Vermont Castings 2115 User manual
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 13-90-30007345C
Owner’s Manual
Operation & Care
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s’il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
If the information in these instructions is not
WARNING
and liquids in the vicinity of this or any other appliance.
warranty.
• Comply with all minimum clearances to combustibles
HOT SURFACES!
Glass and other surfaces are hot
WARNING
• Do not touch glass until it is cooled
•
• Keep children away
•
• Alert children and adults to hazards of high
temperatures
•
• Keep clothing, furniture, draperies and other
Intrepid FlexBurn®
NOTICE: SAVE THESE INSTRUCTIONS
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/232 3-90-30007345C
®
and will provide you with many years of service.
iron’s unique ability to absorb and radiate heat.
depends on both the manufacturer and the operator. Please read this manual carefully to understand how to properly operate
and maintain your stove.
®
hand built cast iron appliance.
US ENVIRONMENTAL PROTECTION AGENCY
at .6g/hr (without catalyst) and .3 g/hr (catalytic).
Please read this entire manual before you install and use
your new stove. Failure to follow instructions may result in
property damage, bodily injury, or even death.
BARCODE LABEL
BARCODE LABEL
HF
Serial No.
Node série:
3-90-30007343_R4
Date of Manufacture / Date de fabrication:
2021 2022 2023 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Manufactured by / Fabriqué par: Hearth and Home Technologies 352 Mountain House Road, Halifax PA 17032
US ENVIRONMENTAL PROTECTION AGENCY
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Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 33-90-30007345C
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! will result in death or serious injury.
• WARNING!could result in death or serious injury.
• CAUTION! could result in minor or moderate injury.
• NOTICE:
A. Warranty Policy........................................................ 4
............................................. 6
............................... 6
...................... 6
................................................ 6
................................... 6
®Controls .............................. 8
.......................................... 9
C. Ways to Add Fuel.....................................................
D. Ash Disposal............................................................ 13
.......................................... 14
................................................... 14
............................................... 15
3 Maintenance
................. 16
................................................. 17
............................................ 17
............................................... 17
.............................................. 18
.............................................. 19
............................................ 21
5 Reference Material
..................................... 22
..................................................... 23
................................................. 28
= Contains updated information
Î
Î
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/234 3-90-30007345C
Hearth & Home Technologies LLC
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies LLC (“HHT”) extends the following warranty for HHT gas, wood, pellet and electric hearth appliances
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WARRANTY COVERAGE:
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Page 1 of 2
4021-645M 9/21
Component
Parts Labor Gas Pellet Wood Electric Venting Component Parts Covered by this Warranty
XAll parts except as covered by Warranty Conditions,
Warranty Exclusions, and Warranty Limitations listed
XX Igniters, Auger Motors, Electronic Components, and
Glass
X
Electrical components limited to modules, remotes/wall
switches, valves, pilots, blowers, junction boxes, wire
harnesses, transformers and lights (excluding light bulbs)
XX Molded Refractory Panels, Glass Liners
X
Burners and logs for standalone gas log sets
(Vented and Vent Free gas log sets not sold as
components of the fireplace or stove)
XVent Free Burners and Vent Free Log components of
HHT manufactured fireplaces or stoves
XX Castings, Medallions and Baffles
6 years 3 years XCatalysts
7 years 3 years XX Manifold tubes, HHT Chimney and Terminations
10 years 1 year XBurners, logs and refractory components of HHT
manufactured fire
p
laces or stoves
Limited
Lifetime 3 years XXX Firebox and heat exchanger, FlexBurn®System
(engine, inner cover, access cover and fireback)
1 Year None XXXXX All purchased replacement parts
Warranty Period HHT Manufactured Appliances and Venting
All parts including handles, external enameled
components and other material except as covered by
Warranty Conditions, Warranty Exclusions, and
Warranty Limitations listed
2 years
X
1 Year XXX
2 Years
5 years 1 year
Firepots, burnpots, mechanical feeders/auger
assemblies
3 years X
5 years
A. Warranty Policy
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 53-90-30007345C
WARRANTY CONDITIONS:
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WARRANTY EXCLUSIONS:
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This warranty is void if:
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LIMITATIONS OF REMEDIES AND LIABILITY:
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED
limited to replacement of the Component Part(s), repair of the Component Part(s), or refund of the original purchase price of the
other rights which vary from State to State. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
Page 2 of 2
4021-645M 9/21
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 63-90-30007345C
C. Mobile Home Approved (USA ONLY)
• This appliance is approved for mobile home installations
when an outside combustion air inlet is provided.
•
and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and
•
installation.
This appliance is equipped with 5mm ceramic glass.
your dealer for replacement glass.
E. California Safety Information
®
LABORATORY:
REPORT NO.
TYPE:
EPA Report #: without catalyst)
catalytic)
.6 g/hr (without catalyst)
.3 g/hr (catalytic)
(without catalyst)
(catalytic)
(without catalyst)
(catalytic)
***EPA BTU Output:
(without catalyst)
(catalytic)
****Peak BTU/Hour Output: (without catalyst)
(catalytic)
Vent Size:
Firebox Size: 1.31 cu. ft.
14”
15”
Fuel Orientation:
Fuel
emissions test.
**
emissions test.
***
****
1
1
This wood appliance needs periodic inspection and repair for
this wood appliance in a manner inconsistent with operating
instructions in this manual.
®
Protection Agency’s crib wood emission limits
WARNING
This product and the fuels used to operate this product
(wood), and the products of combustion of such fuels, can
to cause birth defects or other reproductive harm. For
more information go to: www.P65Warnings.ca.gov
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 73-90-30007345C
appliance, reserves the right to alter its products, their
maintenance can cause injury or property damage.
installer, service agency or your dealer.
Technologies.
components.
with appliance).
Fire Risk.
responsibility for, and the warranty will be voided
by, the following actions:
WARNING
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/238 3-90-30007345C
2
2
A. The Intrepid FlexBurn®Controls
®: a primary air control
and a damper
deactivate the combustion system. (Figure 2.1)
directions are facing the stove.
®controls are conveniently located
and easy to operate.
Ashdoor
Andirons
Low Heat
The handle may be positioned anywhere between the
Closed
Mode)
intermediate positions.
The on the right side of the stove
The damper is open when the handle points down, enabling
the griddle or doors are opened.
The damper is closed when the handle points forward.
where it can be further burned, before passing up the
chimney. (Figure 2.3)
The damper should always be either fully open or fully
closed. There are no intermediate positions. When
the handle into the locked position.
regulations to alter this setting or otherwise operate this
wood heater in a manner inconsistent with operating
instructions in this manual.
WARNING
The primary air control lever
controls the amount of incoming air for starting, maintaining,
automatically maintains the heat output at a constant level
for a more even heat over the life of the burn.
faster, while less air prolongs the burn at a lower heat output
level.
Note:
in the closed position are not permitted and could cause
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 93-90-30007345C
®, minimize thermal stress by letting the plates
®
and burn it directly on the grate. Do not elevate the fuel.
against the law to operate this wood heater in a manner
inconsistent with operating instructions in this manual.
start or “freshen up”
control fully.
2. Place several sheets of crumpled newspaper in the
NOTE:
situation, roll up a couple pieces of newspaper, place them
the draft is established, open the front door and light the rest
of the fuel from the bottom. Do not light the main bed of fuel
until the chimney begins drawing, and repeat the procedure
as often as necessary if the initial attempt is unsuccessful.
NOTE:
control because the stove is not yet heated to its optimum
4. If your Intrepid FlexBurn®
previously
for proper functioning of the combustion system.
result of the damper being closed too early.
6. Adjust the air control for your desired heat output.
NOTE:
guidance given here is only a starting point. This manual will
help or hinder good draft, and how you may need to vary
a good draft.
®has an optional catalytic combustor
available as an accessory. When operating the stove with
the catalytic combustor, use the same operation instructions
as outlined in the previous section.
let it die out.
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 3-90-30007345C
While not required, operating your stove with the catalytic
combustor installed creates optimum conditions for
of each load of wood.
with the catalytic material. The element sits at the bottom
and particulates that are not fully combusted during the
secondary combustion process pass through the catalyst,
lower emissions.
the startup operation steps in the previous section the stove
To determine whether the combustor is operating, refer to
the temperature probe which shows the operating range
the stove and is viewed from the top. NOTE:
several minutes after closing the bypass damper for the
the probe indicator is below the operate catalyst range when
the bypass damper is closed, add fuel or open the bypass
catalyst again.
the catalytic combustor is running too hot and may be
reduce the catalyst temperature and adding less wood with
each loading can also help if overheating is persistent. Do
not add wood to the stove if the probe reads above the
operate catalyst range.
This may result in continuous very high temperatures in the
secondary combustion area and damage the combustor.
these may poison the catalyst and prevent it from operating
properly.
C. Ways to Add Fuel
of logs, and is the easiest way to add fuel. (Figure 2.5)
®
is not approved for operation with the front doors open.
Intrepid
To open the front doors, insert the handle into the door latch
handle in the right door to the left and up (to the open
position) and close it. Finally, push on the door as you turn
to the closed position.
glass or slamming the doors.
When you are not using the door handle, store it in the
holder behind the right front leg of the stove.
to Close
Fire Risk
door is unlatched
door closed.
WARNING
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 113-90-30007345C
WARNING
standard for your stove when it is operated in this
mode is UL 1482.
Refuel While the Embers Are Still Hot
ash the stove by stirring the fuel bed to allow ash to fall
through the grate into the ash pan.
(Figure 2.7)
NOTE:
damper, and reset the primary air control for the desired
emissions performance.
protect your hands and forearms. Add fuel while the stove
include some smaller pieces of wood in the new fuel load to
this sequence as a guide to successful refueling:
the pan if necessary and replace it in the stove. Close
the ash door.
remaining coals against the rear wall to cover the
the griddle top.
4. Wait several minutes for the new wood to fully ignite if the
5. Close the damper. And adjust the air control for the
amount of heat your desire.
WARNING
OR LOSS OF LIFE.
Andirons Help Protect the Glass
slightly hinder refueling through the front doors, most stove
owners will prefer the convenience of top loading through
the griddle. Do not place fuel between the andirons and the
doors.
®is designed to burn natural wood
designed.
has not been properly seasoned. Do not burn construction
damage the inside surfaces of the stove and pollute the
outside under cover for at least one year.
refueling and ash removal.
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/2312 3-90-30007345C
Surface Thermometer is a Valuable Guide to Operation
An optional surface thermometer tells you when to adjust
the air control, and when to refuel. (Figure 2.8)
in the middle of the griddle.
stove is hot enough and it may be time to close the damper
that the stove will warm up much sooner than the chimney,
air supply to slow the burn rate.
low to medium heat output.
heat output.
®continuously
draft.
The control setting also depends on your particular
things as the length, type, and location of the chimney, local
geography, nearby obstructions, and other factors.
®
connector joints or low heat output.
stove on the windward side of the house can provide the
combustion air supply needed.
Another option for getting more combustion air to the stove
areas provisions for outside combustion air are required in
all new construction.
of the air control
determine the amount of heat and the length of burn you
Most installations do not require a large amount of
combustion air, especially if adequate draft is available.
heater by altering the air control adjustment range outlined
in these directions.
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 133-90-30007345C
LIFE.
through the grate slots.
IMPORTANT:
of the pan, empty the pan according to this procedure:
down into the ash pan.
• Close the griddle or doors, and unlatch the ash door.
stove.
Close
disposing of the ash.
• Properly dispose of the ash in a metal container with a
all combustible material.
and close and latch the ash door.
the ash pan.
CAUTION
of the ash properly.
days. The frequency will vary depending on how you
®: ash will accumulate faster
at higher heat outputs.
the ash is disposed of by burial in soil or otherwise locally
cinders have thoroughly cooled.
WARNING
the stove, void the warranty, or even lead to a house
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/2314 3-90-30007345C
E. Opacity (Visible Smoke)
This is the measure of how cleanly your appliance is burning.
be seen. As you become familiar with your appliance, you
odor from the appliance resulting from the curing of paint
• dors may be irritating to sensitive individuals.
•
CAUTION
Fire Risk
•
WARNING
•
•
than wood.
May result in illness or possible death.
Fire Risk
Keep combustible materials, gasoline and other
WARNING
• Combustible materials may ignite.
vicinity.
• Keep all such liquids well away from the appliance
while it is in use.
lower levels of the house.
Causes include:
• Combustion air requirements for furnaces, water
appliances and other combustion appliances
• Clothes dryers
prevailing winds during the heating season
all combustion appliances
located in the immediate vicinity of the appliance
small isolated spaces
• Attic hatches weather stripped or sealed
taped or sealed
Asphyxiation Risk
• Appliance needs to draft properly for safety.
WARNING
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/2315 3-90-30007345C
An easy way to test your chimney draft is to
stabilize, then see whether you can vary the strength of the
yet to let you close the damper, and you’ll need to open it for
rewarded with good performance and a safe system.
Conclusion:
only vary your technique, mostly your timing, to achieve good
with good performance and years of reliable heating.
G. Important Information
Creosote
Condensed creosote is volatile, and can generate chimney
combination of installation features and operational steps that
will encourage good draft and minimize creosote production.
chimney to match the stove’s outlet size, for safety reasons
as well as performance. Canadian law requires a matching
three times bigger (in square area) than the outlet on the
as part of their building codes.
Fuel:
the wood. This reduces the amount of heat that reaches your
home and can contribute to a creosote problem. There are
your wood by its appearance and weight (Moisture content
is, the drier it is.
the wood moisture is not too low.
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 163-90-30007345C
completely before beginning any maintenance procedure.
Care of the Cast Iron Surface
®
the areas, such as enameled parts, glass, or handles, around
the spot to be painted. Clean the spot with a wire brush.
brush, or steel wool.
Then, touch up the stove with high temperature stove paint.
than a single heavy one.
Care of the Porcelain Enamel Surface
use on enamel surfaces.
Allow to dry completely before operating stove.
surface should be removed regularly to prevent etching. To
clean the glass, follow this procedure:
while hot.
• Clean the glass with water or a cleaner made especially for
surfaces of the stove.
• Dry the glass completely.
Clips (3)
Glass Panel
Replace Broken Glass Immediately
Do not operate your stove if the glass in the doors is damaged.
use substitutes.
door until the lower and upper hinge pin clears its holes.
especially careful with enameled doors.
place, and remove the clips.
resilient so that the glass will seal properly against the door.
Tighten all screws. (Figure 3.1)
properly. Adjust as necessary.
3
3 Maintenance
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/2317 3-90-30007345C
Allen Wrench
Damper
Flat Washer
(as Needed)
®
a tight seal between some parts. With use, particularly on
periodic replacement.
their applications.
each other.
A handle on the left side of the stove controls the damper.
The handle attaches to the damper rod with a set screw.
The front door of the stove should close securely to prevent
accidental opening and should close tightly to prevent air
positioned vertically when the door is closed.
compress and the latch may need adjustment. To adjust the
handle, follow this procedure:
3.3)
screw. (Figure 3.3)
Test the door seal. Close the door on a dollar bill and attempt
small adjustments until the setting is right.
replacement are given later in this section.
(as Needed)
damper to the damper housing. To adjust the damper:
the damper. (Figure 3.2)
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 183-90-30007345C
Cement
Stove Gasket
E. The Chimney System
®is designed to reduce creosote
and maintenance must still be performed. For safety, good
stove performance, and to protect your chimney and chimney
connector, inspect your chimney and chimney connector on
a regular schedule. Clean the system if necessary. Failure
ends or leave ends with ragged edges.
and latch the door to do this, or tap other parts with the
9. The stove’s doors may need adjustment after you have
it may need tightening to compensate for compression of
All Gasketed Construction Gaskets
but these are not subject to the same wear and deterioration
if necessary. (Figure 3.4)
When wood is burned slowly, it produces tar, organic vapors
and moisture that combine to form creosote. The creosote
and have a clearly understood plan on how to handle one.
• Close the damper and air control lever.
• Get everyone out of the house.
• Call the Fire Department.
season as part of a regular maintenance schedule. To inspect
the chimney, let the stove cool completely. Then, using a
fashion, the stove must be disconnected to provide better
viewing access.
Clean the chimney using a brush the same size and shape
brush up and down the liner, causing any deposits to fall
to the bottom of the chimney where they can be removed
Clean the chimney connector by disconnecting the sections,
being sure to secure the joints between individual sections
with sheet metal screws.
sweep.
WARNING
certain conditions of use, creosote buildup may occur
rapidly.
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 193-90-30007345C
Maintenance ScheduleThe Stove
• Ashes should be removed before they reach the top of
• Keep the area around the stove clear of any combustible
materials such as wood, furniture or clothing.
Two Months:
Adjust handle tightness if necessary.
necessary.
• If installed:
and physical damage. Clean the combustor as needed.
the interior of the stove dry.
• Clean the dust from the inner sides of bottom, rear or pipe
heat shields if your stove is equipped with them. Clean
inserted in the passage. (Figure 3.6)
Clean out any
ash build up
Access Cover
combustion system.
The Chimney Connector
Two Weeks
necessary.
Two Months:
attention to the horizontal runs of chimney connector, and
the elbows. Clean the system if necessary.
connector.
a masonry chimney should be made by a professional
chimney sweep can help determine when replacement
is necessary.
• Thoroughly clean the chimney.
F. The Catalytic Element (Optional)
or without a catalytic combustor (),
with the catalyst. The following section only applies if the
purchased and installed.
either be replaced or removed completely.
the venting system. The simplest situation in that case is to
catalytic. The catalyst can then be replaced as time allows
heater in a manner inconsistent with the operating instructions
in this manual.
the combustor periodically to ensure that it is functioning
properly, as well as to determine when it needs to be replaced.
CAUTION
COAL, PLASTIC, GARBAGE, SULPHUR, OR OIL, MAY
Vermont Castings • Intrepid FlexBurn®Owner’s Manual_R22 • 2018 - ___ • 08/23 3-90-30007345C
outside and clean it by blowing air gently through it. Do
should be cleaned by forcing air through the combustor
air.
Authorized Dealer for a replacement cataylist.
in the stove and replace the refractory access door.
Also, consider any changes in your operating routine.
decline in performance, inspect and clean the combustor if
the stove parts aside.
combustor by lifting up and pulling towards you. (Figure 3.7)
Catalyst
Access Door
NOTE
in poorer performance than burning properly seasoned
run your stove hotter (more air) to achieve acceptable
performance using green or wet wood.
When to Suspect a Combustor Problem
established coal bed is required for catalytic combustion to
occur.
as well, such as the weather or a change in the quality of
are a good solution under these conditions.
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