VERACHTERT PW Series User manual

GEBJ1167
PW-series
QUICK COUPLER SYSTEM
operating manual
edition 03.06
your supplier:

© Copyright Veratech Holding B.V.
All rights strictly reserved. Reproduction
to third parties in any form whatever is not permitted
without written authority from the proprietor.

PW-Quick coupler system VERACHTERT
03.06 all rights reserved
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DEAR USER,
VERACHTERT's PW-Quick coupler system is a multifunctional tool carrier for wheel
loaders.
With PW-Quick coupler system attachments can be exchanged quickly and easily.
You are urgently requested to read the operating manual and to carefully execute the
instructions when working with the equipment.
VERACHTERT products bear the CE mark and comply with all the relevant EC safety
requirements. However, it remains necessary to make sure that the safety
requirements are met for all operations, maintenance or repair works. This refers to the
safety regulations mentioned in this book, in the operating manual of the machine and
in the local safety regulations valid for the area in which the VERACHTERT product is
being used, maintained or repaired.
Modifying the VERACHTERT product is only allowed with the permission of
VERACHTERT!
Only then the warranty conditions and CE liability apply.
Warnings
Only qualified persons are permitted to operate the wheel loader with the
PW-Quick coupler system fitted to it.
Maintenance or repair jobs can only be carried out by well qualified technical
personnel.
Prevent unsafe work situations. Keep your limbs from moving parts.
Stop the engine before starting maintenance or repair operations. Make sure the
safety precautions are met!
Defective parts must be replaced by original VERACHTERT parts.
In this product mineral oil is used. When applying other types of hydraulic oil
problems may arise. In case of questions, first contact your supplier.

VERACHTERT PW-Quick coupler system
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Warranty and service
The warranty obligation of the supplier depends on the correct installation of the
product. Check the working pressure of your machine first. Should there be any
questions, contact your supplier.
Unless otherwise agreed upon, the terms of warranty drawn up by ORGALIME in the
publication of October 1992 apply to this product. Some of the clauses from these
terms can be found at the back of this book.
VERACHTERT is continually improving its products. It reserves the right to change its
products without prior notice.
Apart from supplying a complete range of wrecking tools and other equipment
VERACHTERT can also supply the following services:
- installation service;
- supplying (spare) parts for the equipment;
- repair works and complete revisions.

PW-Quick coupler system VERACHTERT
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C O N T E N T S
Page
1. PRODUCT IDENTIFICATION.................................................................................................................4
2. LIFTING THE PW-QUICK COUPLER SYSTEM .......................................................................................6
3. PRODUCT OVERVIEW AND TECHNICAL DATA ...................................................................................9
3.1 PW-QUICK COUPLER SYSTEM MODELS................................................................................................10
3.2 OPTIONS AND CODES .........................................................................................................................11
3.3 TECHNICAL DATA................................................................................................................................11
4. INSTALLATION OF THE PW-QUICK COUPLER SYSTEM ................................................................13
4.1 HYDRAULIC CONTROL SYSTEM ............................................................................................................14
4.2 HYDRAULIC CONNECTIONS..................................................................................................................15
4.3 MOUNTING THE PW-QUICK COUPLER SYSTEM ON THE WHEEL LOADER .................................................16
4.4 MOUNTING THE CONTROL SYSTEM ......................................................................................................18
4.5 BLEEDING THE HYDRAULIC SYSTEM .....................................................................................................19
5. OPERATION ..........................................................................................................................................21
5.1 SAFETY PRECAUTIONS FOR COUPLING.................................................................................................22
5.2 COUPLING THE ATTACHMENT ..............................................................................................................22
5.3 UNCOUPLING THE ATTACHMENT ..........................................................................................................24
6. RELEASING THE PW-QUICK COUPLER SYSTEM FROM THE WHEEL LOADER .........................25
7. MAINTENANCE AND REPAIR .............................................................................................................27
7.1 SAFETY PRECAUTIONS .......................................................................................................................28
7.2 DAINLY MAINTENANCE ........................................................................................................................29
7.3 MAINTENANCE AFTER 200 HOURS OF OPERATION ................................................................................30
7.4 WELDING THE PW-QUICK COUPLER SYSTEM .......................................................................................30
8. SPARE PARTS......................................................................................................................................31
WARRANTY CONDITIONS........................................................................................................................32

VERACHTERT PW-Quick coupler system
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1. Product identification
.
VERACHTERT
Veratech Holding B.V. •P.O. box 3100 •NL-5203 DC •‘s-Hertogenbosch •The Netherlands
ITEM No. / MODEL :
SERIAL No. :
CUSTOMER No. :
G.E.T SIZE :
MAX. LOAD TORQUE [kgm] :
MACHINE TYPE :
/
YEAR :
MASS [kg] :
VOLUME [m3] :
p max. [bar] :
VOLTAGE [V] :
194-1425
PW-Quick coupler system type plate
a. PW-Quick coupler system model :.....................................
b. serial number :...........................
c. year of manufacture :...........................
e. weight [kg] :...........................
The CE mark is located on the identification plate.

PW-Quick coupler system VERACHTERT
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1.1 Dimensions
This operating manual applies to the excavator bucket with the following dimensions in
mm:
T1 : . . . . . . . . .
T2 : . . . . . . . . .
T3 : . . . . . . . . .

VERACHTERT PW-Quick coupler system
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2. Lifting the PW-Quick coupler system
Lifting of the PW-Quick coupler system is only permitted with the use of a lifting strap.
Put the lifting strap through the mounting holes of the innermost mounting plate. See
figure 2.1.
It is not permitted to use a steel cable or lifting hooks. The mounting holes will be
damaged otherwise.
Figure 2.1.
Check the lifting capacity of the lifting strap. The mass of the PW-Quick coupler system
is given on the type plate and in Chapter 1 of this manual.

PW-Quick coupler system VERACHTERT
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2.1 Dimensions
The dimensions of the PW-Quick coupler system are given in the table below Only
attachments dimensioned as in the figure below will fit on the supplied PW-Quick
coupler system.
w1
h
w2
Figure 2.1.1.
Type h [mm] w1 [mm] w2 [mm]
PW.2501 * * *
PW.2502 * * *
PW.2503 616 1000 1000
PW.2504 616 1000 1000
PW.2505 616 1000 1000
PW.2506 616 1000 1000
PW.2507 616 1000 1000
PW.2508 680 1510 1510
PW.2509 800 1740 1740
PW.2510 800 1740 1740
PW.2511 800 1740 1740
* The dimensions depend on the required version.

VERACHTERT PW-Quick coupler system
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