Vermont Castings VANGUARD 085-3155-2/G5390 User manual

VERMONT CASTINGS VANGUARDTM/MC
3–BURNER BARBECUE
ASSEMBLY MANUAL
REGISTER YOUR NEW GRILL AT
WWW.VERMONTCASTINGSBBQ.COM
LAST UPDATE: NOV 13, 2018
SERIAL NO./ N° DE SÉRIE

CONTACT US: 1-844-586-4660
WWW.VERMONTCASTINGSBBQ.COM
PLEASE KEEP THIS MANUAL WITH YOUR
BARBECUE FOR FUTURE REFERENCE
WELCOME TO VERMONT CASTINGS
Founded in 1975, Vermont Castings has always stood for
uncompromising commitment to quality craftsmanship and
meaningful design. Our wood stoves and hearth products deliver
more than heat – they create a warmth that unites.
Lit with purpose, our line of Vermont Castings barbecues are
designed to deliver your best grilling experience. With a durable,
robust construction built to last through the years, thoughtfully
constructed components that stand up to grilling in any season,
and a simplified system to make maintaining your investment
easier, Vermont Castings continues the promise of unwavering
quality and purposeful design.
Vermont Castings barbecues do more than just grill. They let you
create enduring connections around food and flame.

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www.vermontcastingsbbq.com

4
MODEL No. 085-3155-2/G53901
TOOLS REQUIRED
Mallet Screwdrivers Wrench 4 People
SYMBOLS
HARDWARE PACK
PART NO. DESCRIPTION PHOTO QTY
1
2
3
4
5
6
7
8
9
¼"-20UNC x 38 Screw
¼"-20UNC x 13 Screw
NO.10-24UNC x 13 Screw
ST4.8 x 10 Tapping Screw
Wheel Bushing
Pin, Wheel
Spacer, Door Handle
Pin, Main Burner
NO.10-24UNC x 18 Screw
6
29
29
2
3
1
4
3
4
PARTS
SYMBOLS: THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL
AND IMPORTANT PART INFORMATION.
HEAVIEST END STOP

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PARTS
ITEM
NO. QTY. DESCRIPTION PART NO.
AA 1 Top Lid Assembly G539-1800-02
AB 1 Lid Handle G539-0023-01
AC 1 Thermometer G366-0035-01
AD 2 Top Lid screw & hitch pin G539-0024-02
AE 2 Lid Bumper, Top Lid G366-0050-01
AF 2 Lid Bumper, Burner Box G527-0002-02
BA 1 Burner Box Assembly G539-1700-01
BB 1 Top Frame G539-0100-01
BC 3 Main Burners G366-0400-01
BD 2 Electrode Set 600mm, Main
Burner
G366-0030-01
BE 1 Electrode Set 800mm, Main
Burner
G539-0028-01
BF 3 Heat Plate G366-0031-01
BG 3 Cooking Grate G539-0018-01
BH 2 Heat Shield, Burner Box G366-0048-01
BI 1 Warming Rack G539-0019-01
BJ 1 Match Holder G570-0035-01
CA 1 Control Panel G539-0006-01
CB 1 Heat Shield, Control Panel G539-0032-01
CC 3 Control Knob G366-1500-01
CD 3 Bezel, Control Knob G366-0010-01
CE1 1 Electronic Ignition Module G539-0003-01
CE2 1 Battery Cover G539-0003-02
CE3 1 Ignition Switch G366-0011-01
CF 1 Ground Wire G602-0024-03
CG 1 Manifold Assembly G539-1200-01
CH 1 Regulator G312-1004-01
CI 1 Regulator Bracket G366-0046-01
CJ 1 Front Brace with Door Magnet G539-1300-01
CK 1 Metal Hose G508-0024-01
CL 1 Hose Connector G537-0002 -01
ITEM
NO. QTY. DESCRIPTION PART NO.
DA 1 Grease Drawer Assembly G539-1600-01
DB 1 Replacement Liner G366-0022-01
DC 1 Grease Pan G366-0021-01
EA 1 Side Shelf Table, Left G539-0025-01
EB 3 Tool Hooks G366-0041-01
EC 1 Side Shelf Table, Right G539-0026-01
ED 4 Side Shelf Support Brace G539-0500-01
FA 1 Front Leg, Left (F1) G366-1001-01
FB 1 Back Leg, Left (F1) G366-1002-01
FC 1 Cart Side Panel, Left (F1) G366-1003-01
FD 1 Front Leg, Right (F2) G366-1101-01
FE 1 Back Leg, Right (F2) G366-1102-01
FF 1 Upper Cart Side Panel,
Right (F2)
G366-1103-01
FG 1 Lower Cart Side Panel,
Right (F2)
G366-1104-01
FH 1 Cylinder Support G539-0017-02
FI 1 Tank Base Support G539-0016-01
FJ 1 Upper Back Panel G539-0005-01
FK 1 Lower Back Panel G539-0004-01
FL 1 Door Assembly, Left G539-1400-01
FM 1 Door Assembly, Right G539-1500-01
FN 1 Lower Door Brace G366-0015-01
FO 2 Door Handle G539-0010-01
FP 1 Bottom Panel G539-0001-01
FQ 2 Tank Exclusion Brace G366-0014-01
GA 2 Feet G539-0002-01
GB 2 Wheel G366-1200-01
GC 1 Wheel Axle G366-0003-01
H1 1 Hardware Pack G539-B001-01
H2 1 Assembly Manual G539-M001-01
H3 1 User Manual G539-M001-02
PARTS

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MODEL No. 085-3155-2/G53901
START IT
EXPLODED PARTS
Hardware
Pack
AA
AB
AC
AD
AE
AF
BA
BB
BC
BD
BE
BF
BG
BI
BH
BJ
CA
CD
CC
CG
CE1
CE2
CE3
CF
CH
CL
CI
CK
DA
DC
DB
EA EC
EB ED
FB
FA
FC
FE
FD
FF
FG
FH
FI
FJ
FK
FL FM
FN
FO
FP
FQ
GA GB
GC
CB
H1
F2
F1 CJ

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STEP 1A
BUILD IT
Assemble on a FLAT and SOFT surface
to avoid damage.
2x4
BUILD IT
FH
F2

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MODEL No. 085-3155-2/G53901
BUILD IT
STEP 1B 4x2
BUILD IT
F2
CE1
AA
CE2
CE1
BATTERY NOT INCLUDED.
-+

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BUILD IT
STEP 2A
BUILD IT
2x4
FP
F1

10
MODEL No. 085-3155-2/G53901
BUILD IT
BUILD IT
STEP 2B 2x4
F1 F2

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BUILD IT
5 6
x3 x1
Mallet
STEP 3B
STEP 3A
BUILD IT
GB
GA
F1
F2
GC

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MODEL No. 085-3155-2/G53901
BUILD IT
STEP 4A 3x4
F1
F2
BUILD IT

STEP 4B
BUILD IT
FJ
FK
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BUILD IT
BUILD IT

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MODEL No. 085-3155-2/G53901
BUILD IT
STEP 4C 3x4
BUILD IT
FJ
FK

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BUILD IT
STEP 4D
BUILD IT
3x4
CJ
CF
CE1

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MODEL No. 085-3155-2/G53901
BUILD IT
STEP 5
BUILD IT
3x2
CJ
FN
VIEW FROM INSIDE

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BUILD IT
STEP 6A
BUILD IT
STOP FOR NATURAL GAS CONVERSION CUSTOMERS ONLY
You will need a Convertible Valve System Kit (Model 085-2261-4) in this step.
See Steps 3 and 4B in manual included with this kit.
Once complete proceed to the next step.
Locate the switch screw circled in the diagram.
Using the screwdriver supplied with this kit, turn
the screw COUNTER–CLOCKWISE 3-5 TURNS
until it stops, to complete the valve conversion.
Turn the orifice removal tool
COUNTER–CLOCKWISE
to remove the LP orifice.
STEP 6B
x 3-5
CA
CA

CA
CE3
CC
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MODEL No. 085-3155-2/G53901
STEP 6C
BUILD IT
BUILD IT

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BUILD IT
BUILD IT
STEP 6D 3x2
FD
FA

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MODEL No. 085-3155-2/G53901
BUILD IT
BUILD IT
STEP 6E 3x2
CA
CH