versa climber VC 108 CM User manual

VC 108 CM
OPERATIONAL
MANUAL
MADE IN USA

TABLE OF CONTENTS
Page
CALORIE BURN GRAPH ..................................................................................................3
GENERAL INTRODUCTION...............................................................................................4
SELECTING EXERCISE TIME...........................................................................................4
CALORIE BURN RATE.......................................................................................................4-5
STEPPER USER GUIDE................................................................................................... 5
CLIMBING USER’S GUIDE............................................................................................... 5
MODULE DISPLAY............................................................................................................. 5-6-7
SELECTING AN OPPONENT.............................................................................................6
SELECTING A LANDMARK................................................................................................6
USING HYDRAULICS TO CONTROL SPEED...................................................................7
VERSACLIMBER SPECIFICATIONS..................................................................................8
UNPACKING INSTRUCTIONS...........................................................................................8
ASSEMBLY INSTRUCTIONS.............................................................................................9-12
ASSEMBLY INSTRUCTIONS FOR HIGH-TRI & HIGH-FIVE............................................12
MAINTENANCE INSTRUCTIONS......................................................................................13
TROUBLE SHOOTING.......................................................................................................14-15
SPARE PARTS....................................................................................................................16-17-18
WARRANTY.........................................................................................................................17-18
CONTACT INFO..................................................................................................................18
Heart Rate Inc. All Rights Reserved © 2005. Pat NO 5,679,100 & 5,492,515 Proudly Made in USA, for 23 years.

Page 3

NOTE
BEFORE EXERCISING ON THE VERSACLIMBER, READ THIS
OPERATION MANUAL THOROUGHLY. INSTRUCT OTHERS
HOW TO USE THE MACHINE IN ACCORDANCE
WITH THE PROCEDURES OUTLINED IN THIS MANUAL.
ADDITIONAL MANUALS ARE AVAILABLE UPON
REQUEST FROM HEART RATE, INC.
BEFORE BEGINNING THIS OR ANY OTHER EXERCISE
PROGRAM, CONSULT YOUR PHYSICIAN. THIS IS
ESPECIALLY IMPORTANT FOR THOSE INDIVIDUALS
OVER THE AGE OF 30 AND THOSE WHO HAVE
KNOWN HEALTH PROBLEMS. HRI ASSUMES NO
RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THE
VERSACLIMBER.
GENERAL INTRODUCTION
The VersaClimber, introduced in 1981, was the
first climbing exercise machine on the market;
and to this day remains the leader as a true total
body conditioning unit. This full body climbing
exercise machine provides an alternating arm
and leg action against gravity with variable force,
stroke length and speed. All the major muscles
of the arms, chest, shoulders, back, hips, but and
legs are used while climbing. The VersaClimber
has been proven worldwide and is a widely
accepted total body exerciser that is used by
health clubs, sports medicine facilities, military,
fire departments, corporate gyms and wherever
groups of people gather to exercise.
To climb, the person stands in a vertically erect
position with both feet level on pedals while
grasping two handgrips set at about shoulder
height. To initiate climbing motion, step down on
one foot pedal while pushing up on the hand grip.
When the foot and hand move vertically downward,
the other foot and hand move vertically upward
and then alternate synchronously. A cyclic action
of the arms and legs is performed that simulates
motion of climbing an endless ladder for any
selected step height, time, rate and distance. A
microcomputer monitors and displays climbing
performance, heart rate, calories, distance, time
and gives audible instructions and motivational
messages during the exercise. The machine is
oriented at a 75-degree climb angle.
NOTE:
Don’t Climb Too Fast. Beginners
Should Take a 6 inch Step At a Gentle Pace
First time users of the VersaClimber have a tendency
to climb too fast and to take too long a step. Until
users become thoroughly familiar with the
VersaClimber, it is important to take short, slow
steps. To maintain a shock and trauma free
motion, it is mandatory not to “bottom out” or
impact the pedals at the end of each stroke.
SELECTING EXERCISE TIME
If you are not already warmed up, a warm up period
of at least 5 to 10 minutes should be included in
each VersaClimber workout. Taking a short step
at a slow climbing speed during the warm up
period is the key to a great workout. The first time
user can easily climb for 15 to 20 minutes by
including a slow 5 minute warm up and a 3 to 5
minute cool down period. With repetitive use it is
possible to build up to longer climbs at higher
speeds.
Many individuals enjoy 60 minutes or more of
uninterrupted climbing. After each workout, note
exercise time, climbing speed and height climbed
for establishing a goal for future sessions. Use
heart rate and perceived exertion to determine if
you are at a comfortable exercise level.
Remember that work intensity and calorie burn
rate is based on climbing speed. If the exercise is
too hard, slow down.
CALORIE BURN RATE
Full body climbing ranks highest in calories
burned even though climbing speed is slower
than other activities. First time users often try to
maintain the speed they use in other activities
and tend to over exert themselves. It is important
to remember that because VersaClimbing is a
total body climb against gravity, it is not
necessary to climb at a high rate of speed
demonstrated as follows.
Page 4

CALORIES ACTIVITY
(For a 150 lb person)
SPEED
Walking 3.0 mph 228
Bicycling 9.4 mph 384
Swimming 2.0 mph 486
Running 7.5 mph 792
Stepping 1.9 mph 864
VersaClimbing 0.9 mph 972
STEPPING USER GUIDE
The side handrails not only provide support while
getting on and off the VersaClimber but they offer
the option of Stair Stepping. By holding the
handrails to the side of the body and stepping
with the legs only, the gluts, quads, hamstrings,
calves and shins can achieve a complete lower
body aerobic and strength exercise.
The 108 CM features a 1-10 inch step height. By
shifting the hands from the stationary handrails to
the moving handgrips, the machine automatically
converts from a stepping machine into a total body
climbing machine or back to a stepping machine
simply by changing hand position.
CLIMBING USER GUIDE
Hold handrails for support and step up on the
pedals until both feet are level. With both feet at
the same level, position handgrips at about chin
or shoulder height. Adjust handles if necessary
by depressing the pin at the end of the handgrip.
Remove the handgrip and reinsert it fully into
another position and release the pin.
NOTE:
WHEN GRASPING THE HAND RAILS OR HAND GRIPS,
KEEP FINGERS AND THUMBS ON THE FOAM PADDING
OF THE HANDRAILS OR RUBBER GRIPS OF THE
HANDLES. DO NOT GRASP OR EXTEND ANY PORTION
OF THE HAND BEYOND THE FLANGES OF THE MOVING
HAND GRIPS. DO NOT HOLD ONTO THE VERTICAL
POST.
QUICK START
Push QUICK START on the module and follow ver-
bal user instructions. Time, Rate, Distance, Step
Height and other information is displayed. See
page 6 for detailed display functions including
Heart Rate and Calories.
Begin climbing by taking a very short step
stroke length of approximately 5 inches at a
speed of 20 feet per minute for approximately
5 minutes. After 5 minutes the step height and
climbing speed can be gradually increased if
desired.
To maintain a shock and trauma free motion, do
not, under any circumstances, “bottom out” at the
end of each stroke.
CAUTION:
IMMEDIATELYDISCONTINUE THIS OR ANY EXERCISE
IF THERE IS ANY DISCOMFORT, SHORTNESS OF
BREATH OR DIZZINESS.
MODULE DISPLAY
The control module consists of 17 push buttons
with associated back lit text descriptors, a 32
character LCD display and a voice message
system which provides verbal instructions and
motivation for new users. The text descriptors
are back lit descriptions of what function or activity
is currently associated to each button. Here
is a brief discussion of the functions provided
by each instruction.
Page 5
Calories
Burned
Per Hour
Two cardio machines in one.
Use side hand rails for use as a lower body stepper

YELLOW QUICK START BUTTON
When pressed, it clears the display of any
previous information and verbally guides the
first time user through a 15 minute workout.
SELECT AN OPPONENT
Press YELLOW QUICK START button, then press
blue SELECT OPPONENT button repeatedly to
select one of 6 virtual opponents to race against.
Then press LOCK SELECT. Next, select ENTER
TIME use yellow arrow keys up/down then press
LOCK SELECT button. Start climbing.
OPPONENT
The opponent you select will climb at the average
speed listed below. If you are not able to keep up
with the opponent you selected, slow down and
finish the 15 minute race. Select a slower opponent
for the next workout.
15 MINUTES
SPEED DISTANCE
FEET/MIN FEET
1. BEGINNER 20 300
2. INTERMEDIATE 30 450
3. COMPETITOR 40 600
4. CHAMPION 50 750
5. ELIMINATOR 65 975
6. OLYMPIAN 90 1350
SELECT A LANDMARK
Press this button repeatedly to select one of six
Landmark goals. Then press the LOCK SELECT
button to start. This is a distance challenge. You
climb at your own desired speed.
LANDMARK HEIGHT
1. Washington Monument 554 FT
2. Eiffel Tower 984 FT
3. Moscow Tower 1,762 FT
4. El Capitan 3,297 FT
5. Vesuvius 3,900 FT
6. Mount Olympus 9,731 FT
Select a landmark based on the total distance
climbed during previous workouts.
ENTER WEIGHT
Press this button to enter your weight which is
used to calculate caloric burn rate. Use the yel-
low LOCK SELECT arrows to raise or lower your
weight in the display until it matches your weight
within plus or minus five pounds (or two kilo-
grams). Then press the LOCK SELECTION button
to enter your weight into the computer.
ENTER TIME
Press this button to increase or decrease the
default workout period of 15 minutes. Use the
yellow LOCK SELECTION arrows to raise or lower
the number in the display until the desired time is
displayed. Then press the LOCK SELECTION
button to enter your time into the computer.
LOCK SELECTION
Press this button to enter user selected values
into the computer.
YELLOW LOCK SELECTION ARROWS
These buttons are used to raise or lower the
number in the display.
“Upper” Left SELECT button.
Press this button to switch the display between
ELAPSED TIME and TIME REMAINING in the workout
period. The remaining time display stops at zero
while the elapsed time continues counting up to
99 hours :59 minutes :59 seconds.
“Center” SELECT button.
Press this button to switch between TOTAL
CALORIES and CALORIES PER HOUR.
“Upper” Right SELECT button.
If the machine is not running in one of the
specialty modes (Opponent, Landmark, Heart
Rate Control or Race Your Neighbor) this button
has no function as both STROKE LENGTH and
DISTANCE PER MINUTE will be displayed
continuously. When any of the specialty modes
are selected, this button will switch the display
between STROKE LENGTH and DISTANCE PER
MINUTE
“Lower Left” SELECT button. Press this button to
switch between metric and imperial display units.
Page 6

“Lower Right” SELECT button.
Press this button to switch between OPPONENT’S
TOTAL DISTANCE and OPPONENT’S DISTANCE PER
MINUTE. This button is only active when virtual
opponent mode is selected.
VOLUME CONTROL
Press this blue oval button repeatedly to hear
each of the voice instructions. Great for training
tips and other key VersaClimber information.
YELLOW VOLUME CONTROL ARROWS
Use these buttons to raise or lower the voice
message volume level. Push the down arrow 4
times to turn off voice feedback.
SPECIALTY MODES
Press this button to select HEART RATE CON-
TROL MODE or RACE YOUR NEIGHBOR (Race your
neighbor is a feature is not yet available). Polar chest
strap must be worn. Enter target heart rate with
yellow lock selection buttons. Press LOCK
SELECT. Climb at suggested speed.
USING HYDRAULICS TO CONTROL SPEED
Beginners and individuals who are deconditioned
may use the hydraulics to control their climbing
speed, rather than working against the resist-
ance. The hydraulic control knob is located at
the bottom of the control console.
Clockwise rotation of the
control knob, (to the right),
slows the rate of motion
(easier). Counter-clock-
wise rotation of the control
knob, (to the left), increas-
es the rate of motion
(harder). The rate of
motion, (slower/faster),
may be changed without stopping any time dur-
ing exercise. Start with the speed control knob
fully rotated clockwise and gradually increase the
climb rate to the desired speed by turning the
control knob in the counter-clockwise direction.
Climb at the speed set by the resistance.
VersaClimbing uses many more muscles than
jogging, pedaling , stepping or elliptical exercises
and is therefore performed at a slower cyclic rate
and speed. Speed in “Feet Per Minute” is an
accurate guide for the amount of work being
done.
A reasonable starting rate for a person in good
condition would be about 60 to 80 feet per
minute. After a few minutes of exercise, heart
rate should be checked and the climb rate
increased or decreased appropriately to bring the
user to their target heart rate zone.
Page 7

VERSACLIMBER SPECIFICATIONS
PHYSICAL SIZE
Height 7 feet, 10 Inches
Footprint 43 Inches x 46 Inches
Weight 155 pounds (70 kg)
FUNCTIONAL FEATURES
Pedal Step Height 0 to 10”
Arm Stroke Length 0 to 10”
Overall Climb Rate Ability Of Person Climbing
Hydraulic Climb Rate Control 6-107 m/min
Hydraulic Force Control 0 To 500 lbs
Climb Angle 75 Degrees
Vertical Lift Factor (% slope) 96.6 Percent
USER ACCOMMODATIONS
Level of Physical Fitness Novice To Elite
Climber’s Height 4’ 2” to 6’ 7”
Climber’s Weight 65 lbs. to 352 lbs.
Age and Sex Any
MODULE DISPLAY FUNCTIONS
Exercise Time 0 to 99.9 Hours
Exercise Rate 0 to 351 FT/min
Exercise Distance 0 to 10,000 FT
Step Height 0 to 10 inches
Race against opponent 35 to 200 FT/min
Climb a Landmark (Distance) 554 to 9731FT
Heart Rate Display 30 to 235 (BPM)
Calorie burn rate 0-2000
Display Units Imperial and Metric
Audio Volume Control
Power Transformer 110 Volt AC
TOOLS REQUIRED FOR ASSEMBLY
OF A SINGLE UNIT:
A. –One screw driver (Flat Head)
–One Phillips screw driver
B. Two 9/16” wrenches.
C. Two able bodied persons are required for assembly.
UNPACKING INSTRUCTIONS
The following items are packaged in the container.
EQUIPMENT: (single unit 108 CM)
A. Vertical frame/post with control console attached
B. Two foot pedals. Four hex head bolts, 3/8” x
11/4” long
C. Two quick release hand grips
D. (OPTIONAL) One pair of handle extenders,
one pair of hand rail spacer, four screws, 1/4” x
41/4” long
E. One front curved tubing base. Four 3/8” x 5/8”
bolts
F. One back straight tubing base. Two hex head
bolts 3/8” x 33/4” long. Two 3/8” lock nuts
G. One brace, post to back base. Two 3/8” lock
nuts
H. Two side handrails. One 3” hand rail spacer.
Three hex head bolts 3/8 x 41/4” long for side
hand rails and three 3/8” lock nuts
I. One plastic Pump Cover. Four black Phillips
pan head screws, No. 6 x 3/8” long
J. One transformer. 110 volt AC Adapter
Page 8

1. Remove the shipping container’s top cover.
Then remove the wooden cross support that holds
the mainframe down and the two bolts at the end
of the container. Using two people, carefully
remove the vertical mainframe from the container
and lay the machine on the floor with pump
supported on the wooden cross support (see
photo below). Avoid lifting the machine by or
setting the machine on any potion of the black
plastic housing or plastic oil accumulator.
Protect the oil reservoir and the black plastic
computer housing by supporting the Versa
Climber hydraulic pump on wooden cross support
from wooden crate.
Attach the front curved tubular floor brace to the
post. Using four hex head bolts, 3/8” x 5/8” long
bolts, screw down until firmly tight.
Screw in (4) self tightening base bolts.
Securely TIGHTEN all (4) bolts.
Page 9
(1) 2 5/8” Hand Rail Spacer
(4) Base bolts
3/8” x 5/8”
(7) 3/8” Lock Nuts
(2) Base bolts
(5) 3/8” x 3 3/4” long
(3) Side hand rails bolts
3/8” x 3 3/4” long
Support pump.
Hydraulic pump

Using two people lift and hold VersaClimber in
upright position.
Attach back tubular floor brace to post with two
hex head bolts, 3/8”x 33/4” long. (2) 3/8” lock
nuts. DO NOT TIGHTEN FULLY AT THIS TIME.
Attach tubular brace between post and back
tubular floor base with (2) 3/8” lock nuts.
DO NOT TIGHTEN FULLY.
After tubular brace is in place, go back and
FULLY TIGHTEN the two 33/4” long base bolts.
Then go back and TIGHTEN FULLY the TOP
lock nut on the tubular brace.
Next, tighten the BOTTOM lock nut on the back
brace to complete post assembly.
Page 10

Attach foot pedals with “L” shape bracket
pointing up, using (2) 3/8” x 11/4” long hex
head bolts.
Securely TIGHTEN foot pedals.
Attach side handrails with (3) hex head bolts 41/4“
long and (3) 3/8” lock nuts.
Join left and right hand rails.
Loosely attach two 3/8” lock nuts nearest to the
inside center of machine.
Insert 25/8” long spacer and FULLY TIGHTEN
ALL three bolts and nuts.
Page 11

(OPTIONAL) ARM EXTENDERS
On the standard 108 CM a person up to 6’ 3” tall
has a full arm extension while climbing. With
optional arm extenders a 6’ 9” person gets a full
stretch while climbing.
(Optional) Attach each handle spacer and handle
extender with two, 1/4” screws x 4” long.
Install quick release handgrips by depressing pin
with thumb and insert.
With the post supported or after VersaClimber is
upright, slip pump cover into place. Attach with
four Phillips pan head screws 1/4” x 3/8” long.
DO NOT OVER TIGHTEN.
Plug the transformer into the back of the post and
a 110 volt wall socket.
ASSEMBLY INSTRUCTIONS
FOR HIGH-TRI AND HIGH-FIVE
Protect the oil reservoir and the black plastic
computer housing by supporting the Versa
Climber hydraulic pump on a block of wood or
other spacer, (see page 9).
Lay the VersaClimber post on the floor prior to
assembling hand rails or foot pedals.
Attach the circular plate to the top of one
VersaClimber with 4 hex head bolts, 3/8” x 11/4”
long and 4 3/8” lock nuts. (Do not fully tighten).
Attach second VersaClimber to the circular plate
in a similar fashion. Do not fully tighten nuts.
Lift assembly of two VersaClimbers upright.
Place third VersaClimber into position and
tighten bolts to circular plate loosely.
Connect the bases of the VersaClimbers together
with the tubular floor ties using two hex head
bolts 3/8” x 11/4” long and two lock nuts per
machine.
To complete High-Tri or High-Five configuration
securely tighten all bolts at the base of the
machines and then in the circular plate at the top
of machines.
Attach foot pedals with “L” shaped bracket
pointing up, using two 3/8” x 11/4” long hex head
bolts. FULLY TIGHTEN.
Attach handrails with three hex head bolts 3/8” x
31/2” long and one 25/8” long spacer.
(Optional) Attach each handle spacer and handle
extender with two 1/4” screws x 4” long.
Install handgrips by depressing pin with thumb
and insert.
Page 12
Arm Extender Spacer
Arm/Handle Extender
Optional Arm Extender for
additional reach and
stretch.

MAINTENANCE INSTRUCTIONS
The VersaClimber consists of a mainframe that is
supported on a stable 3 point base. A sprocket is
attached to a hydraulic pump located at the top of
the mainframe. The top handle sliding bars and
bottom pedal sliding bars are connected with
chain. These bars travel up and down inside the
main frame on rollers and slide bearings.
Sprockets located between the pedal bars and
the handle bars are designed to synchronously
increase the length of arm motion over the height
of leg motion.
HAND GRIPS-The hand grips are a high quality
rubber grip. The handgrips are replaceable with
any good quality “flanged” grip from your local
bike shop or contact Heart Rate Inc. for spares.
FOOT PEDALS-The foot pedals are made of a
strong durable extruded aluminum. Every two
months, place a few drops of light oil on the shaft
at both ends of the pedal. The foot pedal straps
are replaceable.
DISPLAY MODULE-The display module requires
no maintenance. If a malfunction occurs, see
trouble shooting on page 17 or contact the Heart
Rate Inc’s service department.
The module is secured to the machine with 4
screws and has easy to remove wire connectors.
Repairs to the module must be made at the
factory. If the unit is returned for repair include
a brief description of the problem. Package the
module carefully to avoid physical damage. The
machine can be used while the electronics are off
the machine for repair.
THE HYDRAULIC SYSTEM
The hydraulic resistance consists of a heavy
duty reversible gear pump and a pressure flow
control valve connected between the input and
the output ports with high-pressure copper
tubing. A clear oil fill reservoir is located on top
of the pump to monitor oil level. Disregard any
change in oil color. Hydraulic resistance is
developed in a permanent closed loop system
filled with oil that does not require changing.
When climbing, oil passes through the pressure
control valve. Closing the valve increases climb-
ing resistance and opening the valve decreases
climbing resistance.
If a large amount of slack (more than 1/2” travel)
develops when reversing the stepping motion,
this indicates a possible loss of oil from the
system. Visually check the fittings and the shaft
seal for oil leaks. Tighten any leaking fitting
1/4 turn maximum. Then fill the reservoir with oil
up to 1/2” from the top.
ROLLER, SLIDE BEARINGS
AND TRACK LUBRICATION
The roller and slide bearings are made from high
pressure Moly-Disulfide filled Nylon. This bearing
material is expected to be maintenance free for
years. The bearings and inner tracks of the
rectangular tubing are lightly lubricated at the
factory. The wear life and smooth operation of
the machine can be assured by lubricating every
six months or sooner if required with 3-In-One
Professional High Performance Spray Lubricant
with PTFE.
NOTE:
SLIDE BEARINGS AND TRACKS REQUIRE CLEANING
AND LUBRICATION WHEN THERE IS A NOTICEABLE
INCREASE IN THE RESISTANCE TO MOTION OR A
STICKY FEELING OF THE HANDGRIP AND FOOT
PEDAL MOTION. THIS INCREASE IN RESISTANCE IS
NOT CAUSED BY A LACK OF LUBRICATION. IT IS
CAUSED BY AN ACCUMULATION OF LINT AND
DUST IN THE LUBRICANT THAT IS DRYING OUT.
IT IS THIS HIGHLY VISCOUS DRIED OUT LUBRI-
CANT (TAR LIKE SUBSTANCE) THAT CAUSES THE
INCREASE IN RESISTANCE. IT IS ONLY NECESSARY TO
CLEAN THE TAR LIKE SUBSTANCE FROM THE POST TO
RESTORE THE MACHINE TO FACTORY SMOOTH
MOTION.
To clean, spray all internal accessible surfaces of
the rectangular tubing with odorless paint thinner.
With a rag, wipe the old oil, lint, dirt, etc. from all
internal surfaces. Move the bars up or down to
allow access to clean the foot pedal slots and
handgrip slots. Move the machine through ten full
cycles and clean again. When thoroughly clean,
wipe a very thin coat of 3 In-One Professional High
Performance Spray Lubricant on all internal
surfaces of the rectangular tubing.
Page 13

CHAIN LUBRICATION
Lubricate chains every 2,000 hours of operation
with light grease. Before lubrication clean the
chain with paint thinner on a toothbrush and then
use toothbrush to spread a light coat of grease
on the side of the chain that contacts the
sprocket.
CHAIN ADJUSTMENT
The frequency of chain adjustment cannot be
accurately predicted. It is a function of total hours
of use, total feet climbed, weight and strength of
people climbing and the level of routine
lubrication maintenance.
CLEANLINESS
It is recommended that the VersaClimber be
placed on approximately a five-foot square vinyl
floor mat because users are going to perspire
profusely. To prevent corrosion, it is recommended
that the machine be wiped clean with soap and
water at a “good housekeeping frequency” to
remove salts and other body residues. This
should be done no less than once a week. It is
further recommended that the machine be
cleaned and waxed once a month with any good
quality car wax.
TROUBLE SHOOTING
If a malfunction occurs, please refer to the
following SYMPTOM guide for instruction.
NOTE:
TO RECEIVE HELP OR TO EXPEDITE SERVICE
PLEASE CALL THE FACTORY. RETURN ALL
PARTS TO THE FACTORY WITH A BRIEF
NOTE STATING THE NAME, ADDRESS,
PHONE NUMBER, CONTACT NAME AND A
DESCRIPTION OF THE SYMPTOM. IF A
DESCRIPTION OF THE PROBLEM IS NOT
INCLUDED WITH THE RETURNED PART,
REPAIRS MAY BE SIGNIFICANTLY DELAYED.
CALL 1.800.237.2271
SYMPTOM:
ALL ZEROS ARE REGISTERING
ON MODULE
If all zeros register on the display when the
machine is in motion, there could be a faulty
encoder circuit board, broken or loose wire
connectors.
With the top, black, plastic cover removed, slowly
move the handles up and down. A plastic
encoder disc should be seen rotating through a
slot that houses sensors. Check to be sure that
the disc is clean and the encoder circuit board
and the module are in tact. If no mechanical mal-
function is visible, the encoder circuit board may
be faulty and should be replaced. If necessary,
contact Heart Rate, Inc. for further information.
SYMPTOM:
LCD DIGITS FAIL TO ILLUMINATE
If the display window is ruptured and the glass
top on the LCD is broken, the digits under the
broken area will fail to illuminate. The module will
need to be removed and returned to Heart Rate,
Inc. for LCD replacement and repair. To remove
the module, remove the four screws that mount
the module to the machine and disconnect the
wires from the module. The machine can be used
while the module is out for repair.
SYMPTOM:
MACHINE SQUEAK
A lack of lubrication can cause a squeak in the
foot pedal shaft. If rotating the foot pedal while
standing on the pedal causes a squeak, lubricate
the shaft/pedal interface. If squeak remains,
remove the snap ring from the end of the pedal
shaft with snap ring pliers being careful not to
over extend the ring. Remove the aluminum foot
pedal and degrease the shaft and pedal hole. If
necessary, use fine sandpaper to smooth the
shaft surface. Apply grease liberally and
reassemble the pedal. Be sure that the snap ring
is fully engaged in the snap ring groove.
Page 14

SYMPTOM:
MACHINE IS “STICKY”,
IRREGULAR OR HARD TO MOVE
The foot pedals and handgrips are attached to
metal bars that move up and down inside C
shaped metal channels. The bars have plastic
rollers and slides that guide the bars through the
channels. Over time the lubricant in the channels
picks up dust and lint and dries out producing a
“sludge” tar like coating that prevents smooth
machine operation. Remove the tar like coating
with paint thinner on a rag and the machine will
function like brand new (see page 15).
SYMPTOM:
OIL LEAK FROM HYDRAULIC
ADJUSTMENT KNOB
An oil leak from the hydraulic knob (brass knob)
indicates either a loose connection or a malfunction
in the needle valve. Tighten the nut on the needle
valve if it is loose. If leak persists the valve must
be replaced. Do not remove the defective valve
until you receive the new one. Detailed installation
instructions will be included with the replacement
valve.
SYMPTOM:
OIL LEAK FROM RESERVOIR
ON TOP OF HYDRAULIC MOTOR
If oil leaks from the top seal between the black
plastic cap and the plastic bowl, tighten cap by
hand. If oil leaks from the threads at the base of
the accumulator, tighten by turning clockwise
with a wrench. If reservoir is physically damaged
and a replacement is required, do not remove the
reservoir until you receive a new one. The
replacement reservoir will include detailed
installation instructions. DO NOT USE THE
MACHINE UNLESS THE RESERVOIR IS AT
LEAST 3/4 FULL OF OIL.
Write down additional notes here:
Page 15

Page 16
SPARE PARTS LIST
In the event that a replacement part is ordered from the factory, Please refer to the following spare parts list for the correct
part description and part number. This information will expedite your shipment when calling our Service Department.
Electronics
CM Module (108/109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-06-000CM
Tach Assembly, V765 (Bracket, PCB Assy, Cable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-12-000
Encoder Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .013-01-005
Key Pad/LCD/Label Assembly, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54502
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60069
Speaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-09-000
Bulkhead Connector PCB Assembly, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-19-000
Bulkhead Connector Assembly (PCB & cable), CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-16-000
Bulkhead Connector Cable, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-18-000
Tach, PCB Assembly, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-14000
Tach, Cable Assembly, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-15000
Tach Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-13-000
Top Cover, Speaker CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-10-000
PCB Assembly, CM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .015-05-000CM
Power Supply UK, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60070
Moving Parts
Foot Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-04-000
Foot Pedal Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 008-03-000
Foot Pedal Connector, (Plastic Triangle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 008-00-007
Quick Change Handle (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-06-000
Quick Change Running Handle (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-03-000
Handle Grip Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30009
Idler Chain, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-007
Top Chain, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-005
Lower Chain, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-006
Idler Sprocket, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-00-002
DBL-Chain, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-008
Bottom Chain, CM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-009
Top Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-00-004
Bottom Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180-03-001
Slides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 003-00-009
Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 003-00-005
Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30033
Bearing for Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30044
Sprocket, DBL-35,CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-00-002
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30019
Arm Extender Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-02-000
Hydraulic Pump
Pump Assembly, CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .039-01-000
Pump Sprocket Bushing (Post 1990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30065
Pump Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30025
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30038
Valve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30027
Valve Stem Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00190

Page 17
Structural
Brackets - Hi-Tri Assembly (108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .048-00-000
Brackets - High Five Assembly (108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .050-00-000
Base Assembly, (all parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-03-000
Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-00-008
Bumper Stoppe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101-00-008
Post Assembly, SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183-01-001
Back Base Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-03-001
Front Base Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-03-004
Ears - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147-00-005
Ears - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147-00-004
Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101-00-008
Permatex Spray Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30090
Rail Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-00-005
Rail Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-00-000
Rail End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74206
Rail Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182-00-009
VERSACLIMBER THREE-YEAR
LIMITED WARRANTY
1. Heart Rate Inc. (H.R.I.) warrants to the original purchaser that the VC 108 CM is free from defects in material
and workmanship under normal use and proper maintenance with a three year limited warranty subject to the terms and
conditions hereafter set forth. Except for the above warranty, it is expressly agreed that NO WARRANTY OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE or of a particular use nor any warranty of any kind what-
soever express, implied or statutory is made by H.R.I.
2. This warranty does not cover any damage caused misuse, tampering, negligence, accidents, abnormal conditions,
lack of adequate maintenance or unauthorized service or alterations to the product.
3. Liability of H.R.I. is limited to either repair or replacement of the defective part or the replacement of the machine at
the option of H.R.I. on an exchange basis, with the customer bearing all costs of shipping and handling to and from the
factory.
4. Length of Warranty, Parts.
ITEM PARTS REPLACEMENT:
3 YEAR
FRAME, HAND RAILS, BASE SUPPORT 3 YEARS
HYDRAULIC MOTOR 3 YEARS
2 YEAR
FOOT PEDALS 2 YEARS
HANDLES 2 YEARS
CHAINS AND SPROCKETS 2 YEARS
ROLLERS AND SLIDES 2 YEARS
1 YEAR
ELECTRONICS 1 YEAR
HAND GRIP 1 YEAR
FOOT PEDAL STRAPS 1 YEAR
HANDRAIL FOAM COVERS 1 YEAR

Page 18
5. Length of Warranty, labor
During the first year, all labor is covered by the warranty. All labor repairs for warranty and non-warranty
parts will be performed at the factory. The cost of shipping to and from the factory is the responsibility of the
warranty.
6. This warranty does not cover paint deterioration, discoloration, chipping or rust.
7. After all of the foregoing conditions have been complied with, if H.R.I. shall thereupon attempt repairs and /or
replacements which shall for any reason fail, H.R.I. shall be allowed to continue to attempt to remedy any defects for so
long a period of time as, In H.R.I. sole judgment, such attempt is justified.
8. The foregoing shall be buyer’s sole and exclusive remedy, whether based on tort or otherwise, and H.R.I. shall not be
liable for any injuries to persons or property. In no event shall H.R.I. be liable for incidental or consequential damages
for commercial losses or for any other loss or damages except as above set forth.
9. This warranty is expressly in lieu of all other warranties, express or implied, and of all other obligations or liabilities on
the part of H.R.I. No person, firm or corporation is authorized to assume any other liability on behalf of H.R.I.
CLOSING COMMENTS
This instruction manual, like any instruction manual, is not and cannot be 100% complete. Please
contact us if you have any questions or comments after thoroughly reading this manual. We always
appreciate r e c e i v ing inputs from users.
VersaClimber USA
3190-E Airport Loop
Costa Mesa, CA 92626
1.800.237.2271
ph: [phone] fx: [phone]
[email protected] www.versaclimber.com