Vermont Castings Defiant 1945 Mounting instructions

Homeowner’s
Installation and
Operating Manual
For use in the
United States and Canada
Do Not Discard This Manual: Retain for Future Use
30001693 1/07 Rev. 17
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
0968
Defiant cover
11/00
Defiant
Woodburning Stove
Model 1945

2
Defiant Woodburning Stove
30001693
This manual describes the installation, operation, and maintenance of the Vermont Castings Defiant Model 1945 cata-
lytic-equipped wood burning heater. This heater meets the U.S. Environmental Protection Agency’s emission limits for
wood heaters sold on or after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat
at rates ranging from 10,600 to 55,000 Btu/hr.
The Defiant Model #1945 has been tested and is listed by Canadian Standards Association (CSA). The test standards
are ANSI/UL-1482 and ANSI/UL-737 for the United States, and ULC S627 and CAN/CSA-B366.2 for Canada. The
Defiant is listed for burning wood only. Do not burn other fuels. The Defiant is approved for use in manufactured (mo-
bile) homes only in the United States, and only when installed with Vermont Castings Mobile Home Kit No. 1900.
We recommend that you hire a professional installer certified by the Wood Heat Education and Research Foundation
(WHERF) or the Wood Energy Technical Training (WETT) to install your stove, or to advise you on the installation
should you attempt to install it yourself.
Please read this entire manual before you install and use your new stove. Failure to follow instructions may result in
property damage, bodily injury, or even death.
Save These Instructions for Future Reference
Welcome
Congratulations on your choice of a Vermont Castings Defiant stove. With this purchase you have made a commit-
ment to make the hearth a place of warmth, beauty and comfort in your home. At CFM Corporation, we share that joy
and appreciation for the hearth. We assure you that your cast-iron Vermont Castings stove has been made with the
utmost care and will provide you with many years of service.
As you become acquainted with your new stove, you will find that its appearance is matched by its functionality, due to
cast iron’s unique ability to absorb and radiate heat.
Also, CFM Corporation products are among the cleanest-burning wood stoves and fireplaces available today. As an
owner of a Vermont Castings stove, you make a strong statement for pollution-free energy. However, clean burning
depends on both the manufacturer and the operator. Please read this manual carefully to understand how to properly
operate and maintain your stove.
At CFM Corporation, we are equally committed to your satisfaction as a customer. That is why we maintain an ex-
clusive network of the finest dealers in the industry. Our dealers are chosen for their expertise and dedication to
customer service. They are factory-trained and knowledgeable about every CFM Corporation product. Feel free to
contact your Authorized Vermont Castings Dealer anytime you have a particular question about your stove or its
performance.
This manual contains valuable instructions on the installation and operation of your Vermont Castings Defiant. It also
contains useful information on maintenance. Please read the manual thoroughly and keep it as a reference.
Sincerely,
All of Us at CFM Corporation

3
Defiant Woodburning Stove
30001693
Table of Contents
Specifications ................................................. 4
Installation ...................................................... 5
Clearance Charts ......................................... 14
Assembly ...................................................... 18
Operation ...................................................... 19
Maintenance ................................................. 29
Appendix: Catalytic Combustor .................... 35
Appendix:
Chimney & Fireplace Hazards ............... 36
Parts Diagram .............................................. 37
The Story of the Defiant
No wood-burning appliance, save for Ben Franklin’s Pennsylvania Fireplace, has a stronger heritage than the Ver-
mont Castings Defiant. Named for a 19th-century steamship, the original Vermont Castings Defiant Wood Stove came
to epitomize America’s resolve and independence during the Energy Crisis of the 1970s.
The year was 1975. With energy prices going through the roof, and not an attractive or efficient wood stove to be
found anywhere, two entrepreneurs set out to create a stove that was a thing of beauty as well as utility. Finely crafted
from cast iron, the Defiant was the first wood stove to combine an artistically designed exterior with a methodically
engineered interior, using new technologies for efficient combustion.
Americans purchased over a quarter-million Defiants, as they rediscovered the common sense of heating with wood,
a home-grown fuel with none of the political and economic entanglements of foreign oil.
Thirteen years later, in 1988, Vermont Castings ‘retired’ the Defiant, replacing it with modern wood-burners such as
the Encore.
With its 1998 return, the new Defiant incorporates all the finest aesthetic, convenience, and performance features to
be found on any wood stove. In a sense, the new Defiant has been 23 years in the making.
Due to its significant role in American history, the original model Defiant is in the permanent collection of the Smithso-
nian Institution. Each new purchase of the Defiant stove continues that history.
Warming Shelf
#1560 Classic #1562 Sand
#1555 Biscuit #1565 Bordeaux
#1556 Chestnut Brown #1566 Forest Green
#1557 Ebony #1567 Midnight Blue
#1558 Vt. Classic Green #1568 Suede Brown
#1900 Mobile Home Kit
#1904 Outside Air Adapter
#1905 Bottom Heat Shield Kit
#1901 Rear Heat Shield Kit
#1907 Firescreen
#1860 6” x 12” Oval Starter Pipe
A line of porcelain enamel stove pipe is also avail-
able.
Installation Accessories
Proposition 65 Warning: Fuels used in gas, wood-
burning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6

4
Defiant Woodburning Stove
30001693
Specifications
Defiant, Model 1945
EPA Emissions rating ........................................8 GPH*
Range of heat output ...........10,600 to 44,400 Btu’s/hr.*
Maximum heat output ........................ 55,000 Btu’s/hr.**
Area heated .........................Up to 2,400 Square feet***
Fuel Size/type ...................................22 - 24” hardwood
Fuel capacity ................................................ 50 pounds
Loading ....................................................... Front or top
Chimney Connector:
for 8” flue collar ..................... 8” (200mm) diameter
Chimney Flue Size:
with 8” Chimney Connector ...8” (200mm) minimum
with 6” Chimney Connector ...6” (150mm) minimum
Flue exit position ........................................ Top or Rear
Primary Air ... Manually set, thermostatically maintained
Secondary Air .........................................Self-regulating
Ash handling system ..................... Removable ash pan
Glass panels ........................ High-temperature ceramic
Weight ................................................ 480 lbs. (220kg.)
Width (leg to leg) ...................................... 33” (826mm)
Depth (leg to leg) ................................... 19¹⁄₂” (362mm)
Height to top of flue collar ...................... 30¹⁄₂” (775mm)
*Under specific conditions during EPA emissions test-
ing.
** This value can vary depending on how the stove
is operated, the type and moisture content of the fuel
used, as well as the design, construction and climatic
location of your home. Figures shown are based on
maximum fuel consumption obtained under laboratory
conditions and on average efficiencies.
*** These values are based on operation in building
code-conforming homes under typical winter climate
conditions in New England. If your home is of nonstan-
dard construction (e.g. unusually well insulated, not in-
sulated, built underground, etc.) or if you live in a more
severe or more temperate climate, these figures may
not apply. Since so many variables affect performance
consult your Authorized Dealer to determine realistic
expectations for your home.
U.S. and foreign design and mechanical patents pend-
ing.
Fig. 1 Defiant dimensions.
1693
Drawing Not to Scale
DEFIANT
32"
(826 mm)
28"
(724 mm)
31"
(788mm)
3"
(96mm)
21"
(546mm)
19"
(489mm)
18"
(464mm)
21"
(546mm)
1693
Defiant dimensions
1/02
30"
(768mm)
DEFIANT
23"
(591mm)
19"
(489mm)
25"
(654mm)
C
L
29"
(737mm)

5
Defiant Woodburning Stove
30001693
Installation
SAFETY NOTICE: IF YOUR DEFIANT IS NOT PROP-
ERLY INSTALLED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT RESTRIC-
TIONS AND INSTALLATION INSPECTION REQUIRE-
MENTS IN YOUR AREA.
Before you begin an installation, be sure that:
• Your stove and chimney connector will be far
enough from combustible material to meet all clear-
ance requirements.
• The floor protector is large enough and is construct-
ed properly to meet all requirements.
• You have all necessary permits from local authori-
ties.
Your local building official is the final authority for ap-
proving your installation as safe and determining that it
meets local and state codes.
The metal label permanently attached to the back of
every Vermont Castings’ stove indicates that the stove
has been tested to current UL and ULC standards, and
gives the name of the testing laboratory. Clearance
and installation information also is printed on the label.
When the stove is installed according to the information
both on the label and in this manual, local authorities
usually will accept the label as evidence that the instal-
lation meets codes and can be approved.
However, codes vary in different areas. Before starting
the installation, review your plans with the local building
authority. Your local dealer can provide any additional
information needed.
For any unresolved installation issues, refer to the
National Fire Protection Association’s publication
ANSI/NFPA 211 Standard for Chimneys, Fireplaces,
Vents and Solid Fuel Burning Appliances. For Canada,
the equivalent publication is CSA CAN-B365 Installation
Code for Solid Fuel Burning Appliances and Equipment.
These standards are the basis for many national codes.
They are nationally recognized and are accepted by
most local authorities. Your local dealer or your local
building official may have a copy of these regulations.
IMPORTANT: Failure to follow these installation
instructions may result in a dangerous situation, in-
cluding a chimney or house fire. Follow all instruc-
tions exactly, and do not allow makeshift compro-
mises to endanger property and personal safety.
Outside Air
In some modern, super-insulated homes, there is inad-
equate air supply for combustion because of insufficient
air infiltration into the building. Such air enters a home
through unsealed cracks and openings. Exhaust fans
for kitchen or bath can compete with the stove for avail-
able air and compound the problem.
When poor draft is caused by a low infiltration rate,
opening a ground floor window on the windward side of
the house and near the stove will usually alleviate the
problem.
A better solution is to install a permanent outside air
supply to the stove and/or room. In fact, bringing air
for combustion from outside the home directly to the
air inlet of the stove is required for new construction in
some areas.
Pressure variations within the house do not affect a
stove equipped with an outside air supply, and im-
proved stove performance often results. An Outside Air
Adapter Kit for the Defiant is available from your local
dealer.
Chimney Height
Altitude affects chimney performance. When using an
8” oval to 6” flue collar adapter on the Defiant, refer
to Figure 1 for suggested chimney heights at various
altitudes. Chimney height should be measured from the
flue collar to the top of the chimney. The recommended
minimum chimney height is 16 feet (5 meters).
ST491
Fig. 2 Chimney height requirements with 6” chimney and/or
chimney connector.
30
25
20
15
0 2000 4000 6000 8000 10000 12000
Height
Altitude
ST491
Defiant
chimney height
11/2/00 djt

6
Defiant Woodburning Stove
30001693
What Kind of Chimney to Use
You must connect the Defiant to a code-approved
masonry chimney with a flue liner, to a relined masonry
chimney that meets local codes, or to a prefabricated
metal chimney that complies with the requirements
for Type HT chimneys in the Standard for Chimneys,
Factory-Built, Residential Type and Building Heating
Appliance, UL 103. Figure 3 illustrates the two types.
The chimney and chimney connector must be in good
condition and kept clean.
If you use an existing masonry chimney, it must be
inspected to ensure it is in a safe condition before
the stove is installed. Your local professional chimney
sweep, building inspector, or fire department official
will be able to inspect the chimney or provide a refer-
ral to someone who can. See “Chimney and Fireplace
hazards”, in the appendix, for particulars.
ST241
chimney types
12/13/99 djt
A prefabricated double-
wall insulated chimney
A tile-lined
masonry
chimney
ST241
Fig. 3 Approved chimney types.
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
AC617
RLTSKC8
2/11/98

Reference
Point AC617
Fig. 4 The 2’-3’10’ Chimney Rule.
The chimney must extend at least 3’ (194 mm) above
the highest pint where it passes through or past a roof,
and at least 3’ (610 mm) higher than any part of a build-
ing within 10’ (3 m) horizontally. (Fig. 4)
For proper draft and good performance, any chimney
used with a Defiant should extend at least 16’ (5 m)
above the flue collar of the stove.
Masonry Chimneys
An inspection of the chimney must confirm that it has
a lining. Do not use an unlined chimney. The chimney
should have no cracks, loose mortar, other signs of
deterioration, and blockage. Repair any defects before
the chimney is used with your stove.
Unused openings in an existing masonry chimney must
be sealed with masonry to the thickness of the chimney
wall, and the chimney liner should be repaired. Open-
ings sealed with pie plates or wallpaper are a hazard
and should be sealed with mortar or refractory cement.
In the event of a chimney fire, flames and smoke may
be forced out of these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the
standards of your local building code or, in the absence
of a local code, to a recognized national code. Masonry
chimneys must be lined, either with code-approved
masonry or pre-cast refractory tiles, stainless steel
pipe, or a code-approved, “poured-in-place” liner. The
chimney’s clean-out door must seal tightly. A loose or
leaky clean-out door can weaken chimney draft to the
stove, causing performance problems.
Prefabricated Chimneys
A prefabricated metal chimney must be one tested and
listed for use with solid-fuel burning appliances to the
High-Temperature (H.T.) Chimney Standard UL-103-
1985 (2100°F) for the United States, and High Temper-
ature (650°C) Standard ULC S-629 for Canada.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
Chimney Size
An Defiant with an 8” (203 mm) flue collar is approved
for venting into a masonry chimney with a nominal flue
size of 8” x 8” (203 x 203 mm) or 8” x 12” (203 x 305
mm), and into a round flue with nominal flue size of 8”
(203 mm). An Defiant with a 6” (152 mm) flue collar is
approved for venting into a masonry chimney with a
nominal flue size of 8” x 8” (203 x 203 mm), and into a
round flue with nominal flue of 6” (152 mm).
NOTE: When installed with a 6” flue collar, the Defi-
ant may not be operated with the front doors open.
Whatever the flue collar size, an Defiant may be vented
into larger chimneys as well. However, chimneys
with liners larger than 8” x 12” (203 x 305 mm) may
experience rapid cooling of smoke and reduction in
draft, especially if the chimneys are located outside the
home. These large chimneys may need to be insulated
or have their flues relined for proper stove performance.

7
Defiant Woodburning Stove
30001693
• Fasten the chimney connector to the chimney.
Instructions for various installations follow. Figure 5
illustrates the general layout of chimney connector
parts.
• Be sure the installed stove and chimney connector
are correct distances from nearby combustible mate-
rials.
NOTE: Special slip
pipes and thimble
sleeves that form tele-
scoping joints between
sections of chimney
connector are avail-
able to simplify instal-
lations. They often
eliminate the need to
cut individual connec-
tor sections. Consult
your local dealer about
these special pieces.
Securing the Single-wall Connector to a
Prefabricated Chimney
Follow the installation instructions of the chimney
manufacturer exactly as you install the chimney. The
manufacturer of the chimney will supply the acces-
sories to support the chimney, either from the roof of
the house, at the ceiling of the room where the stove is
installed, or from an exterior wall.
Special adapters are available from your local dealer
to make the connection between the prefabricated
chimney and the chimney connector. The top of such
adapters attaches directly to the chimney or to the
chimney’s ceiling support package, while the bottom of
the adapter is screwed to the chimney connector.
These adapters are designed so the top end will fit out-
side the inner wall of the chimney, and the bottom end
will fit inside the first section of chimney connector.
Securing the Single-wall Connector to a
Masonry Chimney
Both freestanding masonry chimneys and fireplace ma-
sonry chimneys may be used for your installation.
Freestanding Installations
If the chimney connector must pass through a combus-
tible wall to reach the chimney, follow the recommen-
dations in the Wall Pass-Through section that follows.
The opening through the chimney wall to the flue
(the “breech”) must be lined with either a ceramic or
metal cylinder, called the “thimble”, which is cemented
securely in place. Most chimney breeches incorporate
thimbles, but the fit must be snug and the joint between
the thimble and the chimney wall must be cemented
firmly.
ST242
Chimney connector
12/13/99 djt
Flue Gas
Direction
Toward
Stove
ST242
Fig. 5 Chimney connector.
Accessories to help make the connection between
stainless steel chimney liners and your Defiant are
available through your local dealer.
Chimney Connector Guidelines
A chimney connector is the single-wall pipe that con-
nects the stove to the chimney. The chimney itself is the
masonry or prefabricated structure that encloses the
flue. Chimney connectors are used only to connect the
stove to the chimney.
Single-wall connectors should be made of 24 gauge
or heavier steel. Do not use galvanized connector; it
cannot withstand the high temperatures that can be
reached by smoke and exhaust gases, and may re-
lease toxic fumes under high heat. The connector may
be 6” (152 mm) or 8 “ (203 mm) in diameter.
If possible, do not pass the chimney connector through
a combustible wall or ceiling. If passage through a com-
bustible wall is unavoidable, refer to the section on Wall
Pass-Throughs. Do not pass the connector through an
attic, a closet or similar concealed space. The whole
connector should be exposed and accessible for in-
spection and cleaning.
In horizontal runs of chimney connector, maintain a dis-
tance of 24” (610 mm) from the ceiling. Keep it as short
and direct as possible, with no more than two 90° turns.
Slope horizontal runs of connector upward 1/4” per foot
(6mm per meter) going from the stove toward the chim-
ney. The recommended maximum length of a horizontal
run is 3’ (1 m), and the total length should be no longer
than 8’ (2.4 m). In cathedral ceiling installations, extend
the prefabricated chimney downward to within 8’ (2.4
m) of the stove. This will help maintain a good draft by
keeping the smoke warm, so that it rises readily.
Wear gloves and protective eyewear when drilling, cut-
ting or joining sections of chimney connector.
Single-wall Chimney Connectors
• Begin assembly at the flue collar of the stove. Insert
the first crimped end into the stove’s flue collar, and
keep each crimped end pointing toward the stove.
(Fig. 5) Using the holes in the flue collar as guides,
drill 1/8” (3mm) holes in the bottom of the first sec-
tion of chimney connector and secure it to the flue
collar with three #10 x 1/2” sheet metal screws.
Lift off the griddle, and shield the stove’s surface
between the griddle opening and the front of the flue
collar to protect the finish when you drill the front
hole.
• Fasten each joint between sections of chimney
connector, including telescoping joints, with at least
three (3) sheet metal screws. The pre-drilled holes in
the top of each section of chimney connector serve
as guides when you drill 1/8” (3mm) holes in the bot-
tom of the next section.

8
Defiant Woodburning Stove
30001693
Without a thimble, a suitable length of chimney con-
nector can be extended through the breech to the inner
face of the flue liner, and cemented securely in place.
Additional pieces of connector are then attached with
sheet metal screws.
Fireplace Installations
The chimney connector may be connected to the
chimney above the fireplace opening or through the
fireplace.
Above the Fireplace
The Defiant may be connected to a chimney above
a fireplace opening. (Fig. 8) In such installations, the
stove is positioned on the hearth in front of the fireplace
and the chimney connector rises from the stove top and
then angles ninety degrees back into the chimney. The
chimney liner should extend to the point at which the
chimney connector enters the chimney.
ST244
Plymouth
fplc over mantel
12/99
• • • • • • •
*
*
Check These
Clearances
Mantel
ST244a
Fig. 8 In this installation, the chimney connector attaches to
the chimney above the fireplace opening.
Seal
This Off
ST243
thinble connection
12/13/99 djt
Thimble Sleeve
Chimney Connector
Flue
Keep
sleeve
end flush
with flue
tile
ST243
Fig. 7 The thimble, made of either ceramic or metal, must be
cemented securely in place.
A special piece called the “thimble sleeve,” slightly
smaller in diameter than standard connectors and
most thimbles, will facilitate the removal of the chimney
connector system for inspection and cleaning. (fig. 7)
Thimble sleeves should be available from your local
dealer.
To install a thimble sleeve, slide it into the breech until
it is flush with the inner flue wall. Do not extend it into
the actual flue passage, as this could interfere with the
draft.
The thimble sleeve should protrude 1-2” (25-50 mm)
into the room. Use furnace cement and thin gasketing
to seal the sleeve in place in the thimble. Secure the
chimney connector to the outer end of the sleeve with
sheet metal screws.
ST492
Defiant
freestanding 
installation
11/00
Chimney
Elbow
Slip Pipe
Standard
Connector
Oval to
Round Adapter
Flue Collar
Thimble
Flue In-
ner
Flue
ST492
Fig. 6 An exploded view of the chimney connection in a free-
standing masonry installation.
If the chimney connector in your installation enters the
chimney above a fireplace, follow all the guidelines
mentioned above for freestanding installations. In addi-
tion, give special consideration to the following points:
• Check the clearance between the stove and the
chimney connector, and any combustible trim or
the mantel.
• Check the clearance between the chimney con-
nector and the ceiling. The clearance should be at
least 24” (610 mm).
• The fireplace damper must be sealed to prevent
room air from escaping up the flue. However, it
must be possible to re-open the damper to inspect
or clean the chimney.

9
Defiant Woodburning Stove
30001693
ST245
fireplace
flex connector
12/99
Flexible
Connector
Mantel Shield
Fireplace Adapter
Kit “Positive
Connection”
ST245
Fig. 9 Through the fireplace installation.
DEF
IA
N
ST493
Brick pass thru
11/00
Wall Stud
Chimney
Connector
Floor Protec-
tion
12” of
Noncombustible
Material
ST493
Fig. 10 An approved wall pass-through for the United States.
Through the Fireplace
If your fireplace opening height is at least 29" (737 mm),
you may install a Defiant through the opening using a
“positive connection” kit, available from your local deal-
er. Positive connection kits ensure a tight fit between
the stove flue collar and the chimney flue. (Fig. 9)
Fireplace installations, whether connected to the flue
above or through the fireplace opening, have special
clearance requirements to adjacent trim and the mantel.
You’ll find the required safe clearances for Defiant fire-
place installations on Page 12.
Floor protection requirements also apply to fireplace
installations. This information is on Page 10.
Wall Pass-Throughs
Whenever possible, design your installation so the con-
nector does not pass through a combustible wall. If you
are considering a wall pass-through in your installation,
check with your building inspector before you begin.
Also, check with the chimney connector manufacturer
for any specific requirements.
Accessories are available for use as wall pass-
throughs. If using one of these, make sure it has been
tested and listed for use as a wall pass-through.
In the United States, the National Fire Protection As-
sociation (NFPA) has established guidelines for passing
chimney connectors through combustible walls. Many
building code inspectors follow these guidelines when
approving installations.
Figure 10 shows one NFPA-recommended method. All
combustible material in the wall is cut away from the
single-wall connector to provide the required 12” (305
mm) clearance. Any material used to close up the open-
ing must be noncombustible.
Three other methods are also approved by the NFPA:
• Placing a section of chimney connector inside a
ventilated thimble, which in turn is separated from
combustibles by 6” (152mm) of fiberglass insulating
material.
• Placing a section of chimney connector inside a
section of 9” (230mm) diameter, solid-insulated,
factory-built chimney, with 2” (50mm) of air space
between the chimney section and combustibles.
• Using a section of solid-insulated double-wall high
temperature chimney, with an inside diameter the
same as the chimney connector, at least one inch
of solid insulation, and a minimum of 9” (229 mm)
air space between the outer wall of the chimney
section and combustibles.
In Canada, The Canadian Standards Association has
established different guidelines for wall pass-throughs.
Figure 11 shows one method, in which all combustible
material in the wall is cut away to provide the required
18” (457mm) clearance for the connector. The resulting
space must remain empty. A flush-mounted sheet metal
cover may be used on one side only. If covers must be
used on both sides, each cover must be mounted on
noncombustible spacers at least 1” (25mm) clear of the
wall.

10
Defiant Woodburning Stove
30001693
DE
F
IA
N
T
ST494
steel
wall pass thru
11/00
18” (460mm) clear-
ance between pipe and
sides/top/bottom of
opening
ST494
Fig. 11 An approved wall pass-through for Canada.
D
E
A
B
A
E
C
ST500
Defiant
floor protection
1/31/02 djt
E
F
E
F
U.S. Canada
A. 42” 46” (1168 mm)
B. 43” 47” (1194 mm)
C. 12” 12” (305 mm) 8” Connector
10” 10” (254 mm) 6” Connector
D. 6” 8” (203 mm)
E. 6” 8” (203 mm)
F. 16” 18” (460 mm) ST500
Fig. 12 Required floor protection dimensions.
Your local dealer or your local building inspector can
provide details for other approved methods of passing
a chimney connector through a combustible wall in your
area. In Canada, this type of installation must conform
to CAN/CSA-B365, Installation Code for Solid Fuel
Burning Appliances and Equipment.
NOTE: Do not vent your Defiant into a factory-built
(zero-clearance) fireplace. These appliances and their
chimneys are specifically designed as a unit for use as
fireplaces. It may void the listing or be hazardous to
adapt them for any other use.
DO NOT CONNECT THE DEFIANT TO ANY AIR DIS-
TRIBUTION DUCT OR SYSTEM.
Floor Protection
A tremendous amount of heat radiates from the bottom
plate of your stove. The floor area directly under and
around the stove will require protection from radiant
heat as well as from stray sparks or embers that may
escape the firebox.
Heat protection is provided through the use of a Ver-
mont Castings Bottom Heat Shield #1905. Spark and
ember protection must be provided by a floor protector
constructed with noncombustible material as specified.
Most installations will require the bottom heat shield be
attached. Only when the stove is placed on a complete-
ly noncombustible surface such as unpainted concrete
over earth may it be used without the heat shield.
Even when the bottom heat shield is installed, you must
provide special protection to the floor beneath. For
installations with the heat shield attached, use a non-
combustible floor protector such as 1/4” nonasbestos
mineral board or equivalent, or 24 gauge sheet metal.
The floor protector may be covered with a noncombus-
tible decorative material if desired. Do not obstruct the
space under the heater.
Protection requirements vary somewhat between the
Untied States and Canada as follows:
In U. S. installations the floor protector is required
under the stove and must extend at least 16” (not
including the ash lip) from the front of the stove (“F”,
Fig. 12), and at least 6” from the sides and rear. (“D”
and “E”, Fig. 12)
It must also extend under the chimney connector and
2” to either side. (“C”, Fig. 12) For the 8” (203 mm)
connector, the protector must be a minimum of 12”
(305 mm) wide. For the 6” (152 mm) connector, the
protector must be 10” (254 mm) wide. The protector
must be centered under the connector.
To meet these requirements, a floor protector must be
at least 42” wide and 43” deep.
In Canada: A noncombustible floor protector is required
under the stove as well. The floor protector must
extend 18” (457 mm) to the front (“F”, Fig. 12), and 8”
(203 mm) from the sides and rear. (“D” and “E”, Fig. 12)
To meet these requirements, a floor protector must be
at least 46” (1168 mm) wide and 47” (1194 mm) deep.
Floor Protection for Fireplace Installation
Do not assume that your fireplace hearth is completely
noncombustible. Many fireplace hearths do not satisfy
the “completely noncombustible’ requirement because
the brick or concrete in front of the fireplace opening
is supported by heavy wood framing. Because heat
passes readily through brick or concrete, it can easily
pass through to the wood. As a result, such fireplace
hearths can be a fire hazard and are considered a com-
bustible floor.

11
Defiant Woodburning Stove
30001693
For all fireplace installations, follow the floor protec-
tion guidelines described above. Keep in mind that
many raised hearths will extend less than the required
clearance from the front of the heater. In such cases,
sufficient floor protection as described above must be
added in front of the hearth to satisfy the minimum
floor protector requirement from the front of the stove:
16” (410mm) in the United States and 18” (460mm) in
Canada. Hearth rugs do not satisfy the requirement for
floor protection as they are not fire proof.
Fireplace installations also have special clearance
requirements to the side walls, side decorative trim and
fireplace mantel. Refer to the information on fireplace
and mantel trim shields in this section.
Keep the Stove a Safe Distance from Sur-
rounding Materials
Both a stove and its chimney connector radiate heat in
all directions when operating, and nearby combustible
materials can overheat dangerously if they are too
close to the heat source. A safe installation requires
that adequate clearance be maintained between the hot
stove and its connector and nearby combustibles.
Clearance is the distance between either your stove or
chimney connector, and nearby walls, floors, the ceiling,
and any other fixed combustible surface. The Defiant
has specific clearance requirements that have been
established after careful research and testing. These
clearance requirements must be strictly observed.
In addition, keep furnishings and other combustible
materials away from the stove. In general, a distance
of 48” (1220 mm) must be maintained between the
stove and moveable combustible items such as drying
clothes, furniture, newspapers, firewood, etc. Keep-
ing those clearance areas empty assures that nearby
surfaces and objects will not overheat.
Safe Ways to Reduce Clearances
Clearance requirements are established to meet every
installation possibility, and they involve the combination
of these variables:
• When the stove has no listed heat shield mount-
ed on it.
• When the wall has no heat shield mounted on it.
• When the wall has a heat shield mounted on it.
• When the wall and stove have heat shields.
In general, the greatest clearance is required when you
place a stove and its connector near a wall with no heat
shield.
For example, when the Defiant is installed parallel to
the rear wall and no shield is used, it must be at least
33” (815 mm) from the wall behind it and at least 24”
(610 mm) from walls on either side.
If the Defiant is installed in a corner and no shield is
used, the corners of the stove must be at least 23” (585
mm) from nearby walls.
Clearances may be reduced only by means approved
by the regulatory authority, and in accordance with the
clearances listed in this manual. Refer to Pages 10 - 13
for approved clearance reduction specifications.
Use only Vermont Castings Defiant Rear Heat Shield
#000-1901.
NOTE: Alcove installation of the Defiant is not
permitted.
Wall Shields
One way to reduce clearances is with a wall shield
constructed of 24 gauge or heavier sheet metal, or of
another noncombustible material such as 1/2” (13 mm)
insulation board such as Durock® or Wonderboard®, or
common brick “laid on flat,” with the 3¹⁄₂" (90 mm) side
down.
Shields must be spaced out from the combustible
surface 1" (25 mm) on noncombustible spacers, as in
Figure 13. The spacers should not be directly behind
the stove or chimney connector.
Air must be able to flow between the wall and the
shield. At least 50% of the bottom 1" (25 mm) of the
shield must be open, and the shield must be open at
the top. Metal screening across the top will keep small
stray objects from being trapped behind the shield. (Fig.
13)
The shield must be a minimum of 48" (1220 mm) tall,
and must extend at least 20¹⁄₂" (520mm) higher than the
top of the stove, whichever is higher. The shield behind
the chimney connector must be 30" (760 mm) wide,
centered behind the pipe; for installations that use an
approved prefabricated chimney to pass through the
ceiling, the shield behind the chimney connector must
stop 1" (25 mm) below the ceiling.
ST248
wall shield construction
12/14/99 djt
Stud Wall
Framing
Wall Shield
Noncombus-
tible Spacers
and Fasteners
Drywall
Air Flow
Air Flow
Screen
Shield
Metal Spacer
ST248
Fig. 13 Approved wall shield construction.

12
Defiant Woodburning Stove
30001693
Fireplace and Mantel Trim Shields
A fireplace installation requires special clearance
between the side of the stove and the right and left
walls, between the side of the stove and the decorative
side trim on the fireplace face, and between the top of
the stove and the mantel.
Noncombustible shields installed 1” (25 mm) away from
the combustible surface on noncombustible spacers,
called ventilated shields, may be used to reduce
clearances.
To protect a mantel from the heat of a stove in a
fireplace installation, use a custom-made ventilated
mantel shield that is at least 48” (1220 mm) long,
centered over the stove. (Fig. 14) Ventilated shields for
side trim must extend the full length of the trim.
An unprotected mantel (“A”, Fig. 15) cannot be more
than 9” (230 mm) deep and must have a minimum
clearance of 39” (991 mm), measured from the stove’s
top plate. With a ventilated shield, this clearance may
be reduced safely to 23” (584 mm).
Unprotected top trim (B) protruding 9” (230 mm) or
less from the face of the fireplace must be a minimum
of 39” (991 mm) from the stove’s top surface. With a
ventilated trim shield, this clearance may be reduced
safely to 23” (584 mm).
Unprotected side trim (C) that protrudes 2” (51 mm) or
less from the face of a fireplace must have a minimum
clearance of 14” (356 mm), measured from the stove’s
top side edge. With a ventilated trim shield, the
clearance may be reduced safely to 6” (152 mm). If the
trim extends more than 2” (51 mm), it is subject to the
requirements for wall clearance.
The charts and sample installations that follow list all
the clearances required for the various installation
configurations of the Defiant.
ST253b
Encore
trim clearances
02/01 djt
CC
A B
Unprotected Protected
A. Mantel 39” (991 mm) 23” (584 mm)
B. Top Trim 39” (991 mm) 23” (584 mm)
C. Side Trim 14” (356 mm) 6” (152 mm)
Fireplace and Mantel Trim Clearances
ST253b
Fig. 15 Maintain clearances to combustible components of
the mantelpiece.
1" (25mm)
1/4" (6mm)
ST501
mantel and
trim shield
11/10/00 djt
ST501
Fig. 14 A custom-formed mantel shield.

13
Defiant Woodburning Stove
30001693
Defiant Clearance Chart
for use with either a 6” or 8” chimney connection
Stove Clearance
Stove Installed
Parallel to Wall
Unprotected Surfaces Protected Surfaces
Side Rear Corners Side Rear Corners
No stove
heat shields
Chimney Connector Clearance
Unprotected Vertical Surfaces Protected Vertical Surfaces
Single-wall connector
Single-wall connector;
rear heat shield on
stove only
Clearance to Combustibles in Front of Stove
48” (1220 mm)
30” (760 mm) 25” (635 mm)
18” (460 mm) 14” (355 mm)
All Installations
Stove Installed
Parallel to Wall
Stove
in
Corner
Stove
in
Corner
Stove, top exit with rear
heat shield, no connector
heat shields
Single-wall connector
with shields, and rear heat
shield on stove
Double-wall chimney con-
nector
(A) 24” (B) 33” (C) 23” (D) 14” (E) 28” (F) 18”
(610 mm) (840 mm) (585 mm) (355 mm) (710 mm) (460 mm)
(M) 24” (N) 17” (O) 17” (P) 14” (Q) 17” (R) 12”
(610 mm) (430 mm) (430 mm) (355 mm) (430 mm) (305 mm)
(G) 24” (H) 21” (I) 17” (J) 14” (K) 17” (L) 12”
(610 mm) (533 mm) (430 mm) (355 mm) (430 mm) (305 mm)
Stove, top exit with rear
heat shield, and double-
wall chimney connector*
Stove, top exit with rear
heat shield, and heat
shields on connector
Unprotected or Protected Ceiling Surfaces
24” (610 mm)
Single-wall connector
14” (355 mm) 14” (355 mm)
14” (355 mm) 12” (305 mm)
* Using a listed double wall oval to round connector.
Stove, rear exit with rear
heat shield only
(Y) 27” (Z) 24” N/A (AA) 17” (BB) 20” N/A
(686 mm) (610 mm) (430 mm) (508 mm)
(S) 24” (T) 17” (U) 17” (V) 14” (W) 15” (X) 12”
(610 mm) (430 mm) (430 mm) (355 mm) (380 mm) (305 mm)

14
Defiant Woodburning Stove
30001693
D
E
F
F
C
C
J
K
L
L
I
ST486a
Defiant
Clearance
Diagrams
11/00
A
B
I
G
H
P
Q
R
R
O
O
M
N
V
W
X
X
U
S
U
T
AA
BB
Y
Z
N/A N/A
Top Exit Installations, no heat shields
Defiant Clearance Diagrams
for use with either a 6” or 8” chimney connection
Stove Installed
Parallel to Wall Stove in Corner
Stove Installed Parallel
to Wall
Unprotected Surfaces Protected Surfaces
Stove in Corner
ST486a
Top Exit Installations, heat shield on stove, double-wall chimney connector
Top Exit Installations, heat shield on stove, heat shields on single-wall connector
Top Exit Installations, heat shield on stove, no shields on single-wall connector
Rear Exit Installations, rear heat shields

15
Defiant Woodburning Stove
30001693
48"
(1220mm)
48"
(1220mm)
48"
(1220mm)
ST498
Defiant
Wall shield B
11/00
Fig. 17 Parallel installation with rear wall pass-through, two
wall shields. Reduced clearances to both rear and side walls.
Wall shields may meet at corner if desired. Wall pass-through
must comply with codes.
Refer to “Special Installations.”
ST498
48"
(1220mm)
48"
(1220mm)
48"
(1220mm)
48"
(1220mm)
ST499
Defiant
Wall Shield C
11/00
ST499
Fig. 18 Corner installation, vertical chimney connector, two
wall shields. Reduced side clearances. Wall shield MUST
meet at corner.
Stove Heat Shields
The Vermont Castings Defiant Rear Heat Shield, shown
below, is one way to reduce the clearance to the rear
wall. The rear heat shield can be installed in any set-
ting. However, since the chimney connector also radi-
ates heat toward the wall, you must use a chimney con-
nector shield whenever you use the rear heat shield.
Clearance reductions with the rear heat shield apply
only to the wall to the rear in parallel installations. Nei-
ther the side clearance requirement nor the clearance
requirement in corner installations may be reduced.
48"
(1220mm)
48"
(1220mm)
48"
(1220mm)
48"
(1220mm)
ST497
Defiant
wall shield A
11/00
Fig. 16 Parallel installation, vertical chimney connector, two
wall shields. Reduced clearances for both rear and side walls.
Wall shields may meet at corner if desired. Shielding for con-
nector is centered behind connector.
ST497
Fig. 19 Defiant rear heat shield with flue collar heat shield for
top exit configuration.
Flue Collar Heat
Shield
Rear Heat
Shield
Spacers
Truss Head
Phillips Screws
KT287
Bend

16
Defiant Woodburning Stove
30001693
Distance from the Center of the Flue Collar to the Wall
The information on this page is helpful in planning stove placement, particularly in those installations with
chimneys that pass through the ceiling. However, this is not a clearance chart. Final stove clearances must
adhere to the guidelines in the clearance chart on Page 12.
Note that rear dimensions differ for installations with 6” or 8” chimney connectors.
Defiant With Rear Heat Shield only
Unprotected Surfaces Protected Surfaces
Parallel Installations
Corner
Installations
Corner
Installations
Parallel Installations
Defiant With Rear Heat Shield and Shielded Connector:
Defiant With Rear Heat Shield and Double-wall Connector:
Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F)
39¹⁄₂” (1003mm) 6” chimney: 28” (710 mm) 29¹⁄₂” (710 mm) 6” chimney: 25” (635 mm)
27” (685 mm) 21” (535 mm)
8” chimney: 8” chimney:
28” (710 mm) 22” (560 mm)
Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F)
39¹⁄₂” (1003mm) 6” chimney: 28” (710 mm) 29¹⁄₂” (710 mm) 6” chimney: 25” (635 mm)
17” (432 mm) 17” (432 mm)
8” chimney: 8” chimney:
18” (457 mm) 18” (457 mm)
Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F)
39¹⁄₂” (1003mm) 6” chimney: 28” (710 mm) 29¹⁄₂” (710 mm) 6” chimney: 25” (635 mm)
17” (432 mm) 15” (381 mm)
8” chimney: 8” chimney:
18” (457 mm) 16” (406 mm)
ST511
Intrepid
flue centerline
Diagrams
11/16/00
*
AB
C
*
D
EF
* This distance, from the center of the flue collar to the front edge of the hearth, is the same for all installations on this
page: 34” (865 mm) in the United States and 36” (914 mm) in Canada.

17
Defiant Woodburning Stove
30001693
Set Up Your Stove
Cast iron stoves are heavy, and it will take two to four
people to move your Defiant into position.
Wipe the protective coating of oil from the griddle with a
clean dry rag or a paper towel.
Install the handle on the griddle. Slip the bolt through a
washer, a nylon bushing, then through the handle and
the other bushing, then through the steel spacer and
into the griddle tab. (Fig. 20) Tighten securely.
Assembly
Install Stove Legs
Remove and discard the four large slot-head screws
from the stove bottom. Install the stove legs (Fig. 21)
using the hex head bolts from the parts bag. Use 3/8”
washers with all four legs; the door handle holder
installs on the right front leg. Position the holder so the
hole to accept the handle hub faces out from the right
side of the stove. Tighten the bolts firmly.
CAUTION: Overtightening can strip tapped threads.
Storing the Handle
Use the removable handle to open or close the doors.
After using it, remove the handle so it will not get hot.
Store the handle in the handle holder installed behind
the right front leg. (Fig. 22)
Install the Optional Bottom Heat Shield
NOTE: The Bottom Heat Shield is required in most
installations. Refer to Floor Protection, Page 10, for
further details.
1. Remove the four 10-24 x 1/2” hex head bolts from
the corners of the ash drop on the stove bottom.
2. Screw the four 1¹⁄₄" spacers into the holes from
which you removed the bolts, finger-tight.
3. Align the bottom heat shield against the spacers with
the stepped side toward the rear of the stove.
4. Secure the shield with the four hex head bolts
removed from the stove bottom previously. Tighten
securely. (Fig. 23)
De
fia
nt
ST537
Attach
Bottom Heat
Shield
11/00
Spacers
ST537
Fig. 23 Attach the optional bottom heat shield.
ST466a
Madison
Attach legs
Leg Leveller
Leg Bolt
and
Washer
ST466a
Fig. 21 Attach the stove legs with leg levellers.
ST564
handle holder
12/13/00
Bottom Heat Shield
Door Handle Holder
Leg Bolt and Washer ST564
Fig. 22 Handle holder and heat shield positions.
ST536
Fig. 20 Attach the griddle handle.
ST536
Attach
griddle handle
11/00
Bushings
Spacer
Knob
Washer
Bolt

18
Defiant Woodburning Stove
30001693
Install the Optional Ash Door Heat Shield
1. Remove the two Phillips pan head screws from the
ash door.
2. Insert the screws through the ash door heat shield
(from the painted side), place the 5/16” spacers over
the screws, and carefully thread them back into the
original holes. (Fig. 24) The curved lip should be
upward, under the ashlip of the stove.
3. Tighten securely.
ST540
Assembly
handle
11/00
ST540
Fig. 26 Assemble the front door handle.
ST539
Attach
ash door
heat shield
11/00
ST538
Spacers
Fig. 24 Install the ashdoor heat shield.
DEFIANT
ST539
attach
thermostat
handle
11/00
ST539
Fig. 25 Attach the thermostat handle.
Adjust the Leg Levellers
Lift the stove slightly so there is no weight on the leg
while making the adjustment.
Reverse the Flue Collar (If Necessary)
Reverse the flue collar by removing the two screws that
attach it to the back of the stove. Be sure the gasket
around the flue collar opening is in position when you
screw the collar back onto the stove.
Attach the Damper Handle
Use the 1/4” -20 x 3” screw to attach the damper
handle to the damper stub on the left side.
Attach the Primary Air Thermostat Handle
The primary air thermostat handle is the smaller of the
two black handles. Secure the handle to the stub on
the right side of the stove with an 8-32 x 2” slot head
machine screw. (Fig. 25)
Assemble the Removable Insert Handle
The ceramic removable insert handle opens and closes
the front doors. Remove after each use, and store it in
the handle holder behind the right front leg. Assemble
the handle by passing the 3³⁄₈" screw through the
ceramic shaft and into the bright metal nub. (Fig. 26)
Tighten carefully until snug.
The Defiant Controls
Two controls regulate the performance of the Defiant: a
primary air control supplies oxygen for the fire, and a
damper directs air flow within the stove to activate and
deactivate the catalytic combustor. (Fig. 27)
Symbols cast into the stove are reminders of the cor-
rect directions for using the controls. ‘Left’ and ‘right’ in
these directions mean as you face the stove.
Operation
ST541
Defiant
front view
controls
11/00
Griddle Handle Door Handle
Air
Control
Lever
Ash Door Handle
ST541
Door Handle
Holder
(Behind
Leg)
Andiron
Damper
Handle
Fig. 27 The Defiant’s controls are conveniently located and
easy to operate.

19
Defiant Woodburning Stove
30001693
A Damper Directs Air Flow
Within the Stove
The damper handle on the left side of the stove oper-
ates the damper to direct air flow within the stove.
The damper is open when the handle points to the
rear, enabling smoke to pass directly into the chimney.
The damper must be open when starting or reviving a
fire, and whenever the griddle or doors are opened.

DEFIANT

DEFIANT

DEFIANT
ST541
thermostat
settings
11/00
Low Heat
Range
Air Control Positions
Medium Heat
Range
High Heat
Range
ST542
Fig. 28 The handle also may be positioned anywhere be-
tween the two extremes for different heat levels.

DEFIANT

DEFIANT
ST543
Damper
positions
11/00
Damper Positions
Open
(Updraft Mode)
Closed
(Catalytic Mode)
ST543
Fig. 29 The Defiant’s damper operating positions.
Two Ways to Add Fuel
The Defiant’s griddle lifts for convenient top-loading of
logs, and is the easiest way to add fuel. (Fig. 30)
Defiant
ST521
Intrepid
loading
11/00
ST521
Fig. 30 Top loading is the best way to add fuel during regular
use. Front loading is useful for kindling a fire.
A Single Air Control Regulates
Heat Output and Burn Time
The primary air control lever, on the right side of the
stove, controls the amount of incoming air for starting,
maintaining, and reviving a fire.
More air entering the stove makes the fire burn hotter
and faster, while less air prolongs the burn at a lower
heat output level. (Fig. 28)
For the greatest air supply and maximum heat output
(but the shortest burn time), move the lever toward the
front of the stove. For a fire that will last longer with
less heat, move the lever toward the rear of the stove.
The Defiant’s air control system includes an automatic
thermostat to ensure an even heat output at whatever
manual setting you select. The thermostat senses the
heating and cooling of the stove surface and adjusts
the air valve accordingly.
The damper is closed when the handle points forward.
Smoke travels through the catalytic combustion system
where it can be further burned, before passing up the
chimney. (Fig. 29)
The damper is either fully open or fully closed.
There are no intermediate positions. When closing
the damper, be sure to pull firmly enough to snap
the handle into the locked position.
However, the front doors open as well for adding an
occasional log to a fire. If the stove is equipped with 8”
(203 mm) stove pipe, the front doors may be opened
(or even removed) and the optional Defiant spark
screen placed in the opening for open-fire viewing. The
Defiant is not approved for operation with the front
doors open if equipped with a 6” (152 mm) chimney
connector.
To open the front doors, insert the handle into the door
latch stub and turn it to the left and up. (Fig. 31)
To close them, always close the left door first. Turn the
handle in the right door to the left and up (to the open
position) and close it. Finally, push on the door as you
turn the handle to the right and down. The doors will
draw in slightly, and the handle should offer some resis-
tance as you turn it to the closed position.

20
Defiant Woodburning Stove
30001693
ST544
door open
11/00
Clockwise to
Open
Counter-
clockwise
to Close
ST544
Fig. 31 To open the front doors, turn the handle clockwise.
To reduce the risk of breaking the glass, avoid striking
the glass or slamming the doors.
When you’re not using the door handle, store it in the
holder behind the left front leg of the stove. Be careful
to not drop the handle, since it is breakable.
WARNING: Fireplace stoves equipped with doors
should be operated only with doors fully open or
doors fully closed. If doors are left partly open, gas
and flame may be drawn out of the fireplace stove
opening, creating risks from both fire and smoke.
The Defiant may be used as a fireplace with the
front doors open or removed, BUT only when it
is equipped with 8” (203mm) stove pipe and only
when the optional spark screen is placed correctly
in the opening to protect against the possibility of
sparks and embers leaving the stove.
Use only the Defiant spark screen, Item #1907, with
your Defiant.
Defiant spark screens are available from your Ver-
mont Castings Dealer.
Infra-Red Reflective Glass Panels
for Clear Fire Viewing
The outer surfaces of the ceramic glass panels have
an infrared-reflective coating which keeps the inner
surfaces warm. This design, along with a pre-heated
‘airwash,’ makes clear fire viewing possible at most fir-
ing levels.
Andirons Help Protect the Glass
Your stove has andirons to keep logs away from the
glass panels. The andirons are essential to maintain
clear fireviewing, and should be left permanently in
place. Since the andirons may slightly hinder refueling
through the front doors, most stove owners will prefer
the convenience of top loading through the griddle. Do
not place fuel between the andirons and the doors.
Burn Only High-Quality Wood
The Defiant is designed to burn natural wood only; do
not burn fuels other than that for which it was designed.
You’ll enjoy the best results when burning wood that
has been adequately air-dried. The wood should be
22-24” (559-610 mm) in length. Avoid burning “green”
wood that has not been properly seasoned. Do not
burn construction materials; they often contain
chemicals and metals that can damage the catalytic
combustor or pollute the air. Do not burn ocean drift-
wood; when it burns, the salt it absorbs will attack the
cast iron.
The best hardwood fuels include oak, maple, beech,
ash, and hickory that has been split, stacked, and air-
dried outside under cover for at least one year.
If hardwood is not available, you can burn softwoods
that include tamarack, yellow pine, white pine, East-
ern red cedar, fir, and redwood. These should also be
properly dried.
Store wood under cover to keep it dry. The longer it is
stored, the better heating and fire-viewing performance
you will enjoy. Even for short-term storage, however,
keep wood a safe distance from the heater and keep
it out of the areas around the heater used for refueling
and ash removal.
A Surface Thermometer is a Valuable
Guide to Operation
An optional surface thermometer tells you when to ad-
just the air control, and when to refuel. (Fig. 32)
ST523
Intrepid
temp readings
11/00
ST523
Fig. 32 Take temperature readings with a thermometer lo-
cated in the middle of the griddle.
For example, when the thermometer registers at least
450°F. (230°C) after start-up you know that the stove
is hot enough to begin catalytic combustion and that it
may be time to close the damper. Note that the stove
will warm up much sooner than the chimney, though; a
warm chimney is the key to easy, effective stove opera-
tion. Please review the draft management information
on Page 26 to see how the size, type, and location of
your chimney will affect your stove operation. When
thermometer readings drop below 350°F. (175°C) it’s
time to adjust the air control for a higher burn rate or to
reload the stove. A temperature reading over 750°F.
(385°C) is a sign to cut back on the air supply to slow
the burn rate.