Ventrac 4200 VXD Owner's manual

TRACTOR
4200 VXD Serial # 1001-2928
OWNER/OPERATOR’S
MANUAL
Venture Products Inc. Orrville, OH
REVISED 04-18-07
2ND EDITION
09.10027

ii
TO THE OWNER
Congratulations on the purchase of a new VENTRAC 4200 VXD! The purpose of this
manual is to assist you in its safe and effective operation and maintenance.
With proper usage and care, the Tractor will provide many years of service. Please
read and understand this manual entirely before using the Tractor. Keep this manual on
file for future reference.
Always give Model and Serial # when ordering service parts.
Please fill in the following information for future reference:
Date of Purchase: Month _________________ Day __________ Year ____________
Model Number: _______________________________________________________
Serial Number: ________________________________________________________
Dealer: ______________________________________________________________
Dealer Address: _______________________________________________________
_______________________________________________________
Dealer Phone Number: _________________________________________________
Dealer FAX Number: ___________________________________________________
Venture Products Inc. reserves the right to make changes in design or
specifications without incurring obligation to make like changes on
previously manufactured products.
Orrville, OH
www.ventrac.com

TABLE OF CONTENTS
iii
INTRODUCTION SECTION A
Description .....................................A-1
Specifications ...................................A-2
SAFETY SECTION B
Safety Symbols ..................................B-1
General Safety ...................................B-2
Operating Safety & Procedure.........................B-3&4
OPERATION SECTION C
Front Controls ...................................C-1
High-Low Range ..................................C-2
Rear Controls ...................................C-3
Fenders ......................................C-4
Seat, Seat Belt, Roll Bar ..............................C-5
Battery, Steering Radius, Counter Weights ....................C-6
PTO Belt Tension Lever ..............................C-7
Front Hitch Lock ..................................C-7
Weight Transfer ..................................C-8
Front Hitch & PTO ................................C-8
PTO Engagement .................................C-9
Lights .......................................C-9
Starting Procedure ................................C-10
Attaching Attachments ..............................C-11
Dual Wheel Mounting (KTA style)......................C-12 & 13
Operating on Slopes ...............................C-14
MAINTENANCE & SERVICE SECTION D
Service Schedule .................................D-1
Engine Oil .....................................D-2
Radiator ......................................D-2
Air Intake Filter ..................................D-3
Hydrostatic Transmission Oil ...........................D-3
Rear Transaxle ..................................D-4
Hydrostatic Oil Filter ...............................D-5
Fuel Line Filters ..................................D-5
Diesel Fuel/Water Separator ...........................D-6
Battery .......................................D-6
Brake Adjustment .................................D-7
Tire Pressure ...................................D-7
Electrical ......................................D-7
Neutral Adjustment ................................D-8
Platform Cover ..................................D-9
PTO Belt Change .................................D-9

TABLE OF CONTENTS
iv
ELECTRICAL DIAGRAMS SECTION E
Electrical Components ...............................E-1
Kawasaki 27 HP ..................................E-2
Vanguard Gas ...................................E-3
Vanguard Diesel ..................................E-4
WARRANTY

A-1
INTRODUCTION
Product Description
Ventrac 4200 VXD
•The Ventrac Series 4200 VXD is a unique all wheel drive tractor that spreads its
weight to four equal-sized flotation tires for excellent power, stability, traction, braking
and maneuvering.
•Performance is enhanced by a sturdy articulated chassis frame which oscillates to
conform to ground contour and turns with ease via a hydraulic power steering system.
•Hydrostatic transmission drive provides operator choice of speed, direction,
attachment lift and auxiliary function (SDLA) through an integrated control system in
“arm chair” position. Its position on the right side of the operator is always comfortable
and accessible.
•Single high/low range selector lever enables operator to use low range for operating
attachments and high range for transport.
•Front-end Minute Mount hitch and optional category 1 three-point rear hitch makes
the Ventrac 4200 VXD a powerful mate for attachments and the master of many
ground maintenance tasks.
•Proper maintenance and safe operation assures long, efficient, and productive
performance and provides enjoyment and satisfaction for operator, owner and
customers served by this versatile, functional, ingenious all wheel drive machine.

A-2
INTRODUCTION
Ventrac 4200 VXD Specifications
ENGINES: (26.5 TO 31 hp Range) Engine Displacement
Kawasaki: Gasoline, Model FD750D, 27 hp, 2 Cylinder, Liquid-Cooled .....746(cc)
Vanguard: Turbo Diesel, Model DM950DT, 31 hp, 3 Cylinder, Liquid-Cooled . . . 953 (cc)
Vanguard: Diesel, Model DM950D, 26.5 hp, 3 Cylinder, Liquid-Cooled .....953(cc)
Vanguard: Gasoline, Model DM950G, 31 hp, 3 Cylinder, Liquid-Cooled .....953(cc)
Electrical: .......450cold cranking amp battery and 20 to 40 amp alternators
Powertrain: Sauer Sundstrand Series 15 Hydraulic pump
Hydraulic Motors connected in series
Two Peerless Series 2600 Dual-Range Transaxles
Oil Cooler
Dual Hydraulic Oil Filters (one 10 and one 25 micron filter)
Tires: Standard Tire .........TitanHD22x12 x 8 (21-inch actual diameter)
Optional Bar Tire ...............Goodyear Rawhide 21 x 11 x 8
Optional Turf Tire ..............Carlisle Turf Master 22 x 11 x 10
Dimensions: Wheelbase: .........................43inches
Length: ...........................79inches
Height to Top of Roll Bar: ..................67inches
Width with Single Tires: ...................48inches
Width with Dual Tires: ....................70inches
*Dimensions may vary slightly for each tire option.
Weight: ................................1400-1500 lbs.
Travel Speed: Standard Tires Low Range: ................5.2mph
High Range: ................10mph
......(speeds vary according to tire size, inflation pressure, and engine RPM’s)
Instrument Panel: Tachometer/Hourmeter, Engine coolant Temperature, Low Oil
Indicator, Voltmeter, Glow Plug Light (Diesel), PTO Switch & Indicator Light
Roll Bar: Certified R.O.P.S.
Venture Products, Inc. reserves the right to change these specifications without notice.
REVISED 05-05-05

SAFETY
B-1
ATTENTION:
This symbol identifies potential health and
safety hazards. It marks safety
precautions. Your safety and the safety of
others is involved.
SIGNAL WORD DEFINITIONS
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury and/or property
damage. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.
Indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury. This signal word is
limited to the most extreme cases.
CALIFORNIA
Proposition 65 Warning
CALIFORNIA PROPOSITION 65
Battery Warning
The engine exhaust from this product
contains chemicals known to the
State of California to cause cancer,
birth defects or other reproductive
harm.
Diesel engine exhaust and some of
it’s constituents are known to the
State of California to cause cancer,
birth defects or other reproductive
harm.
Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to the
State of California to cause cancer
and reproductive harm.
WASH HANDS AFTER HANDLING!

SAFETY
B-2
General Safety Procedures
for Ventrac Tractors, Attachments, & Accessories
Read and understand the operator’s manual before operating this equipment.
Observe and follow all safety decals.
DO NOT let children or any untrained person operate the tractor or attachment.
Make sure that all operators of this equipment are thoroughly trained in using it
safely.
Never allow additional riders on the tractor or attachments.
DO NOT operate tractor or attachments if you are under the influence of alcohol,
drugs, medication that may impair judgment or cause drowsiness, or if you are not
feeling well.
Operate all controls from the operators seat only.
Before operating equipment, make sure all shields are in place and fastened.
Ensure the attachment or accessory is locked or fastened securely to the tractor
(power unit) before operating. See tractor manual for locking procedure.
Ensure that all bystanders are clear of the tractor and attachment before operating.
Be especially careful and observant if other people are present. Never assume that
bystanders will remain where you last saw them.
Always look in the direction the tractor is moving.
Never direct the discharge of any attachment in the direction of people, animals,
buildings, vehicles, or objects of value.
Immediately stop at any sign of equipment failure and correct the problem before
continuing to operate. An unusual noise can be a warning of equipment failure.
Before adjusting, cleaning, lubricating, or changing parts on the tractor or attachment,
engage the parking brake, lower the attachment to the ground, stop the engine, and
remove the ignition key.
To prevent the risk of uncontrolled equipment movement on tractors equipped with 2
speed axles, always shift the transaxle range with the power unit stationary on level
ground and with the parking brake engaged.
If equipment is to be left unattended, stop the engine, remove the key, and make
sure the parking brake is engaged.

SAFETY
B-3
Ventrac 4200 VXD Safety Procedures
Before Operating
•Check engine fluid levels before starting.
•Check brake action before operating and adjust or service as needed.
•Inspect machine before operating. Be sure shields and guards are in good condition
and securely in place. Be sure hardware is tight and repair or replace parts that are
missing, badly worn or damaged. Check that wheel nuts are tight several times
during the first 100 hours of operation.
Safe Transport
•When driving on public roads, use a Slow Moving Vehicle sign. You should have
extra flashing warning lights installed. Check local traffic laws.
•Be careful around traffic when crossing roadways or operating near them.
•Operate only during daylight or with good artificial light.
Use Extra Care
•Stay alert for holes, hidden objects, and uneven terrain.
•Use extra care when you come to shrubs, trees, or other objects that may block your
vision.
•Clear from work area objects that may be thrown.
•If you hit an object, stop machine and check for damage.
•Avoid adverse ground conditions which can limit performance and stability of
equipment and could result in serious injury or death.
•Stay away from drop-offs.
•DO NOT drive where machine could slide or upset.
•Wet grass increases risk of sliding on banks and slopes.
•DO NOT try to stabilize the tractor by putting your foot on the ground.
•When pulling loads or using attachments, use only the hitch points provided. Limit
loads to those you can safely control.
Before making any repairs or adjustments, lower
attachment to the ground, set parking brake, shut
the engine off, and remove the key.
Read and understand the operator’s manual before
operating this equipment.

SAFETY
B-4
Slopes
•Use low range when on hills and slopes.
•Whenever possible, drive up and down a hill….dual wheels are recommended for
mowing across slopes. Be careful when you change direction on a slope. Drive
slowly.
•Make allowances in speed selection for hills, slopes, and rough terrain. If the operator
becomes uncomfortable or unsure of the unit’s stability, the operator should slow
down or cease operation.
•When parking, stop the machine on a level surface whenever possible; block tractor
tires if it must be parked in a location which is not level.
•Be sure to have plenty of fuel in tank to avoid unplanned engine shutdown.
•NEVER TURN ENGINE OFF ON A HILL OR SLOPE WITHOUT FIRST MAKING
SURE THE PARKING BRAKE WILL HOLD THE TRACTOR IN PLACE. Before
leaving the tractor, ensure that parking brake is set.
Operator Personal Safety
•Be careful around rotating drive lines. Do not wear loose fitting clothes and use
appropriate safety equipment.
•Wear earplugs or other protective device when needed.
•DO NOT operate tractor if you are under the influence of alcohol or drugs or are not
feeling well.
•Engine muffler may be hot; DO NOT touch!!
•The Roll Bar is provided for your protection. Always use seat belt with roll bar to
minimize chance of injury from an accident. (See “Warning” on C-5 for fold down roll
bar exceptions)
•Use caution when handling the battery. Shield eyes as explosive battery gases and
acid can cause injury or blindness. Flush eyes immediately with water and seek
medical attention. Keep sparks, flames and cigarettes away from battery and fuel
tank area.
•Wait for engine and all moving parts to stop before leaving operator’s seat.
•Extreme sudden starts or stops can up-end the tractor. Always use caution when
starting and stopping.
High/Low Shift Lever/Free Wheeling
•Always make certain that the HIGH-LOW shift lever is completely set into the
lock position at the ends of the shift stroke.
•Note that freewheeling or neutral occurs in the middle of the shift stroke.
•Towing is not recommended but in some cases the tractor may need to be pushed a
short distance. Place High/Low shifter in freewheel/neutral position. Park brake is
functional in freewheeling mode. Park Brake needs to be released if tractor is to be
pushed or pulled.
•Use extreme caution in freewheel/neutral mode. NEVER freewheel on a slope!
Never shift the HIGH-LOW lever while moving, unloading, or on a slope. See
page C-2 for further instructions.
SAFETY
B-4