Vermont Castings ODSR36A User manual
948
SR cover
11/18/97
20006811 1/13 Rev. 15
Homeowner's Installation
and Operating Manual
2
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Description ................................................3
Precautions ................................................3
Moisture Resistance .........................................3
Drafts ....................................................3
Gas Logs .................................................3
Cleaning .................................................3
........................................4
Hearth Dimensions ..........................................5
Chase Installation and Parts Identication . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney Requirements ......................................7
..............................................8
Moisture Resistance .........................................8
Mounting the Fireplace .......................................8
Planning the Chimney Run ....................................8
The Ten Foot Rule ..........................................8
Chimney Supports ..........................................9
Chase Installation ...........................................9
......................................................9
Insulating Fireplace Enclosure for Cold Climates . . . . . . . . . . . . . . . . . . . 9
Framing .................................................10
Chimney Setup ............................................10
Straight-Up Chimney Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Offset Installation ..........................................10
Ceiling Chimney Hole/Possible Obstructions . . . . . . . . . . . . . . . . . . . . . 10
Cutting the Hole ...........................................11
Framing the Ceiling Hole ....................................11
Positioning, Safety Strips, Securing the Fireplace . . . . . . . . . . . . . . . . . 11
Installing Outside Air Kit .....................................12
Installing the Chimney System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Finishing .................................................14
Side Wall Protection ........................................16
Hearth Installation ..........................................16
Installing Line for Gas Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
..............................................19
...................................................20
...........................................21
.......................................................23
Read all instructions and warnings carefully before starting installation. Failure to follow these instruc-
tions may result in a possible re hazard and will void the warranty.
Fuels used in gas, wood-
burning or oil red appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
3
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
The ODSR Series "A" replaces are clean-faced, solid
fuel, woodburning replaces.
Vermont Castings Group Fireplaces and component parts
have been highly tested and will operate safely when
installed in accordance with instructions provided in this
manual. Carefully read and understand all instructions
beginning installation.
If you notice any damage to replace or component parts,
immediately report damage to your Vermont Castings
Group dealer.
Only use Vermont Castings Group components or the war-
ranty will be voided and a re hazard may be created.
Vermont Castings Group warranty will be voided by and
Vermont Castings Group disclaims any responsibility for
the following actions:
•
•
•
•
Consult local building codes to ensure that you are in com-
pliance installing the replace.
Fireplaces must be vented to the out-of-doors.
This outdoor replace will shed moderate amounts of wa-
ter, but is not waterproof. Water and condensing water va-
por may enter the chase under certain conditions.
The replace will not perform as an exterior wall. Mois-
ture penetration must be considered for construction that
places the replace in structure walls or on moisture sensi-
tive surfaces.
When installed on exterior walls: Vermont Castings Group
recommends the replace chase be constructed outside
the structure's weather envelope. Where the platform
meets the wall, use a ashing detail similar to that required
for attached decks. Chase platforms, including hearths
should slope away from the structure at 1/4 in per foot.
The replace can be shimmed level.
When installed on surfaces where water may collect or
cause damage: Vermont Castings Group recommends a
slope of 1/8 in to 1/4 in per foot towards the drain port sug-
gested. The replace can be shimmed level.
Hearths should slope away from the front of the replace
and chase at 1/8 in to 1/4 in per foot. Metal safety strips
must be on top of any combustible hearth materials used
for moisture management.
The replace should not be located in areas that create
drafts (ie: frequently opened doors and central heating air
inlets/outlets) that hamper the normal ow of air into the
re.
If you plan to install a gas log, the gas line should be installed
before framing the replace. The gas line must be installed
by a certied gas line installer.
There are three methods of cleaning the polished stainless
steel of your outdoor replace;
1. Warm, soapy water - to loosen any dirt lm
2. Glass cleaner with ammonia
3. Stainless steel cleaner available at hardware stores
Regardless of which method is used, remember that any-
thing with too much abrasive may dull the nish.
4
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
ODSR42A specications and framing.
42"
(1067 mm)
46"
(1168 mm)
396"
(1006 mm)
5/8"
(16 mm)
5/8" (16 mm)
1/2" (13 mm)
1/2"
226M"
(578 mm)
24"
(610 mm)
76M"
(197 mm)
756O"
(191 mm)
Gas Line
Access
Recessed
Nailing
Flange
FP591
SR42 SPECS
10/28/98
7/6/99 djt
correct dims.
11" Dia.
(279 mm)
Minimum Rough Opening
Width 47" (1194 mm)
Minimum
Rough
Opening
Height
Minimum
Rough
Opening
Depth
50" (1270 mm)
50" (1270 mm)
7056O" (1791 mm)
856M"
(210 mm)
22"
(559 mm)
2256O"
(572 mm)
2656M"
(667 mm)
436M"
(1111 mm)
146"
(372 mm)
11"
(279 mm)
8"
(203 mm)
756O"
(191 mm)
Outside
Air
Gas Line
Access
8" Dia.
(203 mm)
36" (914 mm)
ODSR36A specications and framing.
36"
(914 mm)
146"
(372 mm)
11"
(279 mm)
40"
(1016 mm)
396"
(1006 mm)
5/8"
(16 mm)
5/8" (16 mm)
4856O" (1232 mm)
4856O" (1232 mm)
1/2" (13 mm)
1/2"
6856O" (1740 mm)
856M"
(210 mm)
22"
(559 mm)
2256O"
(572 mm)
22" (559 mm)
226M"
(578 mm)
24"
(610 mm)
436M"
(1111 mm)
8"
(203 mm)
76M"
(197 mm)
756O"
(191 mm)
756O"
(191 mm)
Outside
Air
Gas Line
Access
Gas Line
Access
Recessed
Nailing
Flange
6811
ODSR36
specs
9/03
11" Dia.
(279 mm)
Minimum Rough Opening
Width 41" (1041 mm)
Minimum
Rough
Opening
Height
Minimum
Rough
Opening
Depth
8" Dia.
(203 mm)
3456O" (876 mm)
5
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
A
B
C
FP1531
hearth dimensions
9/04 djt
ODSR36A 31¹⁄₈" 19⁷⁄₈" 15¹⁄₂"
(791 mm) (505 mm) (394 mm)
ODSC42A 36³⁄₄" 22⁷⁄₈" 15¹⁄₂"
(934 mm) (581 mm) 394 mm)
FP1531
Hearth dimensions.
1/2” (13 mm)
FP1642
concrete install
9/06
Blocking
Metal Safety Strips
Hard, Flat Surface
(i.e. concrete)
Exterior chase installation.
When installation
is on a hard, at surface
(such as concrete), the
surface must be sloped
1/4" per foot away from
any structure.
FP1642
FP554
BR/BC
Combo of IWF261 AND IWF265
11/10/97
Insulation methods shown are optional for cold climate, not a
requirement for unit operation or exterior installation .
FP554
Fireplace and chase parts identication.
Termination Cap
Storm Collar
Pan Flashing
Batt Insulation
(cut out around
restop)
Firestop
Ceiling Level
Draftstop
Ledge Bracket
Surround
Damper Control
Gas Line
Knockout
(both sides)
Screen
Grate
Firebox
Metal Safety
Strips (1,2 or 3)
Outside Air
Cover Plate
Gas Line Access
(both sides)
FP1641a
exterior chase installation
9/06
Termination Cap
Storm Collar
Pan Flashing
Ledge
Bracket
Surround
Damper
Control
Gas Line
Knockout
(both
sides)
Screen
Grate
Firebox
Metal Safety
Strips (1,2 or 3)
Outside Air
Cover Plate
Gas Line Access
(both sides)
Interior sides
of chase
should be
weather proof
Exterior
Siding
Exterior
Siding
Standoff
FP1641a
6
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
FP1001
fireplace setting
1/4/00 djt
10'
(3m)
Min.
6'4"
(1.9m)
Min.
If the replace is a
freestanding unit, it must be
located a minimum of 10'
(3 m) from the opening of
the rebox to a combustible
structure.
A minimum height of 6'4"
(1.9 m) measured from the
base of the rebox to the
bottom of the termination
cap is permitted.
FP1001
Freestanding installation.
7
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
0 0 0 0 0 3" 11"
1 0 0 0 0 8¹⁄₄" 20"
0 1 0 0 0 11¹⁄₄" 25¹⁄₄"
2 0 0 0 0 13¹⁄₂" 29¹⁄₄"
1 1 0 0 0 16¹⁄₂" 34¹⁄₄"
0 0 1 0 0 20¹⁄₄" 40³⁄₄"
2 1 0 0 0 21³⁄₄" 43¹⁄₂"
0 0 0 1 0 26¹⁄₄" 51¹⁄₄"
0 1 1 0 0 28¹⁄₂" 55¹⁄₄"
1 0 0 1 0 31¹⁄₂" 60¹⁄₄”
0 1 0 1 0 34¹⁄₂" 65¹⁄₂"
0 0 2 0 0 37¹⁄₂" 70³⁄₄"
1 1 0 1 1 41¹⁄₂" 77³⁄₄"
0 0 1 1 1 45" 83³⁄₄"
0 1 2 0 1 47¹⁄₄" 87¹⁄₂"
0 0 0 2 1 51" 94"
0 1 1 1 1 53¹⁄₄" 98"
0 0 3 0 1 56¹⁄₄" 103¹⁄₄"
0 1 0 2 1 59¹⁄₄" 108¹⁄₂"
0 0 2 1 1 62¹⁄₄" 113¹⁄₂"
0 1 3 0 1 64¹⁄₂" 117¹⁄₂"
0 0 1 2 1 68¹⁄₄" 124"
0 1 2 1 1 70¹⁄₂" 128"
0 0 0 3 1 74¹⁄₄" 134¹⁄₂"
0 1 1 2 2 78" 140³⁄₄"
0 0 3 1 2 81" 146"
0 1 0 3 2 84" 151¹⁄₄"
0 0 2 2 2 87" 156¹⁄₂"
0 1 3 1 2 89¹⁄₄" 160¹⁄₄"
0 0 1 3 2 93" 166³⁄₄"
0 1 2 2 2 95¹⁄₄" 170³⁄₄"
0 0 0 4 2 99¹⁄₄" 177³⁄₄"
0 1 1 3 2 101¹⁄₄" 181³⁄₄"
0 0 3 2 2 104¹⁄₄" 186¹⁄₄"
0 1 0 4 2 107¹⁄₄" 191¹⁄₂"
0 0 2 3 2 110¹⁄₄" 196³⁄₄"
0 1 3 2 3 114" 203¹⁄₄"
0 0 1 4 3 117³⁄₄" 209³⁄₄"
0 1 2 3 3 120" 213¹⁄₂"
0 0 0 5 3 123³⁄₄" 220"
¹⁄₂
G + H cannot exceed 20 feet.
Air Space Clearances: SK8 (2-wall) = 1¹⁄₂" and "S" Series (3-wall) = 2"
The following safety rules apply to offset
installations (letters correspond with il-
lustration above):
Height of the chimney is measured
from the hearth to the chimney exit.
ODSR36A ODSR42A
Maximum: 90'0" 90'0"
Minimum:
Without Elbows 12' 6" 12' 6"
With 2 Elbows* 14' 6" 14' 6"
With 4 Elbows* 21' 0" 21' 0"
Do not use more than 4 elbows per
chimney.
Attach the straps of the return (top) elbow
to a structural framing member.
The offset (rst) elbow of any pair does
not have straps.
IWF269
The chimney cannot be more than 30°
(45° in Canada) from the vertical plane in
any installation*.
The maximum length of the angled run
of the chimney system is 20 feet. (G
plus H cannot exceed 20 feet.)
A chimney support (Model SKCS8)
is required every 6 feet of angled run of
chimney. Chimney supports are required
for every 30 feet and 60 feet (SK8 pipe) or
20 feet and 40 feet (3-wall pipe) of vertical
chimney height above the hearth.
Determine the offset distance of your
chimney arrangement from the centerline
of the replace to the centerline of the
chimney where it is to pass through the
rst ceiling.
This offset distance may not be
your full offset distance. See Examples
2 and 3.
FP282
MBUF
5/26/96
OFFSET
RISE
FP282
* In Canada, two (2) SK845 are allowed.
Chimney system requirements.
D
RISE
BG
H
B
OFFSET
C
E
6 FT.
G
H
A
HEARTH
FLOOR
CHIMNEY
SECTION
CHIMNEY FLUE EXIT
ELBOW
FP269
MBUF
5/16/96
rev. 5/25
30˚
OFFSET
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
RETURN
ELBOW
SKCS8
SUPPORT
Example 1 Example 2 Example 3
8
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Preplanning an installation is very important to ensure
safety and to save time and money. An installer must
predetermine where a replace will be set and how the
chimney system will be run.
This outdoor replace will shed moderate amounts of wa-
ter, but is not waterproof. Water and condensing water
vapor may enter the chase under certain conditions.
The replace will not perform as an exterior wall. Mois-
ture penetration must be considered for construction that
places the replace in structure walls or on moisture sen-
sitive surfaces.
When installed on exterior walls: Vermont Castings
Group recommends the replace chase be constructed
outside the structure's weather envelope. Where the plat-
form meets the wall, use a ashing detail similar to that
required for attached decks. Chase platforms, including
hearths should slope away from the structure at 1/4 in per
foot. The replace can be shimmed level.
When installed on surfaces where water may collect or
cause damage: Vermont Castings Group recommends a
slope of 1/8 in to 1/4 in per foot towards the drain port sug-
gested. The replace can be shimmed level.
Hearths should slope away from the front of the replace
and chase at 1/8 in to 1/4 in per foot. Metal safety strips
must be on top of any combustible hearth materials used
for moisture management.
A replace may only be mounted on the following sur-
faces:
1. A at combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath
each of the four (4) corners of the replace.
The replace be spaced 1/2" (13 mm) from a com-
bustible back wall and 1/2" (13 mm) from a combustible
side wall or support. (Page 21, Fig. 21)
Determine how the chimney will be run, length of run and
chimney components required to complete the job. (Fig. 8)
install a chimney below minimum heights.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the hearth
to the exit point on the termination.
2. A chimney cannot be offset more than 30° from a vertical
plane.
3. A chimney may run straight up or it may be necessary
to offset it to avoid obstructions.
4. The maximum length of an angled run (total chimney
system) is 20' (6 m).
5. No more than 2 offsets (4 total 30° elbows in U.S./or
2 total 45° elbows in Canada) per replace may be
used.
6. A guy wire stabilizer is required for chimneys extending
more than 6' (1.8 m) above a roof line.
Major U.S. building codes specify a minimum chimney
height above the roof top. The “Ten Foot Rule” is a re
safety rule and not a draft rule. To ensure proper draft, it
is recommended that you always meet or exceed the “Ten
Foot Rule,” especially when installing a termination on a
high pitch roof. (Fig. 9)
The key points of the "Ten Foot Rule" are:
1. If the horizontal distance from the chimney to the peak of
the roof is 10' (3 m) or less, the top of the chimney must
be at least 2' (610 mm) above the peak of the roof, but
never less than 3' (914 mm) in height above the highest
point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak of
the roof is more than 10' (3 m), a chimney height refer-
ence point is established on the surface of the roof a
distance of 10' (3 m) from the chimney in a horizontal
plane. The top of the chimney must be at least 2' (610
mm) above the reference point, but never less than 3'
(614 mm) in height above the highest point where it
passes through the roof.
L1
L1
LTMODEL SK
2 WALL CHIMNEY
TOTAL
LENGTH
(LT)
INSTALLED
LENGTH
(L1)
SK81
SK818
SK83
SK84
1156O"
1756O"
3556O"
4756O"
1056O"
1656O"
3456O"
4656O"
FP288
MBUF-INSTALLED LENGTH
6/17/96
Installed lengths of chimney sections.
WF288
9
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
AC246
Ten Foot Rule illustration.
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
AC246
4/1/96
Reference
Point
The chimney system is supported by the replace for verti-
cal chimney heights less than 30' (9 m) above the
hearth.
Chimney supports are required if the vertical height exceeds
30' (9 m) with SK8 chimneys or 20' (6 m) with 3-wall chim-
neys. Locate
chimney supports at ceiling holes or other
structural framing at 30' (9 m) (SK8) or 20' (6 m) (3-wall)
heights. Spacing between chimney supports
exceed 30' (9 m) (SK8) or 20' (6 m) (3-wall). Use Chimney
Support Model SKCS8.
Support provided by
elbow straps fullls the support requirement only if they are
spaced as previously described. (A chimney support is 2¹⁄₂"
(64 mm) long when installed.)
Angled chimney runs require a support every 6' (1.8 m) in
addition to the elbow straps. Chimney supports are used
for this function. (Fig. 10)
A chase is a vertical boxlike structure which encloses the
replace and/or chimney. Chases are typically built on the
outside of the house with replace opening cut into the
outer wall of a room. (Page 5, Fig. 5)
If you need help in determining replace location or how
the chimney system should be run, contact your Vermont
Castings Group dealer for assistance.
FP284
Chimney support installation
FP284
MBUF
5/25/96
Chimney Support
Strap
SKCS8
If you live in a cold climate, it is not required but
that you insulate replace enclosure to
eliminate cold air penetration as much as possible.
Insulate base of replace with a noncombustible insula-
tion rated for a minimum of 300°F. Insulating is
for outside wall installations over a concrete
slab. If replace is installed on a platform, insulation
should be placed on top of the platform replace
is set. (Fig. 11)
When a replace is installed in a chase or on an outside
wall, enclosure should be treated like any outside wall
in a home. Insulation should be installed on the inside
wall as well as the outside wall(s). In a chase, it is also
a good idea to install a restop at the rst ceiling level
above the replace and enclose the chase with sheeting
material. Insulation may then be installed above sheet-
ing material to assure the space around the replace is
totally protected. (Fig. 5)
When installing the chimney, caulk between
outer pipe and restop. It is vital that some air be allowed
to ow through this very thin gap.
(Page 21,
Fig. 21)
FP555
Insulating between platform and replace.
FP555
BR
11/10/97
Hard Flat
Surface
Insulation
Platform
10
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Framing can be constructed before or after the replace
is set in place, however, most installers build the frame
before setting the replace.
Frame replace with 2 x 4 lumber or heavier materials.
Refer to framing dimensions in Figures 1, 2, 3 or 4 for
basic replace specications.
Framing should be positioned to accommodate
wall covering and replace facing material.
Since you have already preplanned the chimney run,
you should know exactly how the installation is to be ac-
complished — how much pipe is required, the number of
elbows, if any, and type of termination to be used.
REPORT TO YOUR DEALERS ANY PARTS
DAMAGED IN SHIPMENT, SPECIFICALLY CHECK THE
END CONNECTION OF CHIMNEY SECTIONS AND
ELBOWS.
Fireplaces may use Vermont Castings Group model
SK8, or Model S (three wall) chimney systems. The ODSR
Series "A" Fireplace will accept the SK8 chimney system
as is; but a TWABR adapter collar is required when using
the Model S (triple wall) chimney system. The installation
procedure described in this manual applies to the
SK8 system. Either chimney system may be used, but
be mixed.
To mark the centerline of the ue, put the replace in nal
position and measure out from the wall: 9¹⁄₄" (235 mm). Mark
a spot on the ceiling directly above the replace. Draw a line
parallel to the back wall through this mark. (Fig. 12)
Using a plumb bob positioned directly over center point
of replace ue collar, mark the ceiling to establish the
chimney center point. (Fig. 12)
In order to clear an obstruction, it may be necessary to
offset chimney from vertical. This is accomplished by us-
ing Vermont Castings Group elbows. Use the 30° Offset
Elbow table on Page 5 to determine proper offset and
parts required.
Each offset requires two (2) elbows. The second elbow is
equipped with support straps. It is very important to install
the second elbow in each offset as close to the ceiling
or support as possible so that the elbow straps can be
secured to framing members to help support the weight
of the chimney.
FP556
Locate centerline of chimney with plumb line.
FP556
BR/BC
LOCATE CENTER LINE
11/10/97
9¹⁄₄"
(235mm)
Chimney Centerline
Actual Centerpoint
Plumb Line
Plumb Bob
Imaginary
Centerpoint
Determine offset distance of your chimney arrangement
from centerline of replace to centerline of chimney where
it is to pass through ceiling.
Locate center point of the chimney on ceiling as though a
straight up chimney arrangement is to be used. Measure
your offset dimension from straight up chimney center
point on ceiling.
The size of the hole in ceiling will vary with the angle at
which the chimney passes through ceiling.
Drive a nail up through ceiling at marked chimney center
point. Go to oor above and see where hole will be cut.
Check to see where existing ceiling joists and other pos-
sible obstructions are located...i.e. wiring, plumbing etc...
If necessary, reposition chimney and/or replace to avoid
obstructions.
11
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Cover replace collar opening and cut proper sized chim-
ney hole in chimney. The SK8 pipe allows you to run pipe
through a typical 16” on center joist without cutting joists.
Frame the ceiling chimney hole as shown in Figure 14. It is
good practice to use framing lumber that is the same size
as the ceiling joists; this is a requirement at attic level.
The following table gives restop spacer model num-
bers:
Typical frame for ceiling chimney hole.
FP551
FP551
BR/BC
9/29/97
AB AB
A"SK" Series framing = 14¹⁄₂" X 14¹⁄₂" (368 x 368mm)
B"S" Series framing = 17¹⁄₂" X 17¹⁄₂" (445 x 445mm)
Existing
Ceiling Joist
Ceiling
New
Framing Members
Chimney Hole
Ceiling chimney hole sizes necessary for installing
restop spacer.
8" Flue SKFS2A SKFS6A
"SK" Series 14¹⁄₂" x 14¹⁄₂" 14¹⁄₂" x 25¹⁄₂"
(368mm x 368mm) (368mm x 648mm)
8" Flue FS2A FS6A
"S" Series 3-Wall 17¹⁄₂" x 17¹⁄₂" 17⁷⁄₈" x 29⁵⁄₈"
(445mm x 445mm) (454mm x 753mm)
The of the frame the same as
the hole size selected from Figure 13 in order to provide
required the 1¹⁄₂" (38 mm) of air space between the out-
side diameter of the chimney and the edges of the framed
ceiling hole.
Slide replace into position.
Lift the replace front slightly and slide the metal safety
strips under front bottom edge about 1¹⁄₂" (38 mm), allowing
the remainder to extend in front of rebox. Overlap strips
at least 1/2" (13 mm) to provide a positive joint. (Flat safety
strips are packed with replace.) (Fig. 15)
FP557
BR
11/10/97
1¹⁄₂"
FP557
Safety strip installation.
1/2" Min.
Overlap
Metal Safety Strips
(1, 2 or 3 pieces)
"Z" Safety
Strip
(not sup-
plied)
Fire-
place
Plat-
form Hearth Ext.
Safety strips are used to ensure that any combustible ma-
terials in front of the replace are protected even though
a noncombustible hearth extension is required.
If replace is to be elevated above the oor, a “Z” shaped
metal safety strip must be fabricated and used to protect
combustible surfaces in front of the replace. This “Z”
shaped safety strip is not provided but must be fabricated
of metal with each horizontal leg at least 1¹⁄₂" (38 mm) wide
and equal in length to the metals strips provided with the
replace.
Safety strips are not required over noncombustible
oors where all supports at the base of the replace are
noncombustible.
Four (4) nailing anges are incorporated on each corner of
the surround. Bend the nailing anges out, level the box,
then secure it rmly in place by nailing the anges to the
framing members as shown in Figure 16.
FP549
Fasten replace in position.
FP549
9/29/97
BR/BC
Nail Top
Standoffs
Nail Side-
Nailing
Flanges
12
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
FP270/271
CR Series
2/19/99 djt
Attach straps to a structural framing member.
FP270/271
Support Structure
Elbow Strap
(must be tight)
Ceiling Hole
Framing
Angle Firestop
Chimney Support Strap
(must be tight)
An outside air kit is not installed in all ODSR Series "A"
Fireplaces. If desired, or if local codes mandate the use
of an air kit, then an AKU1 is required . If the outside air
kit is to be used, the AKU1 be installed
the replace is enclosed. Refer to the AKU1 instructions
for eld installation.
For Canada installations, model CCE-SK Chimney
Collar Enclosure must be used on this replace with Model
SK8 double wall chimney systems.
Start by attaching the rst chimney section to the collar on
top of the replace.
Install the pipe as pictured in Figure 17. When you get
a good lock, you will hear the pipe clearly snap together.
Once sections are snap-locked in place, it is extremely
difcult to get them apart.
UP
FP558
BR
11/10/97
FP558
Install pipe, listening for the snap-lock to fasten.
Pipe Section
Pipe
Rim
Hem
Pipe
Rim
Lance
Nail the restop spacer (at each corner) to the framing
members of the ceiling hole. A restop spacer is
not required at the roof.
Hole sizes listed in Figure 13 for angled restop spacers
provide minimum required air space to chimney pipe for
ceiling thickness up to 8" (203 mm). When combined
thickness of ceiling material, ceiling joists and ooring
material exceeds 8" (203 mm), adjustments must be made
in framing to assure that minimum air spaces to chimney
are maintained.
Figure 19 shows different installation procedures for both
an area that is an attic and an area that is not an attic.
If the area above the ceilingan attic, position the
restop spacer with the ange on the ceiling side and the
angled portion extending up into the hole.
If the area above the ceiling an attic, position the restop
spacer with the ange on the top of the framed hole and
the angled portion extending down into the hole.
Firestop spacers are not available for nor are they required
on vertical walls.
put any sealant around the area where the outer
pipe slides through the restop spacer. If you seal this
area,
In Canada, an attic insulation shield is required to prevent
attic insulation from contacting the chimney section. Fram-
ing dimensions for the chimney hole should measure 14¹⁄₂"
x 14¹⁄₂" (368 x 368 mm). An attic shield MUST be installed
on top of attic joists (above the oor level). (Fig. 20)
When installing elbows, only outer pipe will snap- lock.
Middle pipes simply slide into position. Be sure to always
attach straps on upper elbow to a structural framing mem-
ber. (Fig. 18)
Continue installing the pipe as required until pipe is installed
up through the ceiling. At this point, you must install a
restop spacer.
A restop spacer is used to keep pipe spaced properly and
required for safety.
13
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
FP593
SR/C
11/20/97
Installing restop spacer.
FP593
Nails (4)
Firestop
Spacer
Joist
Joist
Firestop Spacer
Nails (4)
FP263
Attic shield installlation (Canadian requirement).
FP263
MBUF
5/9/96
Attic
Insulation
Shield
Nails
(4 required)
Attic Joist
Ceiling
Base
Flanges
If chimney supports are required, they are installed the
same as elbows. Nail chimney support straps to adjacent
structural framing, as shown on, Page 9, Figure 10. Bend
straps as necessary and make sure they are secure so
they will support the weight of the chimney. A chimney
support is 2¹⁄₂" (64 mm) long when installed. Consider this
dimension when determining how many straight chimney
sections are needed.
Chimney supports are generally used in long runs
in a chase installation.
If you encounter additional ceilings, repeat same steps
required for rst ceiling installation. Refer to restop il-
lustration on Figure 19.
Run pipe to rooine. Since chimney system must be vented
to the out-of-doors, you use an approved Vermont
Castings Group termination.
If a chase is used, refer to the installation manual provided
with the termination cap.
Use same procedure detailed in locating centerpoint of
the ue system.
Drive a nail up through roof at the center point. This will
determine center point on outside of the roof.
Size of roof hole varies with the type of chimney termina-
tion installed. Refer to installation instructions provided
with Vermont Castings Group chimney termination to nd
correct size of roof hole.
There must be a 1¹⁄₂ (38 mm) air space between outermost
portion of chimney sections and any adjacent combustible
surfaces. (Combustible surfaces include burnable materi-
als such as: ceiling members, joists, ooring, combustible
insulation and roof structures.)
Mark an outline of the roof hole around the center of the
point nail. Hole dimensions given in the chimney
top installation instructions are dimensions;
therefore, the hole size must be marked on the roof ac-
cordingly.
Cover the opening of the installed chimney so debris can-
not get into the system.
Install the attic insulation shield with the anges on its base
extending down into the framing hole. Nail each corner of
attic insulation shield to the framing members of the ceil-
ing hole using 8d nails. Attic shields are not required at
the roof.
Continue attaching pipe sections to complete system
to next level always being careful that the pipe is rmly
snapped locked in place before proceeding to next pipe
section.
14
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Cut and frame the hole. It is good practice to use framing
lumber that is the same size as the rafters. Install the frame
securely because the chimney top and ashing anchored
to the frame must be able to withstand heavy winds.
Since you have already preplanned the height of your
termination according to the Ten Foot Rule, continue to
install pipe to the predetermined height.
Check the chimney top installation instructions for details
on how high above the roof top the chimney sections (all
pipes) should extend.
Follow the installation instructions provided with the chim-
ney termination you have selected.
Refer to Page 5, Figure 5 for an illustration of a typical
chase installation.
Treatment of restop spacers and construction
of chase may vary with type of building. These instruc-
tions are not a substitute for local building codes. You
check your local building codes to determine specic
requirements for your city or state. Other building
materials may be required in addition to Vermont Castings
Group Firestop Spacers.
All joints between the nished wall and the
replace surround (top/sides) must be sealed with non-
combustible material to prevent cold air leakage into the
room. Only noncombustible material may be applied to
the facing of the replace surround. (Black painted area)
(Fig. 21)
Finish the wall with material of your choice.
If a combustible material is
used below a at mantel shelf, consult your local building
codes for minimum clearance from top of replace opening
to bottom of mantel shelf.
All joints (top, bottom and sides) where wall or decorative
facing material meets replace surround must be com-
pletely sealed with a noncombustible material. (Figs. 22
and 23)
FP559
Minimum clearances to combustibles.
Front View Side View
Standoff
Combustible framing material MUST NOT
penetrate AIR SPACE (shaded areas).
Air Space Clearances
Only noncombustible
material may be applied
as facing to the black
fireplace surround.
Wall
Shield
Hearth
Extension
0" Clearance
to Floor
Firestop
¹⁄₂" Air
Space
to Back
¹⁄₂" Air
Space
to Sides
FP559
BR/BC-AIR SPACES
11/10/97
1¹⁄₂"
¹⁄₂" air space
to sides
No side wall protection is required for replaces
installed at 45° to two (2) side walls (corner installation).
Often a decorative surround or vertical portion of the mantel
is desired. If this is constructed of any combustible material
it must be within the safe zone indicated in Figure 24.
15
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
12"
(305mm)
Max.
FP531a
BR/BC
mantel clearances
9/03 djt
¹⁄₂"
12"
(305mm)
Max.
12"
(305mm)
Min.
1¹⁄₂"
(38mm)
*
12"
(305mm)
Min.
1¹⁄₂"
(38mm)
6"
(159mm)
Min.
Combustible Mantel
and Trim
Combustible Mantel
and Trim
Finished Wall
Header
Standoff
Noncombustible
Material
Radiant
Surround
Face
Fireplace Opening
* Minimum width from top of surround
to bottom of screen rail
Finished Wall
Header
Standoff
Noncombustible
Material
Radiant
Surround
Face
Noncombustible
Facing Material
Radiant Surround Face
2 x 4 Stud
Finished Wall
Must be sealed with
Noncombustible Material FP531a
Mantel clearances.
MA81
Combustible mantel clearances.
MA81
rev. 8/5/97
156O"
Ref.
Combustible materials are
permitted within a shaded area
shown in Figure 24 titled
Minimum Wall Clearances.
*
**
Face Plate
16
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Minimum Wall Clearances
WITH
Noncombustible
Surround Facing
WITHOUT
Noncombustible
Surround Facing
Minimum Hearth Extension Dimensions
(for On-Site Construction)
G
HG
J
Seal cracks
between the
fireplace
and hearth
extension with
noncombustible
material
Safety strips
must overlap
56O" minimum
May install
noncombustible
decorative
covering
OR .018" min.
sheet metal FIREPLACE
HEARTH
COMBUSTIBLE
FLOOR
MINIMUM
INSULATION
VALUE "R"
4" MIN.
FP594
SR/SC
11/20/97
FIREBOX
OPENING
A - Min. clearance
to combustible
perpendicular wall
B - Min. clearance
to combustible
perpendicular wall when
using noncombustible wall shield*
SIDE
WALL SIDE
WALL
F**
C**
E
ED
4" BRICK
(Example material)
Combustible material permitted within shaded area.
* Noncombustible wall shield requires 1" EH2416 insulation
(minimum R Value = 1.85) between decorative
noncombustible rigid covering and combustible wall.
Minimum height and width is 40" x 40".
** Dimension/degree of angle will vary depending on thickness
of noncombustible surround facing.
4"
Shaded area starts
1/2" away from
edge of unit.
FP594
Combustible side wall protection and hearth extension dimensions.
16" 12" 48° 41° 18" 14" 8" 16" 52"
406 mm 305 mm 457 mm 356 mm 203 mm 406 mm 1320 mm
20" 12" 42° 35° 18" 14" 11¹⁄₂" 20" 65"
508 mm 305 mm 457 mm 356 mm 292 mm 508 mm 1651 mm
Adjacent combustible side walls that are within the mini-
mum dimensions shown in Figure 24 of replace opening
must be protected with Vermont Castings Group Wall Shield
Model SP40 or a specically built wall shield described
below.
The special wall shield design described in Figure 20 is an
alternate method of adding protection to side walls and can
be used in place of the SP40 with the same wall clearances
specied for the SP40. Rt must =1.85 minimum.
1. Manville - CERAFORM 126, K=.27,
1/2 inches thick
2. Vermont Castings Group - EH2416, K = .458,
1 inch thick required.
A hearth extension is required to protect a combustible oor
in front of the replace. Refer to Figure 24 for minimum
dimensions and mounting detail.
The hearth extension described in Figure 24 must be a
durable noncombustible material with a minimum (total)
Rt value of 1.09; refer to Figure 25 for examples. The
overall height (above a combustible oor), depth and width
must be as indicated, with the extension centered to the
replace opening.
The top of insulation must be covered with a noncombus-
tible decorative covering a piece of .018” minimum sheet
metal, to protect hearth extension material. (Fig. 24)
Secure the hearth extension to the oor to prevent shift-
ing, using trim molding or other similar means at three (3)
outer edges. Seal crack between the replace hearth and
hearth extension with a noncombustible material. (Figs.
24 and 26)
17
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Alternate noncombustible materials may be used providing
the (total) thermal resistance (Rt value) of the alternate
material employed is greater than or equal to R = 1.09.
Thermal resistance (R) or thermal conductivity (K), may
be obtained from manufacturer of the material. Factors
are related by the formula K = 1/R.
T = given thickness
R = thermal resistance for a given thickness (T)
K = thermal conductivity
Noncombustible material with a lower R value may be
used, provided thickness of material is sufciently greater
to maintain an equivalent (total) thermal resistance (Rt).
To determine the thickness required for any mate-
rial:
NEW K of new material (per inch) Thickness
required = X of listed
thickness K of listed material (per inch) material
T (new) = 5.0/0.458 x 0/50 in. = (new required
thickness).
COMMON MATERIALS AND FACTORS
MATERIAL K* RMINIMUM
THICKNESS
EH2416
Common Brick
0.458
5.0
1.09 0.50 in.**
0.10 5.46 in.**
(MHSC)
R Value is for 1/2 inch.
* Units of K = BTU/SQ FT/HR/˚F/IN
** Thickness of Listed Material
FP533ADD
Addendum
6/1/99 djt
8/4/99 changed .2 to .1
one inch to 1/2 inch djt
FP533ADD
Hearth extension material factors.
FP550
Sealing gaps.
FP550
BR/BC - SEALING
DETAILS
9/29/97
Wall Covering
Noncombus-
tible Decorative
Facing
2 x 4 Header
(Do not notch
at standoffs)
Seal all cracks
between replace sur-
round and wall materi-
als with noncombus-
tible material
Noncombustible
Decorative Cov-
ering
Hearth Extension
Insulation
Safety Strips
Must be overlapped 1/2"
minimum
Seal crack between
replace and hearth
extension with noncom-
bustible material
18
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
Only unvented gas logsets which have been found to comply
with the Standard for Unvented Room Heaters, ANSI Z21.11.2,
are to be installed in this replace.
If installing an unvented gas log set, refer to statement below:
FP560
Gas line access.
1"
Min.
FP560
BR/BC
11/10/97
1/2"
Hole in Outer Casing
Gas Line
Tube
Ceramic
Knockout
Supply Line
Repack Insula-
tion
Ceramic
Knockout
(Both sides)
Hole in
Casing
Vermont Castings Group replaces are designed to ac-
cept a 1/2" (13 mm) gas line for installation of an approved
gas appliance. (Vermont Castings Group manufactures a
wide variety of gas logs for use in Vermont Castings Group
Fireplaces.)
Be sure to have the appliance installed in accordance with
building codes.
Gas connection may enter from either left or right side of
the replace.
Locate appropriate gas line in the outer casing of replace
and remove insulation from gas line tube. (Fig. 27)
From inside the replace, locate the knockout on the re-
brick -- be sure you are on the appropriate or "gas line" side
of the replace. Using a at bladed screwdriver or small
chisel and hammer, carefully tap around the knockout until
it loosens and falls out.
Install 1/2" (13 mm) certied gas pipe through opening.
After gas pipe installation is complete, use insulation that
was removed from gas line tube to repack space around
the pipe. Material should be inserted from outside of the
replace and packed tightly to totally seal between the
pipe and tube.
When installing an ANSI Z21.11.2 ventless appli-
ance the nishing material used for the mantel must be
rated at 250°F or greater.
BTU input of a gas appliance installed in replace should
be rated less than 100,000 BTU/Hr.
Gas pipe installation is intended for connection to a deco-
rative gas appliance only when (1.) incorporating an auto-
matic shutoff device and (2.) complying with the Standard
for Decorative Gas Appliances for Installation in Vented
Fireplaces (ANSI Z21.60) Gas-Fired Log Lighters for
Woodburning Fireplaces.
Decorative gas appliance should be installed in accordance
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54
(latest edition).
19
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
1
2
4
5
6
a
b
c
7
8
9
10
6811
ODSR parts
9/2/03 djt
d
11
e
3
1. Damper Weld Assembly RP199 RP199
2. Damper Bracket 3030176 3030176
3. Screen Rod (two per replace) 26D0138 26D0138
4. Screen Assembly (two per replace) 20006583 20006861
5. Screen Pulls 20002225 20002225
6a. Firebrick - Hearth 20005621 20005421
6b. Firebrick - Rear 20005627 20005462
6c. Firebrick - Right Side 20005626 20005461
6d. Firebrick - Left Side 20005625 20005460
6e. Firebrick - Ashlip 20005619 20005418
7. Top Brick Retainers (three per replace) 3030172 3030172
8. Cable Clips (four per replace) 20006869 20006869
9. Outer Collar Assembly (SK8 Chimney) 3030143 3030143
10. Basket Grate 20006701 20002230
11. O.S.A. Assy. 20003076 20003076
Vermont Castings Group reserves the right to make changes in design, materials, specications, prices and discontinue colors and products at any
time, without notice.
6811
20
ODSR Series "A" Outdoor Woodburning Fireplace
20006811
The following accessories for this appliance are available from your local Vermont Castings Group distributor. Should you
need additional information beyond what your distributor can furnish, contact: Vermont Castings Group, 149 Cleveland
Drive, Paris, KY 40361, Attn: Technical Services.
Glass Door - Standard Bi-Fold set Brushed Brass nish 36GDKBBSR (ODSR36A)
(recommended for indoor use) 42GDKBBSR (ODSR42A)
Black nish 36GDKBKSR (ODSR36A)
(recommended for indoor use) 42GDKBKSR (ODSR42A)
Polished Brass nish 36GDKDBSR (ODSR36A)
(recommended for indoor use) 36GDKDBSR (ODSR42A)
Pewter nish 36GDKSSR (ODSR36A)
(recommended for indoor use) 42GDKSSR (ODSR42A)
Stainless Steel 36GDKSSSR (ODSR36A)
(recommended for outdoor use) 42GDKSSSR (ODSR42A)
Outside Air Kit Complete kit for connection from replace AKU1
to out-of-doors
Chimney Adapter Converts replace to 3-wall system TWABR
Hearth Extension Insulation Provides hearth extension oor prtesi EH2416
Hearth Patch Compound Patch cracks in hearth HPC-1
Drain Pan Designed to be installed under unit to 20014194 (36" models)
shed water by means of containing and 20014195 (42" models)
piping away from structure.
This manual suits for next models
1
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