versa climber TS User manual

TS
ASSEMBLY MANUAL


MADE IN USA
VersaClimber® and the VersaClimber logo are trademarks or registered trademarks of Heart Rate, Inc. dba
VersaClimber in the U.S. and other countries.
Publication Date: July, 2019
Country of First Publication: United States of America
Author: Heart Rate, Inc.
No portion of this guide may be copied, reproduced or distributed other than by written permission of Heart
Rate, Inc. The unauthorized reproduction or distribution of this copyrighted work is illegal.
The information in this guide is distributed on an “as is” basis without warranty. While every precaution has
been taken in the preparation of this guide, Heart Rate, Inc. shall not have any liability, express or implied, to
any person or entity with respect to any loss or damage caused or alleged to be caused directly or indirectly
by the instructions contained in this guide.
Heart Rate Inc., 1411 E. Wilshire Ave, Santa Ana CA 92705
Heart Rate Inc. All Rights Reserved © 2019. Pat NO 5,679,100 & 5,492,515 Proudly Made in USA since 1981


TABLE OF CONTENTS
TOOLS REQUIRED............................................................................................. 1
PARTS LIST......................................................................................................... 2
SPECIFICATIONS............................................................................................... 3
TS PART IDENTIFICATION................................................................................. 4
ASSEMBLY AND INSTALLATION....................................................................... 5
Assembly ..............................................................................................5-8
MAINTENANCE................................................................................................... 9
WARRANTY....................................................................................................... 10

TOOLS REQUIRED FOR ASSEMBLY OF A SINGLE TS UNIT:
-One Phillips screw driver.
-Two 9/16” wrenches.
-Two able bodied persons are required for assembly.
UNPACKING INSTRUCTIONS
The following items are packaged in the container.
EQUIPMENT: (single unit TS)
- Vertical frame/post with control console attached.
- Two foot pedals.
- Two quick release hand grips.
- One front curved tubing base and two stable pads with nuts.
- One back straight tubing base.
- One brace, post to back base.
- Two side handrails.
- One metal hood cover / tablet display
- One transformer / 110 volt AC Adapter.
1

A. (2) Base Bolts 3/8” x 3 ¾”long
B. (4) Base Bolts 3/8” x 5/8” long
C. (3) 3/8” lock nuts
D.(3) Side Hand Rail Bolts 3/8” x 4 ¼” long
E. (1) 3” Hand Rail Spacer
F.(3) 3/8” lock nuts
G.(4) Foot Pedal Bolts 3/8” x 1 ½”
H. (1) 3/8” lock nut
A.
B.
C.
D.
E.
F.
G.
H.
2

TS VERSACLIMBER SPECIFICATIONS
PHYSICAL SIZE
Height 7 feet, 10 Inches (2.1 m x 25 cm)
Footprint 42 Inches x 45 Inches (106 cm x 114 cm)
Weight 155 pounds (70 kg)
FUNCTIONAL FEATURES
Pedal Step Height 0 to 20" (0 x 50 cm)
Arm Stroke Length 0 to 20" (0 x 50 cm)
Hydraulic Climb Rate Control Hydraulic
Force Control 0 To 500 lbs. (226 kg)
Climb Angle 75 Degrees
Vertical Lift Factor (% slope) 96.6 Percent
POWER SUPPLY
Power Cord 110v
USER ACCOMMODATIONS
Level of Physical Fitness Novice To Elite
Climber's Height 4' 2" to 6' 7" (1.21 m x 2.1 m)
Climber's Weight 65 lbs. to 352 lbs. (30 - 160 kg)
3

TS PART IDENTIFICATION
4

1. Screw in two Stabilizer Knobs
onto the corners of U base.
2. Locate the threaded inserts on
the underside of the front U base
at the sections that curve.
3. Make sure stabilizers are screwed all the way
into curved base before assembling TS VersaClimber.
5. Once both knobs are set into position,
spin the hex nut up until secured at the
bottom of the front base tube then tighten
firmly with a 9/16” wrench, to lock stabilizer
in place.
4. Screw down knobs until pads are
touching floor or just resting on.
9/16” wrench
5

6. Attach the front curved tubular
floor brace to the post. Using four hex
head bolts 3/8” x 5/8” long bolts, screw
down until firmly tight.
7. Screw in (4) self tightening
base bolts.
8. Securely TIGHTEN all (4)
bolts.
9. Lift and hold main post in the vertical
upright position.
10. Attach back tubular floor brace to
post with (2) hex head bolts 3/8” x 3¾”
long and (2) lock nuts. DO NOT TIGHTEN
FULLY AT THIS TIME.
11. Attach tubular brace between main
post and back tubular floor base with (2)
3/8” lock nuts DO NOT TIGHTEN FULLY AT
THIS TIME.
6

12. After tubular brace is in place, go
back and FULLY TIGHTEN the (2) 3 ¾”
long base bolts.
13. Then go back and
TIGHTEN FULLY the TOP lock
nut on the tubular brace.
14. Next, tighten the
BOTTOM lock nut on the back
brace to complete post
assembly.
15. Attach foot pedals with “L” shape
bracket pointing up, using (2) 3/8” x 1 ½”
long hex head bolts.
16. Securely TIGHTEN foot pedals.
NOTE: It is recommended to visually
inspect foot pedals and tighten bolts every
(2) months and pedal shaft replacement
every three years.
17. Attach side handrails
with (3) hex head bolts 4”
long and (3) 3/8” lock
nuts.
7

18. Insert 3” long spacer and FULLY
TIGHTEN all 3 bolts and nuts.
Install quick release handgrips by
depressing pin with thumb and
inserting into top lug at the upper
portion of VersaClimber.
Plug the transformer into the back of
the post and a 110 volt wall socket.
19. With the post supported or after VersaClimber is
upright, slip pump cover into place. Attach with four
Phillips pan head screws 1/4" x 1/4" long. DO NOT
OVER TIGHTEN.
THE HYDRAULIC SYSTEM
The hydraulic system consists of a heavy duty, reversible
gear pump. A flow control valve (black knob) is
connected between the input and the output ports. A
clear oil fill reservoir is located on top of the pump, at the
very top of the climber.
NOTE:
The oil in the pump clear pump reservoir always
darkens in color and most of the time, turns black in
color—this is normal.
WARNING NOTICE:
In order to maintain highest safety level of
equipment, a regular examination is required
for damage and wear. This requires a visual
inspection of connectors, cables, chains, sprockets,
pedals, handles etc. on a regular basis.
NOTICE:
Replace defective components immediately and/or
keep equipment out of use until repair is made.
8

VERSACLIMBER THREE -YEAR LIMITED WARRANTY
ROLLER AND SLIDE BEARINGS
There are rollers and slide bearings made from high pressure application moly-disulfide filled nylon on each
oscillating bar. The roller bearings are held on with 3/8” shafts and press-on grip rings. The slide bearings are held
in place with two 3/8” pins. The slide bearings have lubrication points. This bearing material is expected to be
maintenance free for years. The bearings are lightly lubricated at the factory and the wear life and smooth
operation of the machine can be assured by lubricating every two months or sooner if required. Lubricate with
any good quality synthetic lubricant.
First wipe any excess oil, lint, dirt, etc. from all internal accessible surfaces of the rectangular tubing. Move the
bars up and down to allow access to clean the two foot pedal slots and the two hand grip slots. Use paint
thinner to remove the oil and lint residue. When clean, wipe or spray a synthetic lubricant on all four internal
surfaces of the rectangulartubing.
PREVENTATIVE MAINTENANCE SCHEDULE
Daily:
1. Wipe down the main post, base and side rails with a rag and non-solvent, non-ammonia cleaning solution.
Weekly:
1. Hand check quick-release handle bushings, which the handles lock into, on both sides to make sure they
are tight.
2. Check oil level in top reservoir, it should be at least 3/4 full--this should never dip below.
A) If oil level is low, fill using 80/90 gear oil. Oil level should remain at 3/4 full.
B) If you notice the oil has turned dark or black, this is normal.
Oil never has to be changed.
NOTE:
TO MAINTAIN TRAUMA FREE MOTION, IT IS MANDATORY THAT YOU DO NOT, UNDER ANY CIRCUMSTANCES, "BOTTOM
OUT" AT THE END OF EACH STROKE. ALSO, DO NOT HIT THE STEP HEIGHT LIMITERS WHEN
THEY ARE IN USE.
NOTE:
Never lube the internal tracks with any kind of grease.
Quarterly:
Wipe off the top & bottom chains and put a very light coat of light grease on chain. Using a toothbrush, or firm paint
brush, brush on grease on exposed chain.
This is the ONLY place you will use grease on the VersaClimber.
Questions please call 1.800.237.2271 x226
9

1. Heart Rate Inc. (H.R.I.) warrants to the original purchaser that the TS is free from defects in material and workmanship
under normal use and proper maintenance with a three-year limited warranty subject to the terms and conditions hereafter
set forth. Except for the above warranty, it is expressly agreed that NO WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE or of a particular use nor any warranty of any kind whatsoever express, implied or statutory is
made by H.R.I.
2. This warranty does not cover any damage caused misuse, tampering, negligence, accidents, abnormal conditions, lack of
adequate maintenance or unauthorized service or alterations to the product.
3. Liability of H.R.I. is limited to either repair or replacement of the defective part or the replacement of the machine at the
option of H.R.I. on an exchange basis, with the customer bearing all costs of shipping and handling to and from the factory.
4. Length of Warranty, Parts.
ITEM PARTS REPLACEMENT:
3 YEAR
FRAME, HANDRAILS, BASE SUPPORT 3 YEARS
HYDRAULIC MOTOR 3 YEARS
2 YEAR
FOOT PEDALS 2 YEARS
HANDLES 2 YEARS
CHAINS AND SPROCKETS 2 YEARS
ROLLERS AND SLIDES 2 YEARS
1 YEAR
ELECTRONICS 1 YEAR
HAND GRIP 1 YEAR
FOOT PEDAL STRAPS 1 YEAR
HANDRAIL FOAM COVERS 1 YEAR
5. Length of Warranty, Labor
During the first year, all labor is covered by the warranty. All labor repairs for warranty and non-warranty parts
will be performed at the factory. The cost of shipping to and from the factory is the responsibility of the warranty.
6. This warranty does not cover paint deterioration, discoloration, chipping or rust.
7. After all of the foregoing conditions have been complied with, if H.R.I. shall thereupon attempt repairs and /or replacements
which shall for any reason fail, H.R.I. shall be allowed to continue to attempt to remedy any defects for so long a period of time
as, In H.R.I. sole judgment, such attempt is justified.
8. The foregoing shall be buyer's sole and exclusive remedy, whether based on tort or otherwise, and H.R.I. shall not be liable for
any injuries to persons or property. In no event shall H.R.I. be liable for incidental or consequential damages for commercial
losses or for any other loss or damages except as above set forth.
9. This warranty is expressly in lieu of all other warranties, express or implied, and of all other obligations or liabilities on the part of
H.R.I. No person, firm or corporation is authorized to assume any other liability on behalf of H.R.I.
Also see warranty on the web: https://versaclimber.com/warranty/
10
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