Vermont Castings VANGUARD G36603 User manual

VERMONT CASTINGS VANGUARDTM/MC
2–BURNER BARBECUE
G36603
ASSEMBLY MANUAL
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LAST UPDATE: SEP 25, 2020
SERIAL NO./ N° DE SÉRIE

CONTACT US: 1-844-586-4660
WWW.VERMONTCASTINGSBBQ.COM
PLEASE KEEP THIS MANUAL WITH YOUR
BARBECUE FOR FUTURE REFERENCE
WELCOME TO VERMONT CASTINGS
Founded in 1975, Vermont Castings has always stood for
uncompromising commitment to quality craftsmanship and
meaningful design. Our wood stoves and hearth products deliver
more than heat – they create a warmth that unites.
Lit with purpose, our line of Vermont Castings barbecues are
designed to deliver your best grilling experience. With a durable,
robust construction built to last through the years, thoughtfully
constructed components that stand up to grilling in any season,
and a simplified system to make maintaining your investment
easier, Vermont Castings continues the promise of unwavering
quality and purposeful design.
Vermont Castings barbecues do more than just grill. They let you
create enduring connections around food and flame.
ANS Z21.58-2018 / CSA1.6-2018
Outdoor Cooking Gas Appliances
ANS Z21.58-2018 / CSA1.6-2018
Outdoor Cooking Gas Appliances

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the BBQ
at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
please visit us on the web at www.vermontcastingbbq.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-844-586-4660
WARNING
1. Do not store or use gasoline or
other flammable liquids or vapours
in the vicinity of this or any other
appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.

5
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
PART NO. DESCRIPTION PHOTO QTY
1 ¼"-20UNC x 13 Screw 23
2 NO.10-24UNC x 13 Screw 32
3 ST4.8 x 10 Tapping Screw 2
4 Wheel Bushing 3
5Pin, Wheel 1
6 Spacer, Door Handle 2
7 Pin, Main Burner 2
8 NO.10-24UNC x 23 Screw 2
9 ¼"-20UNC x 18 Screw 8
10 Electrode Wire Clip 3
11 Wrench 1
12 ¼"-20UNC x 13 Dog Point Screw 6
13 NO.10-24UNC x 13 Hex Screw 4
14 AA Battery 1
TOOLS REQUIRED
Screwdrivers Wrench 4 People
HARDWARE PACK
SYMBOLS
SYMBOLS: THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL
AND IMPORTANT PART INFORMATION.
HEAVIEST END STOP
PARTS

6
MODEL No. 085-3154-4/G36603
PARTS
PARTS
ITEM
NO. QTY. DESCRIPTION PART NO.
AA 1 Top Lid Assembly G366-3000-02
AB 1 Lid Handle G366-0037-02
AC 1 Thermometer G366-0035-01
AD 2 Top Lid screw & hitch pin G366-0038-02
AE 2 Lid Bumper, Front G366-0050-01
AF 2 Lid Bumper, Rear G560-5002-01
BA 1Burner Box Assembly G366-2200-01
BB 1 Top Frame G366-0100-01
BC 2 Main Burners G366-0700-01
BD 2 Electrode Set 650mm,
Main Burner G366-0030-01
BE 2 Heat plate G366-0057-01
BF 2 Cooking Grate G366-0064-01
BG 1 Heat Shield, Burner Box G366-0061-01
BH 1 Warming Rack G366-0033-01
BI 1 Match Holder G570-0035-01
CA 1 Control Panel G366-0009-01
CB 1 Heat Shield, Control Panel G366-0049-01
CC 2 Control Knob G366-1500-01
CD 2 Bezel, Control Knob G366-0010-01
CE1 1 Electronic Ignition Module G366-0006-01
CE2 1 Battery Cover G366-0006-02
CE3 1 Ignition Switch G366-0011-01
CF 1 Manifold Assembly G366-1400-01
CG 1 Regulator G312-1004-01
CH 1 Regulator Bracket G366-0046-01
CI 1 Metal Hose G508-0024-01
CJ 1 Front Brace with Door Magnet G366-1900-01
CK 1 Hose Connector G537-0002-01
DA 1Grease Drawer Assembly G366-2800-01
DB 1 Replacement Liner G366-0056-01
DC 1 Grease Pan G366-0055-01
DD 1 Heat Shield, Grease Pan G366-0060-01
ITEM
NO. QTY. DESCRIPTION PART NO.
EA 1 Side Shelf Table, Left G366-0062-01
EB 3 Tool Hooks G366-0041-01
EC 1 Side Shelf Table, Right G366-0063-01
ED 4 Side Shelf folding Support
Brace G366-2600-01
FA 1 Front Leg, Left (F1) G366-1001-01
FB 1 Back Leg, Left (F1) G366-1002-01
FC 1 Cart Side Panel, Left (F1) G366-1003-01
FD 1 Front Leg, Right (F2) G366-1101-01
FE 1 Back Leg, Right (F2) G366-1102-01
FF 1 Upper Cart Side Panel, Right
(F2) G366-1103-01
FG 1Lower Cart Side Panel, Right
(F2) G366-1104-01
FH 1 Cylinder support G366-0024-02
FI 1 Tank Base Support G366-0023-01
FJ 1 Upper Back Panel G366-0008-01
FK 1 Lower Back Panel G366-0007-01
FL 1 Door Assembly G366-2000-01
FM 1 Lower Door Brace G366-0015-01
FN 1 Door Handle G366-0018-01
FO 1 Tank Exclusion Brace G366-0014-01
FP 1 Bottom Panel G366-0001-01
GA 2 Feet G366-0002-01
GB 2 Caster with Lock G357-0034-01
GC 2 Wheel G366-1200-01
GD 1 Wheel Axle G366-0003-01
H1 1 Hardware Pack G366-B003-01
H2 1 Assembly Manual G366-M003-01
H3 1 User Manual G366-M003-02

7
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
START IT
EXPLODED PARTS
F2
AA
AB
AC
AD
AE
AF
BA
BB
BC
BD
BE
BF
BH
BG
BI
CA
CB
CC
CE1
CE2
CE3
CF
CG
CH
CJ
DA
DC
DB DD
EA EC
EB
ED
FA
FB
FC
FE
FD
FF
FG
FH
FI
FJ
FK
FL
FN
FM
FP
FO
GA
GC
GD
CD
CI
GB
CK
H1
Hardware
Pack
F1

8
MODEL No. 085-3154-4/G36603
BUILD IT
STEP 1A
BUILD IT
1x4
Assemble on a FLAT surface
to avoid damage.
FH
F2

9
CONTACT US: 1-844-586-4660
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-+
CE2
CE1
BUILD IT
BUILD IT
STEP 1B
STEP 1C 3x2
AA
F2
CE1
10 x1
14 x1

10
MODEL No. 085-3154-4/G36603
BUILD IT
BUILD IT
STEP 2A 1x4
The door stopper should
be on the left side.
FP
F1

STEP 2B 1x4
F1
F2
11
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
BUILD IT
BUILD IT

12
MODEL No. 085-3154-4/G36603
BUILD IT
BUILD ITBUILD IT
STEP 3B 4 5
x3 x1
STEP 3A
GB
GB
GC GD
11 x1

13
CONTACT US: 1-844-586-4660
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BUILD IT
BUILD ITBUILD IT
STEP 4A 2x4
F1
F2
BACK PANEL ASSEMBLY

14
MODEL No. 085-3154-4/G36603
BUILD IT
STEP 4B
BUILD IT
FJ
FK
BACK PANEL ASSEMBLY
Tighten top screw.

15
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
BUILD IT
BUILD IT
STEP 4C 2x4
FJ
FK
BACK PANEL ASSEMBLY
Tighten all screws.

16
MODEL No. 085-3154-4/G36603
BUILD IT
BUILD IT
STEP 4D 13 x4
CJ

STEP 5 2x2
CJ
VIEW FROM INSIDE
FM
17
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
BUILD IT
BUILD IT

18
MODEL No. 085-3154-4/G36603
BUILD IT
BUILD IT
STEP 6A
STOP
PROPANE CUSTOMERS PROCEED TO STEP 6B
FOR NATURAL GAS CONVERSION CUSTOMERS ONLY
You will need a Convertible Valve System Kit (Model 085-2261-4) in this step.

STEP 6B
CA
CE3
CC
Ensure ignition switch wires are
pushed in firmly.
19
CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
BUILD IT
BUILD IT

20
MODEL No. 085-3154-4/G36603
BUILD IT
BUILD IT
STEP 6C 2x2
FD
FA