Vermont Castings Defiant Encore 0028 User manual

SERVICE
WL
for the
Defiant
Encore
Models:
#0028
#2140

DSFIA}{T
ENCORE
DESIGN.
CIL${GES
The Defiaac Encore daoper vas nodified ia October L986 co provide a
cast wedge
shaped sEop to preveEE
Ehe danper froo scriking or res:ing
on che caEalytic package vhea operating Ehe sEove ic che updrafi
oode. The torsioo bar slicie area ia the cencer of El:€,daoper ras
widened to preclude t,orsioo bar binding when opening and closing the
daope
r .
The asir drop asserably "ras uodified in Occober 1986 to accept a
sptit(tw<l piece) half hinge which al 1
ows 3 dineosiocal adjusEneat of
the ash door resulting in ao irprorr"d ash d,oor io ash d,rop aud scove
boccoo
se:1.
ln November 1986 the ash door handle asseobly r;as leagtheneci to
accorlnodaEe the plioth coafiguratiou and Eo iocrease Ehe safecy
faccor iiy avoidiag the possibility of scrapiog or bu:uing the
knuckles whee opeaing oE closing rhe asb, d,oor.
The secoudary air valve(f1ap) was nodified iB, Deceober of 1986 Eo
accepE, a pop riveE shich acts as a valve sEop or liuiter to prevenE
the valve fron haogiog below ics isr.ecded posicioa and eliuioace
vibraEioo of the air valve during cacalycic burn periods.
t:

DEFiANT ENCOR.E
1. Explod,ed. View Parts Illustrations
2. Parts List
3. Drill and TaP Iliustrations
4. Dri1l and TaP Guide
5. Ind,ividual Part Replacement/'Reoai-r Frocedures
5. Complete Disassenrbly Frocedure
7
. Complete Gasketing Procedure
8. Complete AssernblY Procedure
r5

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trtt'
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I
:28
I

EHCCii
RtPAiR/ntpLAC:HtxTpARiS
LISi
(0007A)
0escriotfon
Iter
rn
f Part t
t
_:l
-4
-tt
-t)
-7
-t
I
-tz.
-.l3
-14
-15
-'l
9
-?a
-?1
-?2
-1J
-8 130-7436 Ash
0rop
Split Hinge,
Cast
-9 'l
30-7443 Otl Door, Cast
-10 'l
50-0653 Ash
Door
Handle
.|30-7410 Eottom,
Stove, Cast
.l30-i4ll Prinary
Air Frane, Cast
'130-741? Prinary Air Ya'lve,Cast
150-1493 PrinarY
Air Rod
f304
S.S.
1/8'0ia.
'1
20-1020 Prinary Air Rod
CliP
..l25
I.D.xZl0
0.0. S.S.
.130-74?0 Ash 0rop, Cast
130-7435 Ash
Drop
5p'l
it Hin9e,
Cast
'130-05'15 Pawl, Cast
.|20-3005 Clevis
Pin
1/4'0ia.x3-1/?'Long
'150-'1039 Ash
Pan
Bracket
i30-7405 Ash
LiP, Cast
130-74?7 Legs,
Cast
130-7407 Front, Cast
.t30-7400 Left Door, Cast
5OO-0340 Left Door Hfn9e
AssenblY
13.0-
74A? Door
Hinge Boss, Cast
l5O-04.|5 UPPer
Door
Pin
-15 l5o-o5oo 0oor
Hand'le
Insert Ho'lder
-17 5OO-547'l Cable
Asi"tblY
-'l
I l3O-7418 PrinarY
Air Tube
Cover
Plate, Cast
lq

Erffi'E4q
Encore
Repa
ir/nep)acement
parts I r'al
Item I
-
_4t'
-48
_19
-(n
JV
-a
-)
|
a^
-- t
-t
--
-\
{
_54
'?-
-\\
JJ
-55
-s7
_58
-59
. -50
a.
-0
|
-6?
_53
-54
F.
VJ
-65
_57
-58
-59
part {
130-7417
130_7121
150_.t
488
't50_,t035
150-1035
150_1034
150-1033
500_5170
120_1985
12A
-
I
84
6
130_7415
t50-0508
t30-74?3
130-7434
500-42?4
t30-744?
150-t
489
t50-t490
120-1985
160-1491
150-1192
140-llts
5
0
0
-
?7
9
8
0escrlptlon
Upper
Ff
reback,
Cast
Danper,
Cas.t
Damper
Tab
.lA5 Thk
Torsion
gar Cllp
Tors{on
Bar,
3/g.0f
a.
Actuator Link 1/4. Thk.
x3/4.rt.
0aoPe.
!landie.Rod,
3/g. 0ia.
fhernostat Co{l & Rod
Asserab.ly
Jump
Rl'ng
Frictlon Sprf
ng
Thernostat
Access
Cup,
Cast
Danrper
handle
Sfub, Hf
ckel llate
Danper
Lf
nk accesspanel, Cast
Flat Grate,
Casi
Therurostat
Handle
Assenbly
Catalyst
Access
panel,
Cast
Secondary
/.ir probe Assernbly
Secondary
Af
r Flap
Shim
Ring, ilg !{ire
Secondary
Af
r Lf
nk
Secondary
Af
r Cover
Glasspane
l{ickel p'tate
089 lif
re
Piate
Gasket Assearbly, piefc:-seC

EXCOR,E
HARDI{ARE
t BULK ITEI{S
120-0544
Description
Socket
Head
Cap Screw
12A-0895 Phillips Round
Hd.
Hach.
Scr.
1/4-20x5/8'B'l
ack 0x.
Part
Ho.
'120-'1374
'l
20-247
4
Hex
Head
Cap Screv
114-2Ax3/4'B'l
ack 0x.
Flat Hasher
1/4" 5id.
'l
20-0417 Socket
5et Screv
1/4-20x1
/4'Knrl. Cup
Pt.
120-045'l Socket
Button
Hd. Cap
Screv
I
/4-20x3/4'
'l
20-32i
0Hex
llut-Plain
1/4-2O
'l
20-3290 Hex Toplg.ck
Jarn
llut 3/8-'l
6 z.
120-303'l Hairpin Cotter
.080x'l-3/.|5'
f'1
3 Hi
tch Pin
.l20-'l
338 Hex
HeadCap Screv
1/4-20x1
/?'B'l
k. 0x.
l?A-A48? Socket
Flat Hd. Hach.
Screw
l/4-20x1/2'81k.
0x.
'l
20-13?2 Hex
Head
Cap Screw
'l
0-24x1
/?'z.
120-2488 F'l at Hasher
3/8" 5td.
120-'1443 Hex
Head
Bo'lt
3/a-l
5x'l
-1
/4' z.
'l
20-1745 Hex
Head
Leveler
Eoit
1/4-20x1'Hickel
Plate
'l
20-0848 Phillf
ps
Flat Hd.
Hach. Screx
1/4-?0x?'B'lack 0x.
120-1347 HexHead
Leveler
Bolt
1/4-?Axl/?'Type
FH
120-099'l Phillips Pan
Hd.
Hach.
Screx
'l
0-24x3/4'2.
*?* l

0escription
120-3251 Hex
Hut 10-21 p'l
ain
120-24?3 t{asher
SAE
f't
0
120-'13'10 S'lot
Pan
Hd.
Hach. Screw
1/4'-20x3'Black
0x.
'l
20-1294 Slot. 0val Hd. Screx
1/+-
20x3
-3/B'
120-3588 Thernocord
Gaskec
5./15'5
Needie
120-447O Thermocenent,
ll oz.
'l
20-3589 Therurocord
Gasket
3/8'4 lleedje
Lorr0ensity
120-4867 Control
Cab'l
e 1/3?'S.S.
'120-4874 0val Copper
S'leeve
1/3?.
.I20-6.I51 6asket
Cement,
3 oz.
Part ll
9.
1:2
0-3
55
5
.l20-5.l04
120-3537
.l60-1396
160-'l
394
120-3658
'l
?0-1899
Thernocord
Gasket
1/8'
Titebond
Glue
Interan
Gasket
3H
Glass
Clip .049 S.5. 1/?'x
3/4'
G'l
ass
Clip .049
S.S. 1/Z'x
5/g'
Aroaseai
Gasket
S/16' v/core
Hole
Plug,5/16'
I 15

OEFI^Hi EHCORE
DR,
ILL AXO
TAP
GUiD:
0epth Tap
5f
ze
):ey 0ri'l'l
13/54'
1??
t??
J7)
25
/
64
"
13/54'
13/64',
13/
54'
13/54'
'1
3/64'
13/54'
l3/54'
3/l {5'
5/15'
3/15'
1/8"
5/16'
1/g'
'll'
tG'
3/8'
1/4'
Ncte: llhen threading to
vith a bottonring
Tap
iyoe
n
Thru
1
/
?'
3/8'
Thru
Thru
1!2'
5/8'
3/g'
7/16"
II
/l5'
?7/1?
'
-.1--
3/4'
Thru
Thru
'11/'16"
1/?'
Th
ru
Thru
Thru
Thru
Th
ru
Thru
1/4':20
l0-24
'l
0-24
l0-24
7
/16'-20
1
/
4
-20
1
/
4
-ZO
1
/
4.-?a
1
/
4
-20
1/q-zo
1
/
1-?0
1
/
1-?A
3/8-15
Taper
Eottoming
Boi"onring
Taper
Taper
Eoitoming
Eottonin,3
Eoitorn{ng
Eottorain13
Boitoraing
Bottoaring
Eottoming
J
r.i
R
the bottora
of a bi ind
'.ap
after clea'ning the
Taper
always
finish
of a'l
I chiPs.
hole,
hole

A
I
DEFIANT ENCOR.E
DiTILL & TAP ILLUSTB.AIIONS
Front (iaside view)
o
lillllll
illlillllllll
--+5
Scove Fronc (oucside viev)
lla