Vermont Castings WDV500NTSC User manual





78D0011 3/13 Rev. 12


    
    


        


 
  
  

  
     

  

 
      




    



    


         













     








     

    

780012
DVW/WDV cover

278D0011
WDV Series Gas Fireplace 



High Elevations .......................................................5
Gas Pressures ........................................................5
Gas Specications & Orice Size ...........................5
Before You Start ......................................................5
Fireplace & Framing Dimensions ............................6
Fireplace Location ...................................................7




Installation Precautions .........................................10
Installation Planning .............................................. 11
Horizontal Termination ..........................................12
Vent Graph ............................................................13
Vertical Sidewall Installation ..................................14
Vertical/Horizontal Termination Congurations .....15
Below Grade Installation .......................................16
Vertical Through-the-Roof
Applications & Installation ...................................17
Installation for Vertical Termination .......................18
Flex Vent Installation .............................................20

Check Gas Type....................................................22
Install Gas Piping to Fireplace/Burner System .....22


Electrical Wiring ....................................................24
Junction Box Wiring ..............................................25
Command Center Wall Installation ........................25
Wall Switch Installation .........................................25
SCS Wiring Diagram .............................................26






BLOTBLDVSC ......................................................27



Glass Only Placement ..........................................29

Operating Instructions ...........................................31
To Turn Off Gas .....................................................31

Touch Screen Remote Control Operation .............35

Burner, Pilot and Control Compartment ................41
Pilot Flame ............................................................41
Burner Flame ........................................................41
Vent System ..........................................................42
Glass Door ............................................................42
Stones ...................................................................42


Firebox Components .............................................44
Signature Command System ................................45
Stones ...................................................................47
Venting Components .............................................48




78D0011 3
WDV Series Gas Fireplace
4. Never install the replace
• in a recreational vehicle
• where curtains, furniture, clothing, or other am-
mable objects are less than 42" from the front, top,
or sides of the replace
• in high trafc areas
• in windy or drafty areas
5. This replace reaches high temperatures. Keep chil-
dren and adults away from hot surfaces to avoid burns
or clothing ignition. Fireplace will remain hot for a time
after shutdown. Allow surfaces to cool before touch-
ing.
6. Carefully supervise young children when they are in
the room with replace.
7. Do not modify replace under any circumstances. Any
parts removed for servicing must be replaced prior to
operating replace.
8. Turn replace off and let cool before servicing, install-
ing, or repairing. Only a qualied service person should
install, service, or repair the replace. Have burner
system inspected annually by a qualified service
person.
9. You must keep control compartments, burners, and
circulating air passages clean. More frequent clean-
ing may be needed due to excessive lint and dust.
Turn off the gas valve and pilot light before cleaning
replace.
10. Have venting system inspected annually by a quali-
ed service person. If needed, have venting system
cleaned or repaired. Refer to Cleaning and Mainte-
nance, Page 41.
11. Keep the area around your replace clear of combus-
tible materials, gasoline, and other ammable vapor
and liquids. Do not run replace where these are used
or stored. Do not place items such as clothing or deco-
rations on or around replace.
12. Do not use this replace to cook food or burn paper or
other objects.
13. Never place anything on top of replace.

This replace is a vented product. This replace must be
properly installed by a qualied service person. The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualied service person with glass
door properly seated and sealed, combustion leakage
can occur.
 Early signs of carbon
monoxide poisoning are similar to the u with headaches,
dizziness and/or nausea. If you have these signs, the re-
place may not have been installed properly. Get fresh air
at once! Have the replace inspected and serviced by a
qualied service person. Some people are more affected
by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or anemia,
those under the inuence of alcohol, and those at high
altitudes.
Propane/LP gas and natural gas are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak. However, the odor added
to these gases can fade. Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this replace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases unless a certied
kit is used.
2. For propane/LP replace, do not place propane/LP
supply tank(s) inside any structure. Locate propane/
LP supply tank(s) outdoors. To prevent performance
problems, do not use propane/LP fuel tank of less than
100 lbs. capacity.
3. If you smell gas
• shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instruc-
tions.

Please leave these instructions with the appliance.

Please retain these instructions for future reference .
 

 
 



478D0011
WDV Series Gas Fireplace 
14. Do not use any solid fuels (wood, coal, paper, card-
board, etc.) in this replace. Use only the gas type
indicated on rating plate.
15. This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the ow of combustion and ventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. When the appliance is installed directly on carpeting,
tile or other combustible material other than wood oor-
ing, you must set appliance on a metal or wood panel
or hearth pad extending the full width and depth of the
appliance.
18. Do not use replace if any part has been exposed to
or has been under water. Immediately call a qualied
service technician to inspect the appliance and replace
any part of the control system and any gas control which
as been submerged in water.
19. Do not operate replace if any log is broken.
20. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
replace.
21. Do not operate the replace with glass door removed,
cracked, or broken.

Direct Vent type appliances draw all combustion air from
outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to
comply with the established standards for VENTED GAS
FIREPLACES in the USA and Canada as follows:

WDV500 TESTED TO: ANSI Z21.50b-2009 / CSA 2.22b-
2009 STANDARDS
WDV600 TESTED TO: ANSI Z21.88-2009 / CSA 2.33-
2009 STANDARDS
A manufactured home (USA only) or mobile home OEM
installation must conform with the Manufactured Home
Construction and Safety Standard, 
 or when such a standard is not applicable, the

, or 
.







It is normal for replaces fabricated of steel
to give off some expansion and/or contraction
noises during the start up or cool down cycle.
Similar noises are found with your furnace heat
exchanger or car engine.



It is not unusual for gas replace to give off
some odor the rst time it is burned. This is due
to the manufacturing process.



It is recommended that you burn your replace
for at least ten (10) hours the rst time you use
it. Place the fan switch in the “OFF” position
during this time.
WARNING
!
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
AVERTISSEMENT
!
Un panneau vitré chaud peut
causer des brûlures.
Laissez refroidir le panneau
vitréavant d’y toucher.
Ne laisser jamais les enfants
toucher le panneau vitré.

78D0011 5
WDV Series Gas Fireplace
 
Figure 1 -
WDV Fireplace Features

• This appliance has been certied for use with either
natural or propane gas. See appropriate data plates.
• This appliance is not for use with solid fuels.
• The appliance is approved for bedroom or bedsitting
room installations.
• The appliance must be installed in accordance with local
codes if any. If none exist use the current installation
code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in
Canada.
• This appliance is mobile home approved.
• The appliance must be properly connected to a venting
system.
• The appliance is not approved for closet or recessed
installations.

Input ratings are shown in BTU per hour and are certied
without deration for elevations up to 4,500 feet (1,370
m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installation must be in accordance with the current
ANSI Z223.1/NFPA 54 and/or local codes having juris-
diction.
In Canada, please consult provincial and/or local authori-
ties having jurisdiction for installation at elevations above
4,500 feet (1,370 m).

Natural Propane (LP)
Inlet Minimum 4.5” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.


      
     
WDV500NTSC Nat. 34,000 23,000 #43
WDV500PTSC LP 33,000 25,500 1.28 mm
WDV600NTSC Nat. 45,000 28,000 #36
WDV600PTSC LP 40,000 32,000 1.5 mm

Read this homeowner manual thoroughly and follow all
instructions carefully. Inspect all contents for shipping
damage and immediately inform your dealer if any damage
is found. Do not install any unit with damaged, incomplete,
or substitute parts. Check your packing list to verify that
all listed parts have been received. You should have the
following:
• Fireplace (Firebox and Burner System)
• Reective Glass
• Stone Set

• Phillips Screwdriver • Framing Materials
• Hammer • Wall Finishing Materials
• Saw and/or saber saw • Level
• Measuring Tape • Pliers
• Electric Drill and Bits • Square
• Pipe Wrench • Tee Joint
• Caulking Material (noncombustible)
• Fireplace Surround Material (noncombustible)
• Piping Complying with Local Codes
• Pipe Sealant Approved for use with Propane/LPG
(Resistant to sulfur compounds)
• Noncombustible nishing material or dura-rock*
* Only used if desired to cover painted face other than using tiles or
marble. If tiles or marble are used around the face, the noncombustible
material is not needed.

Firebox framing can be built before or after the appliance
is set in place. Refer to Figure 2 for replace and framing
dimensions. The framing headers may rest on the top of
the rebox standoffs. Do not bring headers below top of
standoffs.  When planning your framing and instal-
lation, keep in mind that your gas line can come in on the
right or left side of the rebox (as you are facing it) and
your electricity will come in on the right side.
The rebox may be installed directly on a combustible oor
or raised on a platform of an appropriate height. When
the rebox is installed directly on carpeting, tile, or other
combustible material, other than wood ooring, the rebox
shall be installed on a metal or wood panel extending the
full width and depth of the enclosure.
FP2429
DVW prod features
FP2429
Gas Valve
Command
Center Control Box &
A/C Module

678D0011
WDV Series Gas Fireplace 

      
   





1/2” or
5/8”
2356M” (591 mm)
Rough Opening Width
(466” (1184 mm)
17(6”
(454 mm)
186QE”
(462 mm)
Rough
Opening
Depth
40” (1016 mm)
3656”
(918 mm)
17(6”
(454 mm)
296QE”
(751 mm)
35(6QE”
(900 mm)
356O”
(89 mm)
156O”
(38 mm)
136M” (349 mm)
56M”
(146 mm)
6”
(152 mm)
81
(6
” (2080 mm)
57 (6 ” (1470 mm)
41”
(1041 mm)
57
(6
” (1470 mm)
356”
(905 mm)
Rough
Opening
Height
780012
DVW WDV dims
4656” (1172 mm)
86QE”
(211 mm)
Required Noncombustible
Material Area
Total Fireplace Width
343(6:O”
(707 mm)
Figure 2 -
Fireplace and Framing Dimensions

1/2” or
5/8”
286M (730 mm)
Rough Opening Width
(576” (1464 mm)
186”
(473 mm)
1856QE”
(481 mm)
Rough
Opening
Depth
51” (1295 mm)
4756”
(1197 mm)
17(6”
(454 mm)
296QE”
(751 mm)
35(6QE”
(900 mm)
356O”
(89 mm)
156O”
(38 mm)
136M” (349 mm)
56M”
(146 mm)
6”
(152 mm)
93
6M
” (2381 mm)
66 56M ” (1683 mm)
46
(6
”
(1191 mm)
66
56M
” (1683 mm)
356”
(905 mm)
Rough
Opening
Height
780012
DVW WDV600 dims
5756” (1451 mm)
956QE”
(230 mm)
Required Noncombustible
Material Area
Total Fireplace Width
343(6:O”
(707 mm)


78D0011 7
WDV Series Gas Fireplace


Plan for the installation of your appliance. This includes
determining where the unit is to be installed, the vent con-
guration to be used, framing and nishing details, and
whether any optional accessories (i.e. blower, wall switch,
or remote control) are desired. Consult your local building
code agency to ensure compliance with local codes, includ-
ing permits and inspections.
The following factors should be taken into consideration:
• Clearance to side-wall, ceiling, woodwork, and windows.
Minimum clearances to combustibles 

• This replace may be installed along a wall, across a
corner, or use an exterior chase. See Figure 3 for sug-
gested locations.
• Location should be out of high trafc areas and away
from furniture and draperies due to heat from appli-
ance.
• Never obstruct the front opening of the replace.
• Do  install in the vicinity where gasoline or other
ammable liquids may be stored.
• Vent pipe routing. See Venting section found in this
manual for allowable venting congurations.
• These units can be installed in a bedroom. Refer to the
National Fuel Gas Code ANSI Z233.1/NFPA 54 — (cur-
rent edition), the Uniform Mechanical Code — (current
edition), and Local Building Codes for specic installa-
tion requirements.
• These units can be installed in a bathroom.









Y
EAB
C
D
F
YB
X
LU584-2
Locating unit
** Island (C) and room divider (D) installation is possible as long
as the horizontal portion of vent system (X) does not exceed
20'. Refer to Installing Horizontal Termination Conguration
on Page 12.
* When you install your replace in (D) room divider or (E) at on
wall corner positions (Y), a minimum of 6" clearance must be
maintained from perpendicular wall and front of replace.
A Flat on Wall
B Cross Corner
C Island**
D Room Divider*
E Flat on Wall Corner*
F Chase Installation
Y 4" Minimum
Figure 3 -
Possible Fireplace Locations
 Refer to cold climate pilot information on Page 33
for more information on standing pilot vs. intermittent pilot
options.

878D0011
WDV Series Gas Fireplace 

 The combustible area above the facing must
not protrude more than 3/4" from the facing. If it does,
it is considered a mantel and must meet the mantel
requirements listed in this manual.
6”
5”
3”456O”45°
1”
356O”
FP2423
mantel leg
156O”
256O”
FP2423
Side of Fire-
place Opening
Figure 5 -
Mantel clearances


    
     
     









54” Minimum
Ceiling
12” Max.
Depth
21/2” Max
Depth
6” Min.
From Opening
12” Min.
From Opening
6” Min.
FP2421
mantel clearances
56M”
Min. to Combustibles
Figure 4 -
Ceiling and Sidewall Clearances
FP2421
9"
12"
6"
12"
6"
21/2"
FP2422
mantel clearances
Wall Stud
Insulation
Board
Standoff
Top of Fireplace
Opening
FP2422


78D0011 9
WDV Series Gas Fireplace
The replace must be secured to the oor and/or to framing
studs as shown in Figure 6. Use two (2) wood screws or
masonry/ concrete screws to secure replace to the oor.
Use four (4) screws to attach replace to framing. The side
nailing anges are 1/2" or 5/8" to accommodate different
wall thickness.


    


: Any remote wiring (i.e. remote control, wall switch,
and optional fan) must be done prior to nal nishing to
avoid costly reconstruction.
Only noncombustible materials (i.e. brick, tile, slate, steel,
or other materials with a UL re rating of Zero) may be
used to cover the black painted face of the appliance. It is
permissible to bring combustible wall board to the top of
the standoffs on the top and to the wall board stand-offs
on the sides of the unit. A 300°F minimum adhesive may
be used to attach facing materials to the black surface. If
joints between the nished wall and the replace surround
are sealed, a 300°F minimum sealant material (General
Electric RTV103 or equivalent) must be used.
 Fireplace may be installed on top of framing or
platform constructed of combustible materials which do
not protrude beyond the face.
FP2430
secure fireplace
6”
Framing Members
Nailing Flange
FP2430
Figure 6 -
Secure Fireplace to Framing Studs
Nailing Flange
Nailing Flange
Screws
Screws
Noncombustible Material

10 78D0011
WDV Series Gas Fireplace

Consult local building codes before beginning the
installation. The installer must make sure to select the
proper vent system for installation. The approved 5 x
8 venting components are Duravent and Selkirk
products listed on Page 49. UL1777 exible venting
is also approved for use on these models. Before
installing vent kit, the installer must read this replace
manual and vent kit instructions.
Only a qualied installer/service person should install
venting system. The installer must follow these safety
rules:
• Wear gloves and safety glasses for protec-
tion.
• Use extreme caution when using ladders or
when on rooftops.
• Be aware of electrical wiring locations in walls
and ceilings.
The following actions will void the warranty on your vent-
ing system:
• Installation of any damaged venting component.
• Unauthorized modication of the venting system.
• Installation of any component part not manufactured
or approved by Vermont Castings Group.
• Installation other than permitted by these instruc-
tions.

    
   



     


**1”
FP2424
Vent pipe clearances
50” (127 mm)
Min. Floor
to Center of
Vent Pipe
**1”
*3”
C
L
Figure 7 -
Combustible Clearances for Vent Pipe
12" Vertical Rise
Required Before
Horizontal Run
FP2424








       


     



until the ue penetrates the outside wall. 
      
      
     Z\x   


* A minimum of 3" clearance to the top is
required along horizontal length until ue
pipe penetrates outside wall.
** A minimum 1" clearance to combustibles
permitted all around ue at outside wall