Vermont Castings VC500 User manual

VERMONT CASTINGS
VERMONTVERMONT
C
astings
50001563 03/03 Rev.0 En
User’s Manual
For Models VC500
Gas Barbecue Grill

Page i
FOR YOUR SAFETY
If you smell gas:
• Shut off gas to the appliance
• Extinguish any open flame
• Open lid
• If odor continues, immediately call your gas supplier or fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
• Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that are contained
in this Manual before attempting to use this Gas Barbecue Grill, to prevent possible bodily
injury or property damage.
• Always keep this Manual in or near the Grill, for convenient future reference.
Warnings

SIGNAL WORDS:
The Signal Words used in this Manual, and their intended meanings, are as follows :
DANGER: Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily
injury.
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily injury.
CAUTION: Indicates that a failure to observe the safety instructions could result in property damage or minor
bodily injury.
NOTE: Designates important information relating to the safe use of the Grill.
IMPORTANT WARNINGS:
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high
temperatures for cooking and emits carbon monoxide as a by-product of combustion, prudent precautions
must be taken to assure its safe use.
• DANGER: This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or
asphyxiation
• DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent fire or explosion.
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate room for expansion
when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it will be exposed
to high temperatures when the Grill is in use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in
accordance with the Warnings and Safety Instructions contained in this Manual.
The essential Warnings and Safety Instructions are located throughout the pages of this Manual, but some
of the principal ones have been summarized below for your convenience:
Page ii
Warnings

A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL
DANGER:
• Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide
poisoning or asphyxiation.
WARNINGS:
• Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or umbrella)
or in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible fire.
• Always confirm that this Grill is not positioned under the overhang of a house, a garage or other structure
before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself,
which could result in a fire.
• Always confirm that this Grill is positioned more
than 36” (1 m) away from any combustible
materials or surfaces before lighting it, and that no
gasoline or other volatile substances are stored in
the vicinity of this Grill. The temperature of a grease
fire or of the radiated heat might otherwise be
sufficient to ignite nearby combustibles or volatile
substances.
• Always locate this Grill where there will be ample
combustion and ventilation air, but never position
it in the direct path of a strong wind.
• Never allow the Grill to operate while unattended,
to prevent uncontrolled grease fires from erupting.
Never attempt to move this Grill while it is in operation
or while it is still hot, to prevent possible personal
injury.
• Never store or use gasoline or other flammable or
volatile substances in the vicinity of this Grill or in
the vicinity of any other heat-generating appliance,
because of the danger of starting a fire.
• Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in
the absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54,
or CAN/CGA-B149.1, National Gas and Propane Installation Code.
Page iii
Warnings
Fig. 1
36” (1 m)
36” (1 m)

B. SAFE USE OF LP (PROPANE) GAS
DANGER:
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for
expansion when exposed to heat. Propane vapor may then be vented through the pressure release valve,
which could accumulate in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more
than 80 % full. An empty cylinder will weigh about 18 lb., while a properly filled cylinder should weigh no
more than 38 lb.
• Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and the
pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is not
overfilled, however, as it tends to refrigerate itself while it is being used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that
would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked
propane vapor, which is heavier than air, and which could explode if ignited.
WARNINGS:
•Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to
prevent hazardous overheating.
•Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for
bubbles. Never use a match or open flame to test for gas leaks.
•Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of
this Grill and, if necessary, install a replacement obtained from your dealer before lighting this Grill.
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and
removed from any heat source. Always store those cylinders in an upright position. Never store a spare
cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.
C. SAFE USE OF NATURAL GAS
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to prevent
possible bodily injury.
• Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons
and to assure compliance with all applicable Codes.
Page iv
Warnings

• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always seek
assistance from your gas supplier or local Fire Department if the gas smell persists, because of the danger
of fire or explosion.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use
a match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grill and, if necessary, install a replacement before lighting this Grill.
• Never permit a gas supply line to contact any heated surface of this Grill.
D.PREVENTION OF BURNS
• Always keep children and pets under close supervision when using this Grill, and never permit them to
come near the Grill while it is in use, as the exterior surfaces will be very hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply
valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders when
handling containers of hot food.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the
vicinity of any other heat-generating appliance.
E. ELECTRICAL SAFETY
• Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA
C22.1, when an external electrical source is being utilized for the Rotisserie Motor.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock
hazard would then result.
• Never permit an electrical supply cord to contact any heated surface of this Grill.
Safety
Page v

Safety Important Warnings .................................................................. i - v
Clearance Requirements................................................................ ii
Table of Contents .......................................................................... 1
Fuels ............................................................................................. 2
Safety............................................................................................. 3
Gas Hookup Hooking Up to the Gas Supply ....................................................... 4
LP Gas Supply Connection ............................................................. 4
Natural Gas Supply Connection ...................................................... 5
Test for Leaks ................................................................................ 5
Operation Control Functions .......................................................................... 6
Lighting the Main Burners ............................................................. 7
Turning the Burners Off................................................................. 8
Flare-ups ....................................................................................... 8
Match Lighting the Main Burner .................................................... 8
Lighting the Rotisserie Burner ....................................................... 9
Match Lighting the Rotisserie Burner............................................. 9
Rotisserie Setup........................................................................... 10
Lighting the Side Burner .............................................................. 11
Shutting the Side Burner Off ........................................................ 11
Using the Smoker Box ................................................................. 12
Cooking Methods of Cooking .................................................................... 13
Preparing Food for the Grill ........................................................ 14
Grilling Tips ................................................................................ 15
Cooking Time Chart ..................................................................... 16
Care & Burners ....................................................................................... 19
Maintenance Rotisserie Burners....................................................................... 20
Side Burners ............................................................................... 20
Cooking Grids ............................................................................. 20
Drip Tray ..................................................................................... 21
Stainless Steel Panels ................................................................... 21
Porcelain Enamel Castings........................................................... 21
Burner Adjustment ...................................................................... 22
Troubleshooting Guide ..................................................................................... 23
Table of Contents
Page 1

FUELS
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always
consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill.
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is originally
provided with this appliance or as specified, (see Fig. 2).
ADDITIONAL WARNINGS:
• Always install a 20 lb. propane cylinder that is equipped with a
type I valve outlet (see Fig. 3), and that has a 12” diameter and an
18” height. Always use a propane cylinder that has been
constructed and marked in conformance with either the
specifications for LP Gas Cylinders of the U.S. Department of
Transportation or the specifications in the National Standard of
Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for
Transportation of Dangerous Goods, as applicable.
• Always confirm that your propane cylinder is equipped with a
shutoff valve terminating in a Type I propane cylinder valve outlet
connection, and that it has been provided with a collar to protect
the cylinder valve.
• Never install a propane cylinder in this Grill unless it is equipped
with a listed Overfill Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by
your certified propane gas dealer. Since a new cylinder is initially
filled with air, the air must first be purged before it is filled with
propane.
• Always visually inspect the gas supply line for fraying, cracking or
rodent damage before each use of this Grill and, if necessary,
install a replacement obtained from your dealer prior to lighting
this Grill.
Safety
Page 2
Fig. 3
Fig. 2
Check hose for breaks or wear
before each use.
Type I
Connector
Regulator
Shutoff Valve
Collar

DANGER:
a) Do not store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may occur.
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any obstructions
that would restrict the circulation of ventilation air. Good ventilation will prevent any possible accumulation of
leaked propane vapor, which is heavier than air and which could explode if ignited.
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder
prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.
ADDITIONAL WARNINGS:
• Always handle propane cylinders with great care, as the contents are under high pressure.
• Always close the propane cylinder valve promptly after each use of the Grill.
• Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from
living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILDING,
GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA.
• Always keep cylinders out of reach of children.
• Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,
whenever a propane cylinder has been disconnected.
• Always transport a propane cylinder in an upright, secure position, after confirming that its valve is
closed.
• Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.
• Never transport a propane cylinder in the passenger compartment of a car or truck.
• Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed
from the Grill.
• Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never
store a spare cylinder in the vicinity of this Grill.
• Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to overheat.
• The LP cylinder must be arranged for vapor withdrawal.
Page 3
Safety

Hooking Up to the LP (Propane) Gas Supply
FOR YOUR SAFETY
1. WARNING: Never store or use gasoline or any
other volatile substance in the vicinity of this Grill.
2. WARNING: Never store a spare propane cylinder
in the vicinity of this Grill, or in the vicinity of any
other potential heat source.
LP (PROPANE) GAS SUPPLY CONNECTION
1. Always place the propane tank in the tank locator hole in
the bottom pan of the cylinder compartment.
2. Always confirm that all burner control knobs are in the
OFF position before activating the gas supply.
3. Always connect the gas supply regulator as follows:
• Insert the nipple of the valve coupling into the tank valve
and tighten the connection collar by turning it clockwise
with one hand while holding the regulator with the other
(see Fig. 4).
WARNING: Always conduct a leak test before lighting the Grill,
to prevent a possible fire or explosion (see page 5).
Gas Hookup
Page 4
Fig. 4
Fig. 5
VERMONT CASTINGS
VERMONTVERMONT
C
astingsastings

Natural Gas Supply Connection
TO CONNECT:
1. Push back the Sleeve on the Socket as shown below
(see Fig. 6a).
2. Insert Plug and release the Sleeve (see Fig. 6b).
3. Push the Plug until Sleeve snaps forward to lock the
Plug in the Socket.
•WARNING: Always conduct the following safety tests
before lighting the Grill, to prevent a possible fire or
explosion (see leak test below).
TO DISCONNECT:
1. Push Sleeve back and pull the Plug out.
TESTING FOR GAS LEAKS
Before attempting to operate this Grill :
1. Always confirm that all burner control knobs are in the OFF position.
2. Always connect the gas supply hose first and then open the gas shutoff valve.
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection
points (see Fig. 5) to test for gas leaks. Never use a match or open flame for that purpose.
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off
the gas immediately and tighten the connection, if you find that a leak exists.
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier
promptly to obtain assistance.
WARNINGS:
• Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn
Natural Gas.
• All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the supply
connection must be made in accordance with local code or, in the absence of local codes, with the national
fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance with
the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/CGA 1-
B149.1 AND .2 installation code. A shutoff value must be installed between the gas grill and the main supply.
For natural gas, use a
3
/ 8 ” or
1
/ 2 ” natural gas supply line capable of an a input of at least 75,000 BTUs.
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of the
gas supply piping system at pressures which exceed 1/2 psi (3.5 kPa).
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve
Page 5
Gas Hookup
Release Sleeve
Fig. 6a
Fig. 6b
Retract Sleeve
Release Sleeve

Control Functions
PROPANE TANK VALVE
WARNING: Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of
propane vapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has
been completed.
BURNER CONTROL VALVES
There are five independent control valves for the main burners, and a separate control valve for the rotisserie
burner (see Fig. 7).
The OFF position is indicated by the dot above each knob. A full range of flame adjustment is available from
High to Low, (by turning a knob counterclockwise).
ELECTRONIC IGNITION SYSTEM
As you push the Igniter Button, you will hear a series of clicks as the igniter module generates an ignition
spark to the burners. The burner should light within four seconds. The system is powered by a single “AA”
battery. To remove or replace the battery, turn the push button knob counter clockwise, and carefully pull
out the spring and battery. Ensure that the positive end of the battery is in the down (bottom) position before
replacing the knob.
PIEZO IGNITION SYSTEM
As you turn the Ignitor Knob clockwise, you will hear a click as the Piezo module generates an ignition spark
to the burner. The burner should light within four seconds.
Operation
Page 6
Fig. 7
Rotisserie Burner ControlIgniter Button Main Burners (5)

Lighting the Main Burners
1. Always open the Hood completely and always inspect
the Grill and burners to confirm that all components
are properly positioned before lighting the main
burners.
WARNING: Never stand with your head directly over the
Grill when preparing to light the main burners, to prevent
possible bodily injury.
2. Always confirm that all of the burner control knobs are
in the OFF position before opening the gas supply.
3. Turn on the propane gas supply valve at the tank (1 to 2
turns) or turn on the main natural gas supply valve (see
Fig. 8).
4. Turn the selected Burner Control Knob to the HI position
by pushing down on the knob and turning it counter-
clockwise.
5. Immediately push Igniter Button. The selected burner
should light within four seconds. Light the burners
sequentially from either left to right or right to left.
• WARNING: IF THE SELECTED BURNER DOES NOT LIGHT, immediately turn the burner control knob to the
OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions
(see Page 8).
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide
on Page 23 for corrective action.
7. Always preheat the grill before starting cooking. Light both burners and adjust them to the HI position for
5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.
8. Adjust the Controls to a medium setting for most cooking requirements. A light coating of cooking oil on
the cooking grids, before heating the Grill, will prevent foods from sticking to the Grill.
NOTE: When lighting the grill for the first time, burn
with the main burners on HIGH for at least 30 minutes,
to burn off any manufacturing residues.
Fig. 8
Fig. 9a Fig. 9b Fig. 9c
Normal: Soft blue flames Out ofAdjustment: Noisy, hard blue
flames indicate too much air Poor Combustion: Wavy yellow flames indicate too little air
Page 7
Operation

Turning the Burners Off
1. Always turn the burner control knob(s) to the OFF position when cooking has been completed.
2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line.
3. Close the Hood of the Grill.
FLARE-UPS
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some
flaring is normal and desirable, as it helps impart the unique flavors associated with grilled foods.
Controlling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly
cooked foods and to prevent the possibility of an accidental fire.
•WARNING: Always monitor the Grill carefully while cooking and turn the flame level down (LO), or OFF,
if flare-ups intensify.
MATCH LIGHTING THE MAIN BURNERS:
1. Always open the Hood completely and inspect the
Grill and burners to confirm that all components are
properly positioned, before lighting the main
burners.
WARNING: Never stand with your head directly over
the Grill when preparing to light the main burners, to
prevent possible bodily injury.
2. Always confirm that all of the burner control knobs
are in the OFF position before opening the gas supply.
3. Always turn on the propane gas supply valve at the
tank (1 to 2 turns) or turn on the main natural gas
supply valve.
4. Insert a lit match or a butane lighter into the match
lighting hole located on the left hand side of the base,
(see Fig. 10).
5. Turn the left Burner Control Knob to the HI position
by pushing down on the knob and turning it
counterclockwise.
Operation
Page 8
Fig. 10

Lighting the Rotisserie Burner
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted
perfection.
TO START THE ROTISSERIE BURNER:
1. Always open the Hood completely before attempting to light the Grill.
•WARNING: Never stand with your head directly over the Grill when preparing to light the Rotisserie
burner, to prevent possible bodily injury.
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.
4. Turn the Rotisserie Burner Control Knob to the HI position, by pushing down on the knob and turning it
counterclockwise.
5. Immediately push the Igniter Button. The Rotisserie burner should light within four seconds.
•WARNING: IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner control knob to
the OFF position, to prevent gas buildup Wait five (5) minutes for the gas to clear and then repeat the
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting
instructions below.
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide
on Page 23 for corrective action.
7. Always preheat the Grill before starting to cook on the rotisserie.
MATCH LIGHTING THE ROTISSERIE BURNER:
1. Always open the Hood completely, before attempting to light the
Grill.
WARNING: Never stand with your head directly over the Grill
when preparing to light the Rotisserie Burner, to prevent possible
bodily injury.
2. Always confirm that all of the burner control knobs are in
the OFF position before opening the gas supply.
3. Turn on the propane gas supply valve at the tank (1 to 2
turns) or turn on the main natural gas supply valve.
4. Insert a lit match or a butane lighter into the match lighting
hole located below the rotisserie screen (see Fig. 11).
5. Turn the Rotisserie Control Knob to the HI position by pushing
down on the knob and turning it counterclockwise.
Page 9
Fig. 11
Operation
Rotisserie
Lighting Hole

Rotisserie Setup
The Rotisserie burner is intended to be used for rotisserie cooking only.
WARNING: Never use the main burners while using the Rotisserie burner, as that could result in igniting the
drippings, or overheating your Grill.
The Rotisserie assembly includes a
counterweight for large or irregular
food items ; using the counterweight
will reduce the strain on the motor.
1. Remove the warming rack. Lay a flat
pan directly on the cooking grates
to catch drippings. Large food items
may require that you remove the
cooking grates and place the pan on
the sear plates.
2. Insert the ends of the Rotisserie
Support into the slots of the right
cooking grate, so that the edge of
the support is approximately 1”
from the right casting, and the top
groove is in line with the rotisserie
spit hole in the left casting (see
Fig. 12).
3. Engage the Motor Bracket into the Bracket guide on the inside edge of the left shelf.
4. Engage the Rotisserie Motor in the Motor Bracket (see Fig. 12).
5. Assemble the spit and meat forks. Adjust the retainer bushing to keep the spit in place (see Fig. 12).
Tighten the thumbscrews with small pliers.
• Always use the counterweight to balance the spit when cooking large or irregular food items.
• The Rotisserie Motor is rated to turn a maximum load of 12 lb.
WARNINGS:
• Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Motor.
Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard would
then result.
• Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill.
Fig. 12
Operation
Page 10
Rotisserie
forks
Rotisserie
bracket
Rotisserie
motor
Rotisserie
support
Bushing

Operation
Page 11
Fig. 13
Control
knob Igniter
Lighting the Side Burner
WARNING: Never stand with your head directly over the Grill when preparing to light the side burner, to
prevent possible bodily injury.
1. Turn the side burner control knob to HI (see Fig. 13).
2. Turn the Igniter Knob clockwise until the burner ignites. The burner should light within four clicks of the
igniter.
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue flames or wavy yellow flames are not.
You can adjust the flame with the air shutter below the control knob (see Fig 19). If yellow flames persist, refer
to the Troubleshooting Guide on Page 23.
SHUTTING THE BURNER OFF
1. Turn the control knob counterclockwise to the HI position, then depress it and turn it to OFF. NEVER force
the knob without depressing it, as that can damage the valve.
O
F
F
HI
LO
IGNITOR VALVE CONTROL

Using the Smoker Box
The Grill is equipped with a Rotisserie Burner Smoker Box. You can add a distinct, smoky flavor to your food
by burning a variety of woods or herbs in this unit. The Smoker Box can also be used directly on top of the
Sear Plate, over the Main Burner, when the Rotisserie Burner is not being used.
1. Always soak any wood chips or herbs that you wish to smoke for a half-hour or more.
2. Always pre-warm the Grill before adding your smoking agent to the Smoker Box.
3. Remove the lid from the Smoker Box with a pair of tongs, or while wearing an insulated protective mitt
and place some of the presoaked material in it (see Fig. 14).
4. Use low or medium heat for smoking.
5. Use a marinade with drier foods to benefit the smoking process and to enhance the flavor of your smoked
dishes.
WARNING: Always wear an insulated protective mitt when adding a smoking agent to the Smoker Box, to
prevent burns.
Operation
Page 12
Fig. 14 Rotisserie Burner Smoker Box

Methods of Cooking
With its combination of burners and accessories your gas grill can provide for
virtually every conceivable style of cooking.
• The powerful Main burners deliver the middle and high range of temperatures
desired for traditional barbecuing. This includes searing and finishing steaks,
hamburgers, pork chops and the like, or grilling chicken parts, sausages, or
kebabs with more moderate heat (see Fig. 15a).
• The Rotisserie burner delivers the succulent self-basted flavors of chickens,
ducks and hams or pork, beef and lamb roasts that only rotisserie cooking can
achieve. Also, the radiant infrared unit ensures that you will be enjoying the
results much sooner (see Fig. 15b).
• The Side burner boils, sautés, stir fries or warms all with equal aplomb. Plus
its high power is more than adequate for deep frying seafood, vegetables and
meats or hard boiling soups, lobsters or corn on the cob (see Fig. 15c).
• The Rotisserie Smoker Box allows you enhance the flavors of foods by slow
smoking with herbs, or a variety of wood chips or chunks (see Fig. 14).
• The optional Griddle pan accessory extends your capabilities again. With this
item you can pan fry eggs and bacon, potatoes or seafood. Or if you prefer, use
it to grill fish steaks, other seafood or lamb chops.
Fig. 15a
Fig. 15b
Fig. 15c
Cooking
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ROTISSERIE

One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two
common methods of cooking, Direct and Indirect cooking.
In the Direct cooking method, food is placed directly above the heat source. This method is used in
searing for example where you require high and immediate heat to quickly brown the outside layer of meats
thereby sealing in their juices to enhance flavor. On the grill this is accomplished using one or both of your
main burners and placing the food on the porcelain cooking grids directly over the burners. This may be
done with the grill hood either open or closed.
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill lid
closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the action of a
convection oven where heat is circulated by the use of a fan to achieve a similar result. This method is
perfect for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide
variety of foods. Indirect cooking on your grill is accomplished using one of the main burners and placing
the food on the porcelain cooking grid above the opposite burner, or on the warming rack burner. The grill
hood should always be closed when employing the indirect cooking method
PREPARING FOOD FOR THE GRILL:
WARNING: Always observe safe food-handling and safe food-preparation practices when using this Grill, to
prevent food-borne illnesses :
• Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed to
warm conditions prior to cooking.
• Always use a meat thermometer to confirm that foods have been fully cooked.
• Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked food
on the same plate, and never place cooked food on a plate that was used for handling raw food. Always
carefully wash all plates and utensils used to handle raw food before using them to handle cooked food.
• Always wash all vegetables, seafood and poultry before cooking.
• Always leave uncooked foods in the refrigerator until you are ready to start cooking.
• Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.
• Always preheat your Grill for 5 to 10 minutes before cooking, and clean off all grease and food residue
before using the cooking grids.
Cooking
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