Venitem TUL 135 User manual

MA-AL-T135-01-02 Manual TUL135 eng rev2 Rev.2 Page 1 of 4
POWER SUPPLYING UNIT TUL 135
Installation Manual
FUNCTIONS
The power supply is made of: one linear power supply, with serial voltage regulator, limited in constant precision current (rectangular
limitation); one analogical control circuit and one microcontroller supervision circuit.
Supplying is shared out among three outputs, on terminals protected by corresponding fuses:
BAT: where the back-up battery will be connected OUT1, OUT2 and OUT3: for general charges
The charge of the battery occurs at constant voltage (13,8 Vdc @ 25°C) with limited current.
Leds in the control board (see Fig. 1) show:
Cut fuse for any of the outputs, with Led off (DL9, DL10, DL11)
Current consumption by the charge (2 green and 1 red, DL5, DL6, DL7)
Mains presence (DL1 RETE)
Failures (DL2)
Control of battery efficiency.
The power supply periodically controls the batteries efficiency:
-At first power supply activation, the microprocessor carries out the test of battery presence after 30 seconds. If battery is
connected, the test will be carried out periodically every 10 minutes whilst, if not connected, it will continue carrying out the
test every 20 seconds, showing the “POWER-SUPPLY FAILURE” on the panel. This anomaly will be kept in memory until a
battery is connected.
-During standard operating, the battery efficiency is checked watching batteries voltage. If batteries do not manage to maintain
an acceptable voltage during test, there will be a “BATTERY FAILURE”.
-In case of missing mains, if the battery voltage is lower than 9,5Vdc, the battery and the charge are disconnected in order to
avoid malfunctioning of the system and to avoid deep discharge of the battery. The battery will be reconnected in case it is
replaced or in case of mains restore.
-During standard operating, a test of the battery internal resistance is carried out every 90 minutes; if the internal resistance
happens to be over 1 ohm, there will be a “BATTERY FAILURE”. It will then be necessary to replace the battery and check
that terminals and fuses have a good electrical contact. When the battery is replaced, having mains presence, the test of the
internal resistance is repeated within 5 minutes.
A microcontroller systems checks all possible anomalies and gives a “POWER-SUPPLY FAILURE” in following cases:
The failure indication together with indication of missing mains are located in a connector under the control and supervision board.
In order to avoid a possible failure damaging the charges or the battery, a protection circuit against over-voltages has been inserted,
made by a SCR and a fuse. There also is a fuse for alternated mains supplying. In case of failure in the power supply or of mains
absence, the battery will supply the electronic circuits.
Chart. 1
ELECTRICAL SPECIFICATIONS
Supplying voltage
230 Vac + 10% / - 15%
AC mains frequency
50 Hz sinusoidal
Current consumption from the mains
0,5 A max (at full charge)
Output voltage
13,8 Vdc (-15% / + 10%)
Minimum output voltage
9,5 Vdc at max charge, in mains absence and with discharged
battery
Voltage of switching-off threshold
9,5 Vdc
Max current consumption
5 A
Adjustment towards mains variations at full charge (+10% / - 15%)
Better than 1%
Adjustment towards charge variations (0 to 100%)
Better than 1%
Residual ondulation (ripple) at full charge
1Vpp (at 195,5 Vac) 30m Vpp (at 253 Vac)
Protection against inversion of battery polarity
Diodes
Interrupted fuses of the outputs
Output voltage lower than threshold (11 Vdc)
Fuse of battery charge
Battery charge absence
An indication for “HIGH VOLTAGE BATTERY” in following cases:
Too high voltage on output (>14Vdc)
An indication of “BATTERY FAILURE” in the following cases:
Battery with voltage under threshold (10,5Vdc)
Battery not connected
Battery with internal resistance over 1 ohm
An indication for “MISSING MAINS” in following cases:
Missing Mains

MA-AL-T135-01-02 Manual TUL135 eng rev2 Rev.2 Page 2 of 4
Alarm threshold of the battery internal resistance
1 ohm
Tension of intervention of the protection from overtensions
18Vdc
Dry-contact relay output for mains absence and failure
25 Vac or 60Vdc 1A max
Chart. 2
MECHANICAL SPECIFICATIONS
Size in mm.
Height 373; length 310; depth 170
Weight
8,5 Kilos
Chart. 3
ENVIRONMENTAL SPECIFICATIONS
Operating temperature
From –10°C to +40°C
Humidity
From 5% to 93% ±2%
Cooling
For convection
Installation site
In repaired position
Chart. 4
FUSES
F1
Fuse of the 230 Vac supplying input (T2 AL 250V)
F5
Fuse related to output OUT 2 (T3,15 AL 250V)
F3
Battery fuse (T6,3 AL 250V)
F6
Fuse related to output OUT3 (T3,15 AL 250V)
F4
Fuse related to output OUT 1 (T3,15 AL 250V)
F8
Fuse of protection over-voltage (T6,3 AL 250V)
Security instructions
- For mains input and DC outputs + alarms, use separate holes on the bottom of the box to pass the cables. Furthermore, the
material of the joint pipe/box must have a flammability class V-1 or better
- The relay contacts “POWER-SUPPLY FAILURE” “BATTERY FAILURE” and “MAINS MISSING” must be connected only to
circuits operating with SELV voltage.
- For AC supplying, provide a 6 A protection bi-pole magneto-dynamic switch, easy to access.
- The wires must have a section of 1,5 mm and be equipped with adequate buttonholes where they are subject to
pressure contact.
- The installation of the power supply must be carried out by qualified personnel aware of the security standards EN60950 and
concerning power supplies CEI-64-8.
INSTALLATION
Mechanical Mounting
This device has to be mounted on vertical stable walls, suitable to support the power supply, by means of 4 6 mm wall plugs, four
spacers and screws on the 4 holes on the bottom of the box.
Electrical connections
Connect the power supply to the mains 230 Vac by use of bi-pole 6 A magneto-thermic switch (minimum distance between contacts 3
mm) aimed to protect the line from possible short-circuits and to protect the operator from current losses towards ground.
IMPORTANT:
use different cable-passes and pipes for ac supplying input (mains 230 Vac) and dc outputs + alarms (SELV). Use
the stripes to keep cables separated inside the power supply.
Tighten the three cables connected to the mains terminal by use a stripe, paying attention to fix the stripe as close as
possible to the terminal board.
The minimum section recommended for ground connection is 1,5 mm.
For connections refer to figures Fig.4 and Fig.5. In these pictures the following important steps are shown:
Chart. 5
Output terminal board (power supply)
BAT +
Positive pole of the battery
OUT 2 +
Positive output towards charge 2
BAT -
Negative pole of the battery
OUT 2 -
Negative output towards charge 2
OUT 1 +
Positive output towards charge 1
OUT 3 +
Positive output towards charge 3
OUT 1 -
Negative output towards charge 1
OUT 3 -
Negative output towards charge 3
Terminal board Alternated Supplying
L connection to line ( 230 Vac)
Protection ground connection
N connection to neutral
Controls and Adjustments
The parameters shown below (P1 and P2) are adjusted at factory and must in no way be altered by the operator.
Tampering of these parameters automatically means the lost of the warranty.
P1 Potentiometer for adjustment of the output voltage -- P2 Potentiometer for adjustment of the output current limit.

MA-AL-T135-01-02 Manual TUL135 eng rev2 Rev.2 Page 3 of 4
- Battery failure:- control voltage lower than 10,5 Vdc battery not
connected, battery resistor > 1 ohm
- Battery OK: - voltage included between 10,5 Vdc and 14,0 Vdc
- Overcharged battery: - voltage over 14,0 Vdc
- Mains: - presence of line voltage 230 Vac
- Failure: - Led of general failure, it activates in case of:
absence of 230 Vac mains - faulty fuse -
loss of battery charge - Low battery -
overcharged battery
Indications on the front panel (located on the door of the power supply )
Connection of control board (placed behind the front panel)
Refer to picture 3
R
Re el la ay y “ “m ma ai in ns s m mi is ss si in ng g” ” – – T Te er rm mi in na al ls s 1 10 0 – – 1 11 1 – – 1 12 2 ( (o op pe er ra at ti in ng g w wi it th h S SE EL LV V v vo ol lt ta ag ge es s) )
Relay-exchange output with intervention for mains missing with programmable activation delay:
Jumper on JP1 to have a delay of 15 seconds
Jumper on J1 to have a delay of 15 minutes
Jumper on J2 to have a delay of 60 minutes
Note: if no jumper is inserted, the “mains missing” relay will never activate.
Relay of “power-supply failure” – terminals 7 –8 –9 (operating with SELV voltages)
Relay-exchange output for failure indication, it activates for:
Output low-voltage
Interrupted outputs fuses
Interrupted battery-charge fuse
Missing battery-charge
R
Re el la ay y o of f “ “b ba at tt te er ry y f fa ai il lu ur re e” ” – – T Te er rm mi in na al ls s 4 4 – – 5 5 – – 6 6 ( (o op pe er ra at ti in ng g w wi it th h S SE EL LV V v vo ol lt ta ag ge es s) )
Relay-exchange output for failure indication. It activates for:
Low battery
Battery not connected
Resistance battery > 1 Ω
Start of the system: even if not imperative, the following sequence of connection is suggested:
1. Connect mains and ground to the concerned terminal J1. The charge Led flashes and after about 30 seconds the missing
battery Led flashes
2. Connect the battery. After 20 seconds the Led switches off
3. Connect the charges: the Leds indicating the current supplied light up
SERVICING
Periodical programmed servicing must be carried out by qualified personnel in order to prevent the possibility of a malfunctioning of
the power supply. It is recommended to carry out servicing every 6 months and to evaluate control panel of the system in order to
check possible alarms during tests.
- Check the connections of the 230 Vac supplying lines
- Check the connections of the alarm indication lines and related shields
- Check the battery connections, they have to be well tightened and there must be no oxidation
- Check the output voltage on the charge (see electrical specifications)
Although the power supply is equipped with a self-diagnosis system carrying out a periodical control of the battery and indicating
possible failures, it is suggested to manually check the battery every six months.
- Disconnect the battery and check if the voltage of the power supply is within the values shown.
- After re-connecting the battery, disconnect the primary supplying and check if the battery can maintain the voltage on the higher
12Vdc charge. On the contrary, replace battery immediately.
- Check presence of related alarms during tests.
LED SYNOPTIC PANEL
The DL2 Led shows the failures:
In case of contemporary presence of more alarms, the Led indication follows the priority shown in the chart
Battery
Failure
Battery OK
Overcharged
battery
Mains
Failure
Jumper on J3 to have a delay of 120 minutes
Jumper on J4 to have a delay of 240 minutes

MA-AL-T135-01-02 Manual TUL135 eng rev2 Rev.2 Page 4 of 4
LEDS DL5 DL6 and DL7 show the current consumed by the outputs:
MANUFACTURER DECLARATIONS
We declare that:
- Project has been developed by our internal management system of quality control respecting all rules required for
a suitable planning.
- All components are selected for expected purpose and their characteristics are guaranteed if environmental
conditions outside coverings correspond to those specified for class 3K5 of the EN 60721-3-3:1995.
DL2
ALLARM
QUICK FLASHING
DISCONNECTED BATTERY
SLOW FLASHING
BATTERY RESISTANCE > 1 Ω

ON FIX
FUSE F3 (BATTERY) INTERRUPTED

ON FIX
FUSE F8 (MAINS) INTERRUPTED

OFF
NONE OF PREVIOUS FAILURES
CURRENT SUPPLIED
LED
I < 0, 5A
0,5A <I< 1A
1A <I< 1,5A
1,5A <I< 2A
2A <I< 2,5A
2,5A <I< 3A
3A < I < 3,5A
3,5A < I < 4A
4,5A < I < 5A
OVERCHARGED
I > 5A
DL7






DL6






DL5







LEGEND

LED OFF
SLOW FLASHING -1Hz
NORMAL FLASHING –2Hz
QUICK FLASHING –4Hz

LED ON FIX
NB:Non
modifica
re i
trimmer
Via del Lavoro, 10 - 30030 Salzano (VE)
Tel. [phone] –Fax [phone]
Web site: www.venitem.com E-mail: [email protected]
FUSES
F1 –Fuse of the 230Vac supplying input
F8 –Fuse of protection over-voltage
F3 –Battery fuse
F4 –Fuse related to output Out 1
F5 –Fuse related to output Out 2
F6 –Fuse related to output Out 3
LED (when on)
DL5,DL6,DL7 –Current consumption by the charge
DL2 –Failures
DL1 –Mains presence
LED on output (when on)
DL9,DL10,DL11 –Fuse on corresponding output intact
Pict. 1
Pict. 2
Pict. 3
Pict. 2