Velleman K8006 User manual

Total solder points: 234
Difficulty level:
beginner 1o2o3o4o5þadvanced
K8006
ILLUSTRATED ASSEMBLY MANUAL H8006IP-ED2
BASE UNIT for HOME MODULAR LIGHT SYSTEM
Features :
þCreate your own domestic modular light control system
þFor use with optional plug-in dimmer module (K8007) and plug-in timer
module (K8008)
þBus system holds up to five plug-in units
þOptically insulated push button inputs
þCan be controlled with open collector circuits (ex. K8000 computer inter
face card or with IR remote control receiver K6711)
þLocal control pushbuttons included
þLED power and mains indicator
þLED operation indicator for each channel
þLow-voltage control circuit for extra safety
þEach plug-in slot is fused
þIncludes 10 LED’s for pushbutton illumination
þA custom enclosure for rail mounting is available (B8006)
Specifications :
þFive separate channels
þMaximum output : 2.5A per channel (fuse protected)
þPush button control current: 150mA
þOpen collector control current: 35mA DC
þPower supply: 24VAC / 300mA
þSupply voltage for modules: 110V to 240VAC
þPCB dimensions: 107 x 160 x 70mm/ 4.2”x6.3”x2.8”
modifications reserved

VELLEMAN COMPONENTS
Legen Heirweg 33
9890 Gavere
Belgium
http://www.velleman.be

3
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
•A good quality soldering iron (25-40W) with a
small tip.
•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
•Thin raisin-core solder. Do not use any flux or grease.
•A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
•Needle nose pliers, for bending leads, or to hold compo-
nents in place.
•Small blade and phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
⇒Make sure the skill level matches your experience, to avoid disappointments.
⇒Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
⇒Perform the assembly in the correct order as stated in this manual
⇒Position all parts on the PCB (Printed Circuit Board) as shown on the draw-
ings.
⇒Values on the circuit diagram are subject to changes.
⇒Values in this assembly guide are correct*
⇒Use the check-boxes to mark your progress.
⇒Please read the included information on safety and customer service
0.000

4
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
1.3 Soldering Hints :
1-Mount the component against the PCB surface and carefully solder the leads
2-Make sure the solder joints are cone-shaped and shiny
3-Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A
TIME !
Assembly hints
AXIAL COMPONENTS ARE TAPED IN
THE CORRECT MOUNTING SEQUENCE !

5
Color code table
IPESF SDK NDGB FNL C O D E
CODICE
COLORE CODIGO
DE
CORES
CODIGO
DE COL-
ORES
VÄRI
KOODI FÄRG
SCHEMA FARVE-
KODE FARGE-
KODE FARB
KODE COLOUR
CODE CODIFI-
CATION DES COU-
KLEUR
KODE C
O D E
0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1 2Rosso Encar-
nado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3Aran-
ciato Laranja Naran-
jado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3
4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6 7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5

6
qD1 : 1N4148
qD2 : 1N4148
qD3 : 1N4148
qD4 : 1N4148
qD5 : 1N4148
qD6 : 1N4148
qD7 : 1N4007
qD8 : 1N4007
qD9 : 1N4007
qD10 : 1N4007
qD11 :1N4007
qD12 : 1N4007
qD13 : 1N4007
qD14 : 1N4007
qD15 : 1N4007
qD16 : 1N4007
qD17 : 1N4007
1. Diodes (check the polarity)
CATHODE
D...
Construction
qR1: 3K3 (3-3-2-B)
2. 1/4W Resistor
R...
qZD1 : 47V/1.3W
qZD2 : 47V/1.3W
4. Zener diode (check the polarity)
CATHODE
ZD...
qR2: 180 (1-8-1-B-9)
qR3: 180 (1-8-1-B-9)
qR4: 2K2 (2-2-2-B-9)
qR5: 2K2 (2-2-2-B-9)
qR6: 180 (1-8-1-B-9)
qR7: 180 (1-8-1-B-9)
qR8: 2K2 (2-2-2-B-9)
qR9: 2K2 (2-2-2-B-9)
qR10: 180 (1-8-1-B-9)
qR11: 180 (1-8-1-B-9)
qR12: 2K2 (2-2-2-B-9)
qR13: 2K2 (2-2-2-B-9)
qR14: 180 (1-8-1-B-9)
qR15: 180 (1-8-1-B-9)
qR16: 2K2 (2-2-2-B-9)
qR17: 2K2 (2-2-2-B-9)
qR18: 180 (1-8-1-B-9)
qR19: 180 (1-8-1-B-9)
qR20: 2K2 (2-2-2-B-9)
qR21: 2K2 (2-2-2-B-9)
qR22: 100K (1-0-4-B-9)
qR23: 100K (1-0-4-B-9
3. 1/2W Resistors
R...

7
Construction
qIC1 : 6P
qIC2 : 6P
qIC3 : 6P
qIC4 : 6P
qIC5 : 6P
6. IC sockets (check the position)
qSW1
qSW2
qSW3
qSW4
qSW5
5. Pushbutton
SW...
qLD1 : 3mm RED (2)
qLD2 : 3mm RED (2)
qLD3 : 3mm RED (2)
qLD4 : 3mm RED (2)
qLD5 : 3mm RED (2)
qLD6 : 3mm RED (2)
qLD7 : 3mm RED (2)
7. LEDs (Watch the polarity!)
COLOR= 2...5
LD...
CATHODE
qSK1: 10 POLE
qSK2: 10 POLE
qSK3: 10 POLE
qSK4: 10 POLE
qSK5: 10 POLE
8. PCB Edge Connectors
(Watch the orientation!)
SK...
HOT GLUE GUN
LIJMPISTOOL
PISTOLET A COLLE
HEISKLEBEPISTOLE

8
Construction
qSK6 to SK10 : 2P+2P+2P+2P+2P
qSK11 to SK13 : 2P+2P+2P
9. PC Terminal blocks
(Slide the terminal blocks, one into
each other)
qSK14: 2-POLE (wide)
qSK15: 2-POLE (wide)
qSK16: 2-POLE (wide)
qSK17: 2-POLE (wide)
qSK18: 2-POLE (wide)
qSK19: 2-POLE (wide)
qSK20: 2-POLE (wide)
qF1: 2.5A SLOW
qF2: 2.5A SLOW
qF3: 2.5A SLOW
qF4: 2.5A SLOW
qF5: 2.5A SLOW
10. Fuse Holder + Fuse
F...

9
qC1: 22 µF/50V
qC2: 22 µF/50V
qC3: 22 µF/50V
qC4: 22 µF/50V
qC5: 22 µF/50V
11. Electrolytic capacitors.
Check the polarity !
C...
Construction
qSK21: 6-POLE
12. Modular Jack
SK...
qIC1: 4N27, TIL111 or eq.
qIC2: 4N27, TIL111 or eq.
qIC3: 4N27, TIL111 or eq.
qIC4: 4N27, TIL111 or eq.
qIC5: 4N27, TIL111 or eq.
13. Insert the OPTO Coupler into
the socket (Watch the position of
the notch!)
IC...
2
1
6 4
5
PIN 1

10
CAUTION: MOST PARTS OF THE CIRCUIT CARRY DANGEROUS
VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS THAT
MIGHT APPLY !
First, make sure to apply an extra layer of solder on all thinned PCB tracks be-
cause these have to handle high currents.
Connect a light bulb rated for the wall outlet voltage (mains) to LOAD 1.
Insert a dimmer module (K8007) or timer module (K8008) into the first slot (mind
the direction, the components must point to the left).
Connect a 24VAC/300mA source (e.g. transformer) to the 24VAC connector.
LD6 will light.
Connect the 110-240V mains to the SUPPLY Neutral and Live connector. LD7
will light.
Push button SW1. The module will be activated, and the light bulb will light.
For dimmer/timer module operation details, please check their manuals.
All remaining slots must be tested in the same way. Disconnect the mains
when removing modules or wiring.
14. Testing the Unit
!
24VAC LOAD1N
1C2C3CC
VELLEMAN P8006'1 L
SUPPLY
PUSH BUTTON INPUTS
SK1 SK2 SK3 SK4 SK5
10
1111
C
3
1
45
2
OPEN
COLLECTOR INPUTS
C
LOAD2NLOAD3NLOAD4NLOAD5N N
101010
1 2 3 4 5
DANGER
HIGH
VOLTAGE
24VAC INDICATION
LD6 LD7
24VAC/300mA
TRANSFORMER
DIMMER OR TIMER MODULE
WALL OUTLET
WALL OUTLET
4C5
SW1 SW2 SW3 SW4 SW5
Testing

11
Choose a suitable location for the unit. Probably, the best location is near the
fuse box. An optional enclosure (B8006) is available, for safe installation of the
unit on a DIN rail. Whatever enclosure you use, make sure to provide sufficient
airflow, as the dimmer modules might run hot during use. If you choose the op-
tional B8006 enclosure, drill a number of ventilation holes in the top and bottom
part of the cover lid.
The drawing below shows a connection example.
Make sure your wiring complies with the local safety requirements.
If doubt, consult a licensed technician !
15. Final Connection
24VAC LOAD1N
1C2C3CC
VELLEMAN K8006
L
SUPPLY
C
LOAD2NLOAD3NLOAD4NLOAD5N N
1 2 3 4 5
DANGER
HIGH
VOLTAGE
24VAC
PRIM
LN
LN
PUSH BUTTONS
AC POWER
CIRCUIT
BREAKER
16A
TRANSFORMER
OPEN COLLECTOR INPUTS
4C5
SW1 SW2 SW3 SW4 SW5
REMARK: 10 LED’s are provided, together
with diodes and resistors, to allow
pushbutton illumination. Do not use more
than 5 illuminated pushbuttons per channel.
See drawing below for hook-up details.
2K21N4148
C
LED
C
A
A
C
PUSH BUTTON
Final Connection

12
The drawing below shows a connection example with open collector outputs
(e.g. K8000 computer interface board, or K6711 remote control receiver).
The open collector inputs are also available via modular connector SK19, which
allows easy and fast connection to a control circuit.
16. Interfacing with open collector outputs
24VAC LOAD1N
1C2C3CC
VELLEMAN K8006
L
SUPPLY
C
LOAD2NLOAD3NLOAD4NLOAD5N N
1 2 3 4 5
DANGER
HIGH
VOLTAGE
24VAC
PRIM
LN
LN
PUSH BUTTONS
AC POWER
CIRCUIT
BREAKER
16A
TRANSFORMER
OPEN COLLECTOR INPUTS
4C5
SW1 SW2 SW3 SW4 SW5
12345C
COLLECTOR
OPEN
OUTPUTS
Interfacing with open collector outpputs

13
17. PCB Layout
SK15
SK6 SK7
SK21
24VAC LOAD1
N
1
C
VELLEMAN P8006'1
R7
D9
F2
R8
R6
D3
R9
R3
D7
F1
2.5A SLOW
LD1
R4
R2
D2
R5
L
SUPPLY
N nc L L nc LD LOAD DATA C E
IC1
1
IC2
1
SK1
1
SK2
1
C
3
1
45
2
OPEN
COLLECTOR
INPUTS
LD6
D1 R1
LD7
R22 D17
R23
SK11
CSK12 SK13
D8
SK16
LOAD2
NSK17
LOAD3
NSK18
LOAD4
NSK19
LOAD5
NSK20
N
LD2
D10
10
10
SK14
12345
DANGER
HIGH VOLTAGE
C15
INPUTS
OPEN COLLECTOR
24VAC INDICATION
2.5A SLOW
2
CSK9 SK10
4
C5
C
SK83
C
C2
R11
D11
F3
R12
R10
D4
R13
IC3
1
SK3
1
LD3
D12
10
2.5A SLOW
C3
R15
D13
F4
R16
R14
D5
R17
IC4
1
SK4
1
LD4
D14
10
2.5A SLOW
C4
R19
D15
F5
R20
R18
D6
R21
IC2
1
SK5
1
LD2
D16
10
2.5A SLOW
C5
C1
SW1 SW2 SW3 SW4 SW5
2K2
2K2 PUSH BUTTON INPUTS
ZD1 ZD2
PCB Layout

14
18. Diagram
D7
1N4007
R4 2K2/.6W
LD1
LED3RL
2 1
64
5
4N27
IC1
1
C1
22u/50V
R5 2K2/0.6W
R3 82/0.6W R2 82/0.6W
D2
1N4148
1 2
L
4
L
3 5 LOAD LOAD 7 6 DATA 8 E C 9 10 N
2.5A SLOW
F1
LOAD1 N
D8
1N4007
DATA 9 E 10 C 8 LOAD LOAD 6 7 5
L L
4 3 2
LOAD2
2.5A SLOW
F2
N
N 1
DATA 9 E 10 C 8 LOAD LOAD 6 7 5
L L
4 3 2
LOAD3
2.5A SLOW
F3
N
N 1
DATA 9 E 10 C 8 LOAD LOAD 6 7 5
L L
4 3 2
LOAD4
2.5A SLOW
F4
N
N 1
DATA 9 E 10 C 8 LOAD LOAD 6 7 5
L L
4 3 2
LOAD5
2.5A SLOW
F5
N
N 1
2 1
64
5
4N27
IC2
LD2
LED3RL
R8 2K2/0.6W
C2
22u/50V
D10
1N4007
R7 82/0.6W
2
D3
1N4148
R6 82/0.6W R9
2K2/.6W D9
1N4007
R12 2K2/0.6W
LD3
LED3RL
3
2 1
64
5
4N27
IC3
R11 82/0.6W
D12
1N4007
C3
22u/50V
D11
1N4007
R13 2K2/.6W
R10 82/0.6W
D4
1N4148
R16 2K2/0.6W
LD4
LED3RL
4
2 1
64
5
4N27
IC4
R15 82/0.6W
D14
1N4007
C4
22u/50V
D13
1N4007
R17 2K2/.6W
R14 82/0.6W
D5
1N4148
R20 2K2/0.6W
LD5
LED3RL
5
2 1
64
5
4N27
IC5
R19 82/0.6W
D16
1N4007
C5
22u/50V
D15
1N4007
R21 2K2
R18 82/0.6W
D6
1N4148
NL
24VAC MAINS
SK1 SK2 SK3 SK4 SK5
SK14 SK15 SK16 SK17 SK18 SK19 SK20
5 4 2 3 1 C
CSK6
SK11...SK13 & SK21
LD6
LED3RL
D1
1N4148
R1 3K3
OPEN COLLECTOR
INPUTS
PUSH BUTTON INPUTS
LD7
LED3RL
R23 100K/.6W
D17
1N4007 R22 100K/.6W
2K2
1N4148 1N4148 2K2
24VAC INDICATION
DANGER HIGH VOLTAGE
C
2K2 2K2
1N4148 1N4148
C
2K2 2K2
1N4148 1N4148
C
2K2 2K2
1N4148 1N4148
C
2K2 2K2
1N4148 1N4148
SK7 SK8 SK9 SK10
SW1
KRS0611 SW2
KRS0611 SW3
KRS0611 SW4
KRS0611 SW5
KRS0611
47V
ZD1
47V
ZD2
Diagram

15

VELLEMAN Components
Legen Heirweg 33
9890 Gavere
Belgium Europe
Info ?: http://www.velleman.be
Modifications and typographical errors reserved
© Velleman
H8006IP -2001 -ED2