. Download your copy here:

www.vellemanprojects.eu

Velleman NV, Legen Heirweg 33 - 9890 Gavere.

5 410329 474720

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Velleman K8096 User manual

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