Vermont Castings SA36R User manual

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 1
Installation and service of this replace should be
performed by qualied personnel. Vermont Cast-
ings Group recommends NFI certied profession-
als, or technicians supervised by an
NFI certied professional.
WOODBURNING FIREPLACE
Fire Risk.
WARNING
For use with solid wood fuel only.
Other fuels may overre and generate
poisonous gases (i.e. carbon monoxide).
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable
materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Sovereign Series
SA36R
SA42R
NOTICE: DO NOT discard this manual!
• DO NOT store or use gasoline or other am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overre. Overring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specied. Failure to comply may
cause house re.
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
This replace uses SL300 Series Chimney
2” CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
2
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the replace or to property.
Table of Contents
1 Product Specic & Important Safety Information
A. Fireplace Certication 4
B. Non-Combustible Materials 4
C. Combustible Materials 4
2 Getting Started
A. Typical Fireplace System 5
B. Design and Installation Considerations 6
1. Selecting Fireplace Locations 6
2. Locating Fireplace & Chimney 7
C. Tools and Supplies Needed 8
D. Inspect Fireplace and Components 8
E. Fireplace System Requirements 8
3 Framing and Clearances
A. Fireplace Dimensions 9
B. Clearances 10
Minimum Clearances to Combustibles 10
C. Construct the Chase 11
D. Frame the Fireplace 12
E. Secure and Level the Fireplace 12
F. Protective Metal Hearth Strips 13
G. Outside Air Kit (optional) 14
4 Chimney and Termination Requirements
A. Chimney Requirements 15
B. Offsets/Returns 16
C. Termination Requirements 17
5 Chimney Installation
A. Typical Chimney System 18
B. Assemble Chimney Sections 19
C. Secure Offset/Return 20
D. Install Ceiling Firestops 20
E. Install Attic Insulation Shield 21
F. Roof Penetration 22
G. Install Chase/Chase Top 22
H. Termination Cap Requirements 23
I. Install Termination Cap 23
6 Shrouds
A. Radiation Shield 25
B. Field Constructed Shrouds 25
1. Open Top Shroud 25
2. Mailbox Style Shroud 26
3. Roofed Style Shroud 26
7 Finishing
A. Finishing Material 27
B. Hearth Extension, Building and Finishing 28
1. Fireplace Installed Flush on the Floor
and Hearth Extension Raised to Bottom
of Firebox Opening 29
2. Raised Hearth Extension and Raised Fireplace 30
3. Fireplace Opening and Hearth Extension Flush
with the Floor 31
C. Non-Combustible Sealant Material 31
D. Mantel and Wall Projections 32
E. Sidewalls/Surrounds 33
8 Fireplace Setup
A. Gas Log/Lighter Provision 34
B. Wood Burning Inserts 34
9 Reference Materials
A. Chimney Components 35
B. Optional Components 39

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 3
Customer:
Lot/Address
Model (circle one): SA36R
SA42R
YES IF NO, WHY?
Comments communicated to party responsible
4010-261 •Rev A •2-5-15
__________________________ by ______________________on _________
Protective hearth strips installed per manual requirements. (Pg.13)
Outside air kit installed. (Pg 14)
Hearth extension installed per manual requirements.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Chimney Section 4 & 5 (Pg. 15)
Attic insulation shield installed.
Shrouds Section 6 (Pg. 25)
Shroud is installed properly per instructions.
Fireplace Setup Section 8 (Pg. 34)
Vermont Castings Group recommends the following:
Finishing Section 7 (Pg. 27)
(Builder/Gen. Contractor) (Installer) (Date)
Comments:Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
Manual bag and all of its contents are removed from the fireplace and given tothe party
responsible for use and operation.
Verified that the chase is insulated and sealed. (Pg. 11)
Verified clearances tocombustibles. (Pg. 10)
Fireplace is leveled and secured. (Pg. 12)
Hearth extension size/height decided. (Pg. 28)
Chimneyconfiguration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney air kit installed.
Firestops installed.
•That this checklist remain visible at all times on the replace until the installation is complete.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation
manual.
Date Installed:
Location of Fireplace:
Installer:
Dealer/Distributor Phone #
Serial #:
Roof flashing installed.
Termination installed.
•Photographing the installation and copying this checklist for your le.
Combustible materials not installed in non-combustible areas.
All packaging and protective materials removed.
Optional doors properly installed.
Refractory installed correctly.
Grate is properly installed.
Fireplace Install
Firescreen installed properly.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
4
WARNING! Risk of Fire! Vermont Casting Group dis-
claims any responsibility for, and the warranty and agency
listing will be voided by the following actions.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
• install other than as instructed by Vermont Castings
Group
• operate the fireplace without fully assembling all
components
• overre
• installanycomponentnotapprovedbyVermontCasting
Group
• installpartsorcomponentsnotListedorapproved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
installer, service agency or your dealer.
B. Non-Combustible Materials
• Materials which will not ignite and burn, composed of
any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
C. Combustible Materials
• Materials made of or surfaced with any of the following
materials:
- Wood - Compressed paper
- Plant bers - Plastic
- Plywood/OSB - Sheet rock (drywall)
• Any material that can ignite and burn; ame proofed or
not, plastered or un-plastered
1 Product Specic & Important Safety Information
A. Fireplace Certication
This replace may be installed in sleeping rooms. This
replace is not approved for installation in manufactured
homes. If installed with a gas log set, provisions for the
National Fuel Gas Code must be met.
This replace is UL listed for use with SL300 series chim-
ney system components.
This replace has been tested and listed for use with the
optional components specied in this manual. These op-
tional components may be purchased separately and in-
stalled at a later date. An outside air kit, gas insert, gas
log set or gas log-lighter should be installed at the time of
replace installation.
This replace system has been tested and listed in accor-
dance with UL 127 and ULC-S610 standards by Underwrit-
ers Laboratories Inc. for installation and operation in the
United States and Canada.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 5
2 Getting Started
A. Typical Fireplace System
Figure 2.1 Typical Fireplace System
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Non-combustible
roof flashing maintains
minimum clearance
around chimney
Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
Ceiling firestop
on floor of attic
Support straps
on rafter support
chimney (not shown)
Termination cap
Chimney penetrates roof
preferably without affecting
roof rafters
Offset & Return (with hanger straps)
Framing headed off
in ceiling joists
Enclosed space above
and around fireplace
Mantel and surround
Decorative facing
and trim
Hearth extension
Factory-built fireplace
Protective metal
hearth strip(s)
Outside
combustion air
Combustible framing/header
on top of V-shaped standoffs
Chimney system
Attic insulation shield must be used
here to keep insulation away from
chimney if attic is insulated
Storm Collar
Chimney Air Kit
Required in
Canada. Outlet
must be no
less than 4 ft.
(1.22 m) off
ground level.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
6
F
E
D
BC
Across a
corner
G
As a
room
divider
A
48 in.
(1219 mm)
minimum
B
Along a wall
B
A1/2 in. (13 mm) all
configurations
G
3/4 in. (19 mm) min. air
space from fireplace to
combustible materials. 1/2
in. (13 mm) allowed at
nailing flanges.
Note:
G
A*
In an exterior chase
or projecting into a
garage
B
Note: Measurements are FRAMING dimensions only and do
not include drywall either in the cavity or on the interior walls.
H
H
H
*8 in. (203 mm) extra space
included for outside air
connection. If outside air duct
has no bend, this dimension
may be reduced as long as
minimum clearances are met.
Model # A B C D E F G H
in. 51 43 74 7/8 35 3/4 15 3/4 53 23
mm 1295 1092 1902 908 400 1346 584
in. 57 49 77 1/2 38 7/8 18 54 7/8 23
mm 1448 1245 1969 987 457 1394 584
SA36
SA42
12 in. (305 mm)
Minimum from FP
opening to any
perpendicular wall.
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FORDESIGNPURPOSESONLY.
• Illustrations/diagramsarenotdrawntoscale.
• Actualinstallation/appearancemayvaryduetoindividual
design preference.
• Vermont Casting Group reserves the right to alter its
products.
NOTICE: In addition to these framing dimensions, also
reference the following section: Clearances (Section 3).
NOTICE:
A minimum 3/4 in. (19 mm) air clearance at the
backandsidesofthereplaceassemblymustbe
maintained.
Chimney sections at any level require
a 2 in. minimum air space clearance
between the framing and chimney sec-
tions.
B. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building inspector, re
ofcials or authorities having jurisdiction over restrictions,
installation inspection and permits.
• Before installing, determine the following:
- Where the replace is to be installed.
- The vent system conguration to be used.
- Gas supply piping.
- Electrical wiring
- Framing and nishing details.
- Whether optional accessories - devices such as a
fan, wall switch or remote control - are desired.
1. Selecting Fireplace Locations
This replace may be used as a room divider, installed
along a wall, across a corner or used in an exterior chase.
See Figure 2.2.
Locating the replace in a basement should be avoided.
Locating near frequently opened doors, central heat outlets
or returns, or other locations of considerable air movement
can affect the performance.
Consideration should be given to these factors before
deciding on a location.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 7
2. Locating Fireplace & Chimney
Location of the replace and chimney will affect perfor-
mance.
• Install within the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the re.
• Installing the replace in a basement is not recommended.
• Penetrate the highest part of the roof. This minimizes
the effects of wind loading.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the replace location relative to oor and ceiling
and attic joists.
• Take into consideration the termination requirements in
Sections 4 and 5.
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
Figure 2.3 Recommended Chimney Locations
• Install the outside air kit with the intake facing prevailing
winds during the heating season.
• Ensure adequate outdoor air for all combustion
appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the replace.
• Avoid installing the replace near doors, walkways or
small isolated spaces.
• Recessed lighting should be a “sealed can” design.
• Attic hatches weather stripped or sealed.
• Attic mounted duct work and air handler joints and seams
taped or sealed.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
8
C. Tools and Supplies Needed
Before beginning the installation be sure the following
tools and building supplies are available:
Reciprocating saw Framing material
Pliers Non-combustible sealant
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
D. Inspect Fireplace and Components
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged,incompleteorsubstitutecomponents.Keepre-
place dry.
• Remove replace and components from packaging and
inspect for damage.
• Vent system components and doors are shipped in
separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benet.
E. Fireplace System Requirements
The replace system requirements consist of the follow-
ing:
• Fireplace
- Refractory (included with replace)
- Firescreen (included with replace)
- Grate (included with replace)
- Hearth Extension (required, sold separately)
• Outside Air System (optional)
- Air Inlet Hood
- Flex
• Chimney System
- Attic Insulation Shield (included with replace)
- Chimney air kit (required in Canada, sold separately)
- Chimney termination cap (required, sold separately)
• Non-combustible nish material

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 9
3 Framing and Clearances
A. Fireplace Dimensions
Figure 3.1 Fireplace Dimensions
Model # A B C D
in. 36 42 28-1/4 14-1/8
mm 914 1067 718 359
in. 42 48 30-7/8 15-1/2
mm 1067 1219 784 394
SA36
SA42
4-1/4 in.
(108 mm)
9-5/8 in.
(244 mm)
8-5/8 in.
(219 mm)
13-1/2 in.
(343 mm)
Gas Knockout
Outside
Air
9-1/4 in.
(235 mm)
4-1/4 in.
(108 mm)
9-1/4 in.
(235 mm)
41-3/8 in.
(1051mm)
3-7/8 in.
(92 mm)
7-1/2 in.
(191 mm)
13-1/2 in.
(343 mm)
41-1/4 in.
(1048 mm)
(effective height)
Gas Knockout
Junction
Box
C
8-3/4 in.
(222 mm)
D
22-3/4 in.
(578 mm)
B
10-1/2 in.
(267 mm)
dia.
6-1/4 in.
(159 mm)
37-3/4 in.
(959 mm)
A
23-3/8 in.
(594 mm)
8-1/16 in.
(205 mm)

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
10
B. Clearances
WARNING! Risk of Fire!
You must comply with all minimum air space clearances
tocombustiblesasspeciedinFigure3.2.DO NOT pack
required air spaces with insulation or other materials.
Framing or nishing material used on the front of, or in
frontof,thereplacecloserthantheminimumslistedmust
be constructed entirely of non-combustible materials (i.e.,
steel studs, concrete board, etc.). Failure to comply may
causere.
Figure 3.2 Clearances to Combustible Materials
Minimum Clearances to Combustibles
WITHIN ENCLOSURE AREA
Fireplace to backwall 3/4 in. (19 mm)
Fireplace to sidewall 3/4 in. (19 mm)
Top standoffs to header 0 in. (0 mm)
Door opening to sidewall 12 in. (305 mm)
MANTEL
Mantel minimum height 12 in. (305 mm)
above opening
Maximum mantel depth 12 in. (305 mm)
(insulation)
0 in. to level
of standoffs
Attic
Insulation
Shield
(ceiling)
(roof)
(attic)
(ceiling)
Ceiling Firestop
Offset/Return (secured
with hanger straps)
Storm Collar
Roof Flashing
3/4 in. (19 mm) to back &
sides of appliance
(except at nailing flanges
where it is 1/2 in. [13 mm])
Must have 2 in. (51 mm)
minimum clearance
to header
0 in.
to floor
2 in. (51 mm) min.
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
Combustible Object
48 in.
1219 mm
Adapter attached here
(not shown)

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 11
C. Construct the Chase
A chase is a vertical boxlike structure built to enclose the
replace and/or its vent system. Vertical chimneys that
run on the outside of a building must be installed inside a
chase.
In cold climates, Vermont Castings Group recommends
that the chase be well insulated using batt type insulation
between the joists.
Construction of the chase may vary with the type of build-
ing. These instructions are not substitutes for the require-
ments of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside
walls of the home to prevent cold air drafting problems. The
chase should not break the outside building envelope in
any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling restops/
attic shields at each oor of the chase or every 10 ft (3048
mm) of clear space to control spread of re.
Walls, ceiling, base plate and cantilever oor at the rst
level of the chase should be insulated (see Figure 3.3.)
Vapor and air inltration barriers should be installed in the
chase as per regional codes for the rest of the home. Ad-
ditionally, Vermont Castings Group recommends that the
inside surfaces be drywalled and taped (or the use of an
equivalent method) for maximum air tightness.
Holes and other openings should be caulked with high tem-
perature caulk or stuffed with unfaced ber glass insulation.
Ceiling
Firestop
Metal Chase To p
Round Termination Cap
False Ceiling
Insulation in the
outside walls
of the chase
Attic
Insulation
Shield
Chimney
Ceiling
Firestop
Tabs
False Ceiling
False Ceiling
Insulation
Insulation
Storm Collar
Figure 3.3 Chase Assembly
1 2 3
All outside walls should be insulated.
Figure 3.4 Chase Constructions
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
• The chase is constructed using framing materials much
the same as the walls in your home. A variety of siding
materials may be used including brick, stone, veneer
brick, or standard siding materials.
• In constructing the chase, several factors must be
considered:
- Maintain a 2 in. (51 mm) air space around
the chimney.
- The chase top must be constructed of non-
combustible material.
- In cold climates, a restop spacer and attic insulation
shield should be installed in an insulated false ceiling
at the 8 ft. (2438 mm) level above the replace
assembly. This reduces heat loss through the chase.
- In cold climates, the walls of the chase should be
insulated to the level of the false ceiling as shown in
Figure 3.3. This will help reduce heat loss from the
home around the replace.
Three examples of chase applications are shown in Fig-
ure 3.4.
WARNING! You must install false ceilings and ceil-
ing restops at each oor of the chase or every 10 ft
(3.05 m) to control spread of re.
WARNING! Risk of Fire! DO NOT sealareabetweenre
stop opening and chimney pipe except where they enter
the attic or leave the warm air envelope of the home (use
600° F sealant).
WARNING! Risk of Fire! You must maintain a
minimum 2 in. (51 mm) air space clearance
to insulation and other materials surrounding
the chimney system.
• Insulationandothermaterialsmustbermlysecuredto
prevent accidental contact with chimney system.
• Thechasemustbeproperlyblockedtopreventblown
insulation or other combustibles from entering and
makingcontactwithreplaceorchimney.
• Failuretopreventcontactbetweeninsulationorother
materials and chimney system may cause overheating
andre.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
12
D. Frame the Fireplace
NOTICE: Hearth extension design must be determined
before installation of replace.
If the replace is placed on the oor the maximum height
of a nished raised hearth is 8-1/8 in. (206 mm), if you
want a higher raised hearth the replace must be placed
on a platform.
The replace will t a framed opening of:
SA36: 41-1/2 in. (1054 mm) tall and 43 in. (1092 mm) wide,
SA42: 41-1/2 in. (1054 mm) tall and 49 in. (1245 mm) wide.
WARNING! Risk of Fire! Youmustcomplywithall
minimum air space clearances to combustibles. DO NOT
pack required air spaces with insulation or other materi-
als.
WARNING! Risk of Fire! Comply with all minimum clear-
ancesspecied.
• A minimum 3/4 in. (19 mm) air clearance must be
maintainedatthebackand3/4in.(19mm)tothesides
ofthereplaceassembly.
•Chimney sections at any level require a 2
in. (51 mm) minimum air space clearance
between the framing and chimney section.
Figure 3.5 shows a typical framing (using 2 x 4 lumber)
of the replace, assuming combustible materials are
used. All required clearances to combustibles around the
replace must be adhered to. See Figure 3.2. Any framing
across the top of the replace must be above the level of
the top standoffs.
CAUTION! RiskofCuts/Abrasions.Wearprotectivegloves
and safety glasses during installation. Sheet metal edges
are sharp.
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
• DO NOT install against vapor barriers or exposed
insulation.
• Secureinsulationandvaporbarriers.
• Provideminimumairspaceclearancesatthesidesand
backofthereplaceassembly.
E. Secure and Level the Fireplace
This replace may be placed on either a combustible or
noncombustible continuous at surface. Follow the in-
structions for framing in Section 3. Slide the replace into
position. Be sure to provide the minimum 3/4 in. air clear-
ance at the sides and 3/4 in. at the back of the replace.
The replace should be positioned so the face of the non-
combustible material on the replace will be ush with the
face of the drywall on the walls.
Level the replace and shim as necessary.
Figure 3.5 Framing the Fireplace
B
C
A
2 in. (51 mm)
min. air space
clearance
from chimney.
Header MUST NOT be notched!
D
D = extra space needed for outside air connection.
If outside air duct has no bend, this dimension may be
reduced as long as minimum clearances are met.
A B* C** D
in. 43 23 41 1/2 8
mm 1092 584 1054 203
in. 49 23 41 1/2 8
mm 1245 584 1054 203
** Adjust header height for a raised floor under fireplace.
Model #
SA36
SA42
* If interior of chase will be drywalled, add the thickness to
this measurement.
The nished cavity depth must be no less than 23 in.
(584 mm) from the nished backwall to the outside of front
wall framing.
1/2 in.
(13 mm)
Fireplace must be set out
1/2 in. (13 mm) in front of
the face of the framing
material.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 13
Protective metal strips are placed 2 in. (51 mm) under the
front of the fireplace and must extend beyond the front
and sides of fireplace opening by 2 in. (51 mm).
1 in. (25 mm)
overlap
Raised Platform
Floor
2 in.
(51 mm)
1 in. (25 mm) min.
overlap
2 in.
(51 mm)
T
op p
i
ece must over
l
ap
bottom piece
Nail or screw metal strips in place.
Figure 3.7 Protect the Front of an Elevated Platform
F. Protective Metal Hearth Strips
Figure 3.6 Position the Protective Metal Hearth Strips
• Locate the two protective metal hearth strips measuring
approximately 26 in. x 4 in. (660 mm x 102 mm) included
with this replace.
• Slide each metal strip 2 in. (51 mm) under front edge of
replace.
• Overlap strips in the middle of replace opening by 1 in.
(25 mm) minimum.
• Metal strips must extend beyond the front and sides
of the replace opening by at least 2 in. (51 mm),
Figure 3.6).
• Protect the front of a platform elevated above the hearth
extension with metal strips (not included with replace)
per Figure 3.6. See Section 7 for hearth extension
instructions.
WARNING! Risk of Fire! Protective metal hearth
stripsMUSTbeinstalledoncombustiblesurfaces.DO
NOT cover metal strips with combustible materials.
Sparksorembersmayigniteooring.
WARNING! Risk of re! High temperatures, sparks,
embers or other burning material falling from the
replacemayigniteooringorconcealedcombustible
surfaces.
• ProtectivemetalhearthstripsMUSTbeinstalled.
• Hearth extensions MUST be installed exactly as
specied.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
14
G. Outside Air Kit (optional)
If you install an outside air kit, Vermont Castings Group
recommends you utilize the shortest duct run to optimize
the performance of the outside air kit. The outside air inlet
hood should be positioned in a manner that will not allow
snow, leaves, etc. to block the inlet. In some installations
the air duct may need to be run vertically. In such an in-
stallation, a 3 ft (914 mm) height difference must be main-
tained from the top of the uppermost chimney section to
the outside air inlet hood.
Refer to Figures 3.8 and 3.9 when placing the outside air
inlet hood.
The outside air kit is installed on the left hand side of the
replace.
• Cut a 4-1/2 in. (114 mm) hole in outside wall to
accommodate air piping.
• Use 4 in. (102 mm) ex (not supplied) to directly connect
outside air to replace intake. Insulate the pipe to prevent
frost condensation.
• Use the supplied outside air inlet hood.
• Seal between the wall and the pipe with silicone to
prevent moisture penetration and air leaks.
• Seal between the outside air inlet hood and the house
with silicone to prevent air inltration.
CAUTION! Risk of Cuts/Abrasions. Wearprotective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw
outsidecombustionairfromwall,oororceilingcavity,or
enclosed spaces such as an attic or garage.
• DO NOT place outside air inlet hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into
theroomthroughthereplace.
• Locateoutsideairinlethoodtopreventblockagefrom
leaves,snow/ice,orotherdebris.Blockagescouldcause
combustion air starvation. Figure 3.8 Outside Air Inlet Locations
Outlet placed
higher than 3 ft
below the
termination cap
Attic space
Garage or
combustible
liquids storage
Outlet blocked by
snow, leaves, etc.
Clear area
outside
house or in
ventilated
crawl space
YES
NO
NO
NO
NO
Factory-built
fireplace
• Use UL181 Class 0 or Class 1 rigid or flexible ducting.
• Install with short run or mainly straight duct, except small
dip for cold air trap which will help prevent flow of cold air.
• Secure flex duct with screws or wire ties.
Figure 3.9 Outside Air Installation
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3 ft min. from
top of uppermost
chimney section
to air inlet.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 15
6 ft (1.83 m) max.
unsupported chimney
above roof
20 ft (6.10 m) max.
pipe between an
offset & return
35 ft (10.7 m)
max. straight
unsupported
chimney height
16.5 ft (5.03 m) min. height/single offset-return
20 ft. (6.10 m) min. height/double offset-return
90 ft (27.4 m) max. height
41-3/8 in.
(1051 mm)
Effective
Height
Ceiling firestop
Figure 4.1 Chimney Requirements
NOTICE: Amaximumoftwopairsofoffsetsandreturns
may be used.
Minimum overall straight height 16.5ft 5.03m
Minimumheightwithsingleoffset/
return
16.5ft 45.03m
Doubleoffset/returnminimumheight 20ft 6.1m
Maximum height 90ft 27.43m
Maximum chimney length between an
offset and return
20ft 6.1m
Maximum distance between chimney
stabilizers
35ft 10.67m
Maximum unsupported chimney
length between the offset and return
6 ft 1.83m
Maximum unsupported chimney
heightabovethereplace
35ft 10.67m
Maximum unsupported chimney
above roof
6 ft 1.83m
WARNING! Risk of Fire! You must maintain 2
in. (51 mm) air space clearance to insulation
and other combustible materials around the
chimney system. Failure to do so may cause
overheating and re.
NOTICE: You must provide support for the pipe during
construction and check to be sure inadvertent loading has
notdislodgedthechimneysectionfromthereplaceorat
any chimney joint.
A. Chimney Requirements
Vertical distances are measured from the base of the
replace as shown in Figure 4.1.
4 Chimney and Termination Requirements
Table 4.2 Chimney Component Dimensions
Table 4.1 Chimney Requirements
HEIGHT OF CHIMNEY COMPONENTS in. mm
Chimney Stabilizer
SL3 4-3/4 121
Offsets/Returns
SL315 13-3/8 340
SL330 15-1/2 394
Chimney Sections*
SL306 4-3/4 121
SL312 10-3/4 273
SL318 16-3/4 425
SL324 22-3/4 578
SL336 34-3/4 883
SL348 46-3/4 1187
* Dimensions reect effective height.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
16
B. Offsets/Returns
• Use an offset/return to bypass overhead obstructions.
• An offset and return can be used as a single entity or separated by chimney section(s).
WARNING! Risk of Fire! DO NOT useoffset/returnsgreaterthan30°.Chimneydraftwillberestrictedandcouldcause
overheatingandre.Secureoffsetswithscrews(nottoexceed1/2”/13mminlength)Securereturnswithstrapping.
Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting.
• Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 4.2.
• Find the appropriate A dimension listed in Table 4.3. The B dimension coinciding with the A dimension measurement in
Table 4.3 represents the required vertical clearance needed to complete the offset/return.
• Read across the chart to nd the number of chimney sections/model numbers needed between the offset and return.
A
B
1-1/4 in. (32 mm)
OVERLAP
Figure 4.2 Chimney Offset/Return
Table 4.3 Offset Dimensions
Example:
Your “A” dimension from Figure 4.2 is 14 1/2 in. (368
mm). Using Table 4.3 the dimension closest to, but not
less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) us-
ing a 30° offset/return.
You determine from the table that you need 34 1/8 in.
(867 mm) (Dimension “B”) between the offset and re-
turn.
The chimney component that best ts your application is
one SL324.
15-degree 30-degree
SL306 SL312 SL318 SL324 SL336 SL348
A B A B
in. mm in. mm in. mm in. mm
1 5/8 41 13 3/8 340 3 5/8 92 15 1/2 394 ------
2 7/8 73 17 3/4 451 5 1/2 140 18 5/8 473 1 - - - - -
4 1/8 102 22 3/8 568 7 1/4 184 21 3/4 552 2 - - - - -
4 1/2 114 23 5/8 600 8 1/2 216 23 3/4 603 - 1 - - - -
5 3/4 146 28 1/4 718 10 1/4 260 27 686 1 1 - - - -
6 152 29 3/8 746 11 1/2 292 29 737 - - 1 - - -
7 1/4 184 34 864 13 1/4 337 32 1/8 816 - 2 - - - -
7 3/4 197 36 1/8 918 14 1/2 368 34 1/8 867 - - - 1 - -
8 3/4 222 39 3/4 1010 16 1/4 413 37 3/8 949 1 - - 1 - -
10 3/8 264 45 5/8 1159 19 1/4 489 42 1/2 1080 - - 2 - - -
10 5/8 270 46 3/4 1187 20 1/2 521 44 5/8 1133 - - - - 1 -
11 7/8 302 51 3/8 1305 22 1/4 565 47 3/4 1213 1 - - - 1 -
13 1/2 243 57 1/4 1454 25 1/4 641 52 7/8 1343 - - - 2 - -
13 3/4 349 58 3/8 1483 26 1/2 673 55 1397 -----1
15 381 63 1600 28 1/4 718 58 1/8 1476 1 - - - - 1
16 1/2 419 68 3/4 1746 31 1/4 794 63 1/4 1607 - 1 - - - 1
18 457 74 5/8 1895 34 1/4 870 68 1/2 1740 - - 1 - - 1
19 5/8 498 80 3/8 2042 37 1/4 946 73 3/4 1873 - - - 1 - 1
20 5/8 524 84 1/8 2137 39 1/8 994 76 7/8 1953 1 - - 1 - 1
22 3/4 578 91 7/8 2334 43 1/4 1099 84 1/8 2137 - - - - 1 1
24 610 96 1/2 2451 45 1/8 1146 87 1/4 2216 1 - - - 1 1
25 7/8 657 103 1/2 2629 49 1/4 1251 94 1/2 2400 -----2
Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective
length is built into this chart.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 17
Slanted Roofs
Flat Roofs
Chimney must
extend 3 ft (.9 m)
above the roof
Chimney must extend 2 ft (.6 m)
above any portion of the roof or
adjacent structures within
10 ft (3 m) of the chimney
Chimney must
extend 3 ft (.9 m)
above the roof
Chimney must extend 2 ft (.6 m)
above any portion of the roof or
adjacent structures within
10 ft (3 m) of the chimney
Multiple Chimney Locations
A B
6 in. (minimum) up to 20 in.
152 mm/508 mm
18 in. minimum
457 mm
20 in. and over 0 in. minimum
Gas, Wood or Fuel Oil
Termination Cap
Wood
Minimum
(See
illustration
above)
B
Gas
Termination
Cap **
A *
Perpendicular Wall
*
If using decorative cap cover(s), this distance may need to be
increased. Refer to the installation instructions supplied with the
decorative cap cover.
**
In a staggered installation with both gas and wood terminations, the
wood termination cap must be higher than the gas termination cap.
Figure 4.3 Multiple Chimney Locations
C. Termination Requirements
• Install a cap approved and listed for this replace system.
• Locate cap where it will not become plugged by snow or other materials.
• Locate cap away from trees or other structures.
• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion
of roof within 10 ft (3.05 m).
• The distance required between caps is shown below.

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
18
5 Chimney Installation
Termination Cap
Additional
support for
tall chimneys
Storm Collar
Maintain minimum
clearances to
combustibles as
specified
Chimney must extend
beyond combustible
roof structure
Maintain minimum
height of chimney
above roof
Install roof flashing
according to minimum
requirements
Offsets/returns
may not exceed
30° from vertical Support straps for offsets/
returns must be secured
to adequate framing
Ceiling firestops
are required where
chimney passes
through ceiling or
floor
Attic Shield is
required where chimney
passes through attic
Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation
NOTICE: Chimney performance may vary.
• Trees,buildings,rooflinesandwindconditionsaffectperformance.
• Chimneyheightmayneedadjustmentifsmokingoroverdraftoccurs.
A. Typical Chimney System

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15 19
NOTICE: Chimney sections cannot be disassembled once
locked together. Plan ahead!
• Lock chimney sections and/or offsets/returns together by
pushing downward until the top section meets the stop
bead on the lower section.
• Pull on the top section to make sure it is fully engaged
and will not separate.
• You may use #6 or #8 sheet metal screws no longer than
1/2 in. (13 mm) to fasten chimney sections together. Do
NOT penetrate inner ue.
WARNING! Risk of Fire! YouMUSTusescrewsto
fastenoffset/returnstochimneysectionstokeepthe
chimney parts from twisting. Failure to do so could
causere.
• Fasten offset/returns to chimney sections. Do NOT
penetrate inner ue.
• Secure chimney returns with hanger straps provided;
fasten to studs or joists.
• Vertical straight runs of chimney must be supported every
35 ft (10.7 m).
B. Assemble Chimney Sections
Use only those components described in this manual.
Substitute or damaged chimney components could impair
safe operation and cause overheating and re.
Attach either a straight chimney section or an offset to
the top of the replace (depending on your installation
requirement). Chimney sections are locked together by
pushing downward until the top section meets the stop
bead on the lower section.
The inner ue is placed to the inside of the ue section
below it. The outer casing is placed outside the outer cas-
ing of the chimney section below it. See Figure 5.2.
WARNING! Risk of Fire! DO NOT install substitute or
damaged chimney components.
Figure 5.2 Assembling Chimney Sections

VCG Sovereign Series • SA36R/SA42R • Installers Manual • 4010-259 • Rev A • 02/05/15
20
C. Secure Offset/Return
D. Install Ceiling Firestops
CAUTION! Risk of Fire! Ceilingrestopsmustbeused
wheneverthechimneypenetratesaceiling/oor.
• Chaseconstructionrequiresceilingrestopsateach
oororevery10ft.(3.05m)ofclearspace.
• Theceilingrestopslowsspreadofreandreduces
coldairinltration.
• Install a ceiling restop whenever chimney penetrates
ceiling/oor.
• Mark and cut an opening in ceiling as shown in Figure 5.4.
• Frame the opening with the same size lumber used in
the ceiling joists.
• Nail the ceiling restop to the bottom of the ceiling joists
when there is a room above.
• Use an attic insulation shield if the ceiling is insulated.
The ceiling restop may then be attached above or below
the joists.
ROOM ABOVE (non-insulated ceiling)
ATTIC ABOVE (insulated ceiling)
B
A
Ceilng firestop
attached to bottom
of framing
Ceiling firestop
attached to top of
framing
Note: Use same dimensional lumber for framing
ceiling firestop and joists.
2 in.
(51mm)
clearance
2 in.
(51mm)
clearance
WARNING! Risk of Fire! DO NOT seal area between
restopopeningandchimneypipeexceptwheretheyen-
ter the attic or leave the warm air envelope of the home
(use 600° F sealant).
Figure 5.4 Installing the Ceiling Firestop
When offsets and returns are joined to straight pipe sec-
tions, they must be locked into position with the screws
(outer only). To prevent gravity from pulling the chimney
sections apart, the returns and the chimney stabilizers
have hanger straps for securing these parts to joists or raf-
ters. See Figure 5.3.
* Use # 6 or # 8 sheet metal screw, or larger, no longer
than 1/2 in. (13 mm).
WARNING! Risk of Fire!
• Secureoffsetswithscrews(nottoexceed1/2in./13mm
In length).
• Securereturnswithstrapping.
• Straightchimneysectionsmaybesecuredwithscrew
(nottoexceed1/2in./13mmInlength)atthejoints.
• Keepchimneysectionsfromseparatingortwisting.
Ceiling
Firestop
Straps
Optional
A
dditional
Support
Joint
Band
(Optional)
Figure 5.3 Secure the Chimney
Catalog #
A B
in. mm in. mm
FS338 14-1/2 368 14-1/2 368
FS339 14-1/2 368 18-3/8 467
FS340 14-1/2 368 23 584