Velopex md3000 medical User manual

Hi-Tech
Diagnostics
Service
MAKERS OF DENTAL, VETERINARY AND MEDICAL EQUIPMENT
www.velopex.com
FOR TRAINED TECHNICAL PERSONNEL
TECHNICAL MANUAL
WARNING:
Do not plug into the electrical mains power supply before
reading this manual.
Automatic X-Ray Film Processor
I/LIT0311P MD3000 Technical Manual Iss.2
Issued: 08/09/11
MODEL:
MEDICAL
INDUSTRIAL
MED
NDT

OVERVIEW
DIAGRAMS
TROUBLESHOOTING
Contents
OVERVIEW
Machine Exterior 1
Machine Interior - Control Side 2
Machine Interior - Tank Side 3
Control Panel 4
Control Panel Extended Menu 5
Machine Specification 6
Pre-Installation Instructions 7
Plumbing MED 8
Plumbing NDT 9
DIAGRAMS
Opening machine 10
Main Assembly 11
Motor Board Assembly 12
Motor Board Sub Assembly 13
Control Panel Assembly 14
Dryer Module Assembly 15
Pump Assembly 16
Cam Block Assembly 17
Film Catcher 18
Tank Assembly 19
Daylight Loader 20
Machine Stand 21
Electrical Layout 22
Plumbing - Internal 23
TROUBLE SHOOTING

OVERVIEW
Machine Exterior
1
1
4
5
6
7
9
10 11
8 $)1$$
, +%1%*$
- 
. $1%$
/ $)1
0 #1!
2 1611#1#
3 %$1%*$
5 1$
87 *1$161$
88 $)1(
8, +%1%#
8- $%1$1%#
8. 1+%1%#
8/ (1)%$1%#
80  $1)%$1%#
82 "'141$1$1
83 "141$1$1
85 %$141$1$1
,7 "1%%$
,8 +%%1%1%
,, &!1%
2
IDENTIFYING YOUR MACHINE
MD3000 MEDICAL
VELOPEX MD3000
Instructions for use
2
MACHINE ACCESSORIES SUPPLIED
Hi-Tech
Diagnostics
Service
MAKERSOFDENTAL,VETERINARYAND MEDICAL EQUIPMENT
www.velopex.com
Operationand
Maintenancemanual
INSTRUCTIONSFOR USE
WARNING:
Donotplugintothe electrical mains power supply before
readingthismanual-or before filling the machine with
liquids
Registeryourmachinebyreturning the Warranty Card
toenablefullcustomersupport.
AutomaticX-RayFilm Processor
Machineserialnumberto be
quotedonallcorrespondence:
C US
I/LIT0301PMD3000ManualEnglishIss.2
Issued:12/04/11
0120
17 19
18
21
20 22
MED
13
14
15
16
12
3
8
MACHINE ACCESSORIES SUPPLIED
10
11
Hi-Tech
Diagnostics
Service
MAKERSOFDENTAL,VETERINARYAND MEDICAL EQUIPMENT
www.velopex.com
Operationand
Maintenancemanual
INSTRUCTIONSFOR USE
WARNING:
Donotplugintothe electrical mains power supply before
readingthismanual-or before filling the machine with
liquids
Registeryourmachinebyreturning the Warranty Card
toenablefullcustomersupport.
AutomaticX-RayFilm Processor
Machineserialnumberto be
quotedonallcorrespondence:
C US
I/LIT0301PMD3000ManualEnglishIss.2
Issued:12/04/11
0120
15 17
16
19
18
,- %1+%1$
,. %1+%1$1
,/ +%1$11
,0  $1$1
,2 (1$1
1111
MD3000 INDUSTRIAL
VELOPEX MD3000
Instructions for use 3
23
25 26
24
20
27
NDT
13
15
16
1
4
5
2
3
6
7
9
8

OVERVIEW
1 Display Board
2 Drive Motor
3 Power Supply
4 IEC Board
5 Dryer Assembly
6 Tube in/outlet
7 Cam Switch Assembly
8 Manifold Assembly
9 Pump Assembly
10 Heater Assembly
12
10 9
3
4
5
6
7
Machine Interior - Control Side
2
8

OVERVIEW
11 Drive Dogs (x4)
12 Heater Grill Assembly with Sensor
13 Water sensor (not shown)
14 Water suction pipe
15 Water sensor (not shown)
16 Water suction pipe
17 Water sensor (not shown)
18 Water suction pipe
19 Film Entry Beak with Initiation Sensor
20 Developer Tank
21 Developer Spreader Bar
22 Fixer Tank
23 Fixer Spreader Bar
24 Water Tank
25 Water Spreader Bar
26 Dryer Compartment
11 13 17
15
Machine Interior - Tank Side
3
12
18
19
14 16
21
2325 20
2224
26

OVERVIEW
Control Panel
MADE IN ENGLAND BY MEDIVANCE INSTRUMENTS LTD
READY
RUN TIME 1M30S
DEV TEMP 26°C
FIX TEMP 26°C
>
MACHINE STATUS
Ready, Warming, Cleaning, Draining
PROCESSING DURATION
DEVELOPER CHEMICAL
TEMPERATURE
25°C - 30°C
FIXER CHEMICAL TEMPERATURE
25°C - 30°C
Water temperature will
automatically set to the same
temperature as the Fixer.
DOWN
BUTTON
UP
BUTTON
SELECT
BUTTON
To adjust settings, press and hold for
three beeps and hold for a futher 5 seconds.
The STATUS will read“ADJUSTING SET POINT.”
To accept a change press once.
CURSER
4

OVERVIEW
MADE IN ENGLAND BY MEDIVANCE INSTRUMENTS LTD
READY
CLEAN
TRANSPORT ONLY
>
MACHINE CLEAN FUNCTION
TRANSPORT ONLY FUNCTION
Deactivates the machine leaving
only the film transport system.
MADE IN ENGLAND BY MEDIVANCE INSTRUMENTS LTD
READY
REFRESH RATE 25 ML
FILL /REFRESH 1 L
DRAIN
>
EXTENDED MENU
Use the Up & Down buttons to
locate settings and functions.
CHEMISTRY REFRESH RATE
25ml - 300ml per cycle.
TANK CHEMICAL VOLUME
1 Litre - 4 Litre
MACHINE DRAIN FUNCTION
Control Panel Extended Menu
MED
NDT
5

OVERVIEW
Machine Specification
6
(H)
(W)
(D)
580 mm
616 mm
951 mm
327 mm
655 mm
40 Kg
55 Kg
70 Kg
0.5-4.Litre
20 Minute Average *
2 - 8.Minute
1515W
Indoor use Only
* Dependent on machine environment �temperature.
80%
100-120V , 200-240V , 50/60Hz
350 x 430 mm
Input Power
Environmental Conditions
Maximum Relative Humidity
5°C - 27°C
Variable Processing Time
Environment Temperature
Warm-up Time
Maximum Film Size
Electricity Supply
TABLE OF SYMBOLS
Depth (D)
Height (H)
Weight
Full Tanks
Empty
Including Loader
Tank Capacity
Including Film Catcher
Including Loader
Operating Temperature
25°C - 30°C
Water
Fixer
Developer
25°C - 30°C
Room Temperature

OVERVIEW
Pre-Installation Instructions
7
MINIMUM WORK TOP MACHINE TROLLEY
• Unpacking the VELOPEX
NOTE: For unpacking and lifting the machine into position it is
important to have assistance.
1. Familiarise yourself with the layout of the machine by referring
to the images as you progress through the manual.
2. Lift the machine from the carton and position on counter top.
Remove outer and inner packaging. The transport modules are
protected by internal packing pieces: these must be discarded.
• Siting of the VELOPEX
When using the machine in daylight or a darkroom, avoid
sources of intense light.
Do not mount the unit under a window, fluorescent light or
flood lamp.
IMPORTANT NOTE: A well ventilated position is
mandatory.
The ambient temperature must be below 26ºC (78.8ºF) and
above 5ºC (41ºF) to prevent lengthy warm-up times.
• Location
• Electrics
40 KG 70 KG
MED NDT
∅
Ø50
MINIMUM WORK TOP
Power socket
1.8m
max
Hoses
1.4m
max
620
mm
580
mm
620mm
122
mm
252
mm
382
mm

OVERVIEW
FRESH
WATER
CLEANING
SOLUTION
FIXER
CHEMICAL
DEVELOPER
CHEMICAL
DRAIN
Plumbing - Medical (MED)
MED
8

OVERVIEW
DEVELOPER
CHEMICAL
FIXER
CHEMICAL
DRAIN
CLEANING
SOLUTION
WASTE
CHEMICAL
FOR DISPOSAL
MAINS SUPPLY
cut excess
NDT
Plumbing - Industrial (NDT)
9

DIAGRAMS
Opening Machine
10
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
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23(1,1*0$&+,1(



A
B
C
D
B
A
B
BB
C
ELECTRONIC CONTROL SIDE TANK SIDE

DIAGRAMS
Main Assembly
11
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 $0RWRU3DQHO$VVHPEO\ ,$66$ 
 $6,'(:$// 
 $6,'(:$// 
 'XFW 
 $7DQN$VVHPEO\ 
 $7DQN$VVHPEO\ 
 $7DQN$VVHPEO\ 
 $7DQN$VVHPEO\ 
 $&RQWURO3DQHO$VVHPEO\ ,$663 
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6+257(5&$%/(B,VV
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 [[PP3/$6),;&2817(5681.6&5(: ,),;3 
 ,(&)/$1*(02817,1/(7$03 
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 $,(&02817 
 5RFNHU6ZLWFKDPSYDF ,(/& 
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
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

DIAGRAMS
Motor Board Assembly
12
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 $+($7(5%/2&.$66(0%/< ,$66$ 
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 [[PP3/$6),;32=,6&5(: ,),;3 
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/21'211:$3(1*/$1'
7+,6'5$:,1*,65(7851$%/(215(48(67$1',6127
72%(&20081,&$7('72$1<7+,5'3$57<1250867
,7%(86('(;&(37,15(/$7,21727+(6,1*/(,167$//
$7,21,1&211(&7,21:,7+:+,&+,7+$6%((16833/,('
&23<5,*+7%<0(',9$1&(,167580(176/,0,7('
&
,668( '(6&5,37,21 $33C' '$7(
 352'8&7,21

1$
$
'$7(
3%226(<
6&$/( $33529(' &+(&.(' '5$:1 86('21 7,7/(
02725%2$5'$66(0%/<
0'
0$&+,1(




7

DIAGRAMS
Motor Board Sub Assembly
13






 






7,*+7(1:,7+72548('5,9(5
$''/2&7,7(7+5($'/2&.(5



,7(0
12
'5$:,1*12'(6&5,37,21 3$5712 47<
 $0'0RWRU%RDUG ,0'*3 
 $0'*HDU6WULS ,0'*3 
 $'5,9(*($57 ,0(&3 
 $'5,9(*($57 ,0(&3 
 $/21*52//(5%($5,1* ,0'*3 
 $9%/'&'5,9(02725*($5%2; ,(/&3 
 $23(152//(5%($5,1* ,0'*3 
 $&/26('52//(5%($5,1* ,0'*3 
 $'ULYH6KDIW ,52/3 
 [PP',$&2035(66,21635,1* ,6353 
 0[32=,3$1 ,),;3 
 PP[5ROO3LQ 
 0[0XOWLVHUW6LQJOH+HDG ,),;3 
 06+$.(3522):$6+(5 ,),;3 
 $6+$)76/((9( ,0'*3 
 01</2& ,),;3 
 $6WXE6KDIW ,52/3 
 [[PP3/$6),;32=,6&5(: ,),;3 
&
'
%
$


 

3$571R
'5$:,1*1R
0(',9$1&(,167580(176/,0,7('
%$55(776*5((152$'+$5/(6'(1
/21'211:$3(1*/$1'
7+,6'5$:,1*,65(7851$%/(215(48(67$1',6127
72%(&20081,&$7('72$1<7+,5'3$57<1250867
,7%(86('(;&(37,15(/$7,21727+(6,1*/(,167$//
$7,21,1&211(&7,21:,7+:+,&+,7+$6%((16833/,('
&23<5,*+7%<0(',9$1&(,167580(176/,0,7('
&
,668( '(6&5,37,21 $33C' '$7(
$ VW,668(

,$66$
$
'$7(

6&$/( $33529(' &+(&.(' '5$:1 86('21 7,7/(
*($5675,3$66(0%/<
0'
0$&+,1(



3%226(<
7
352'8&7,21,668(
7

 7
83'$7('3$57180%(56

DIAGRAMS
Control Panel Assembly
14
$










'(7$,/$
6&$/(
 


,7(0
12
'5$:,1*12'(6&5,37,21 3$5712 47<
 $&21752/3$1(//,' ,0'*3 
 $',63/$</$%(/ ,/$%3 
 $',63/$<:,1'2: ,0'*3 
 0[0XOWLVHUW6LQJOH+HDG ,),;3 
 0[0XOWLVHUW6LQJOH+HDG ,),;3 
 0[32=,3$1 ,),;3 
 2'B;,'B;PP63$&(5 ,),73 
 53632:(56833/< ,(/&3 
 3&%0'0DLQ%RDUG ,(/&3 
 %5$6663$&(52';,'; ,),73 
 $$17,67$7,&6+,(/' ,),73 
 HDUWKFULPSHG 
 0[32=,3$1 ,),;3 
 06+$.(3522):$6+(5 ,),;3 
 0)8//187 ,),;3 
&
'
%
$


 

3$571R
'5$:,1*1R
0(',9$1&(,167580(176/,0,7('
%$55(776*5((152$'+$5/(6'(1
/21'211:$3(1*/$1'
7+,6'5$:,1*,65(7851$%/(215(48(67$1',6127
72%(&20081,&$7('72$1<7+,5'3$57<1250867
,7%(86('(;&(37,15(/$7,21727+(6,1*/(,167$//
$7,21,1&211(&7,21:,7+:+,&+,7+$6%((16833/,('
&23<5,*+7%<0(',9$1&(,167580(176/,0,7('
&
,668( '(6&5,37,21 $33C' '$7(
 35(352'8&7,21

,$66$
$
'$7(

6&$/( $33529(' &+(&.(' '5$:1 86('21 7,7/(
&21752/3$1(/$66(0%/<
0'
0$&+,1(



3%226(<
7
7 
$''('3$5712',63/$<:,1'2:
$17,67$7,&6+,(/'$''('
 7

DIAGRAMS



86(/2&7,7(









%
'(7$,/%
6&$/(
,7(0
12
'5$:,1*12'(6&5,37,21 3$5712 47< 63$5(63$57
12
 $'5<(5&$66(77(833(5,VV ,0'*3 
,$66)  $'5<(5&$66(77(/2:(5,VV ,0'*3 
 $3RZHU3&%*XDUG,66 ,),73 
 3&%0.32:(5%2$5' ,(/&3  ,(/&)
 $)$102725$66(0%/< ,$66$  ,$66)
 'U\HU(OHPHQW;9 ,(/&3  ,(/&)
 $'5<(5*5,//$66(0%/<,VV ,$66$  ,$66)
 [[PP3/$6),;32=,6&5(: ,),;3 
6&5(:3$&.
,$66)
 [[PP3/$6),;32=,6&5(: ,),;3 
 0[32=,3$1 ,),;3 
&203/(7($66(0%/<
,$66)
&
'
%
$


 

3$571R
'5$:,1*1R
0(',9$1&(,167580(176/,0,7('
%$55(776*5((152$'+$5/(6'(1
/21'211:$3(1*/$1'
7+,6'5$:,1*,65(7851$%/(215(48(67$1',6127
72%(&20081,&$7('72$1<7+,5'3$57<1250867
,7%(86('(;&(37,15(/$7,21727+(6,1*/(,167$//
$7,21,1&211(&7,21:,7+:+,&+,7+$6%((16833/,('
&23<5,*+7%<0(',9$1&(,167580(176/,0,7('
&
,668( '(6&5,37,21 $33C' '$7(

VW352'8&7,21581
,$66$
$
'$7(

6&$/( $33529(' &+(&.(' '5$:1 86('21 7,7/(
&$6(77($66(0%/<
,175$(;75$
0$&+,1(
3%226(< 176
7

63$5(63$57180%(56$''('


 '5<(5&$66(77(833(502',),('

'&5
Dryer Module Assembly
15

DIAGRAMS
Pump Assembly
16






,7(0
12
'5$:,1*12'(6&5,37,21 3$5712 47<
 $3XPS0RXQW3ODWH ,),73 
 $9%/'&380302725*($5%2; ,(/&3 
 $380302'8/($66(0%/< 
 0[32=,3$1 ,),;3 
 $3803&283/(5 ,),73 
 0[32=,&6. ,),;3 
&
'
%
$


 

3$571R
'5$:,1*1R
0(',9$1&(,167580(176/,0,7('
%$55(776*5((152$'+$5/(6'(1
/21'211:$3(1*/$1'
7+,6'5$:,1*,65(7851$%/(215(48(67$1',6127
72%(&20081,&$7('72$1<7+,5'3$57<1250867
,7%(86('(;&(37,15(/$7,21727+(6,1*/(,167$//
$7,21,1&211(&7,21:,7+:+,&+,7+$6%((16833/,('
&23<5,*+7%<0(',9$1&(,167580(176/,0,7('
&
,668( '(6&5,37,21 $33C' '$7(
,$66$
$
'$7(

6&$/( $33529(' &+(&.(' '5$:1 86('21 7,7/(
3803$66(0%/<
0'
0$&+,1(



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DIAGRAMS
Cam Block Assembly
17
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DIAGRAMS
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Film Catcher
18