VESTEL 230 User manual

SERVICE MANUAL
Mdl
M
o
d
e
l
s
230
260
280
Dimentions : WxHxD (mm)
230 260 280
540x1169x634 540x1440x634 540x1600x634
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
SUPPORT
ASSEMBLE & DISASSEMBLE
1- Remove the freezer door panel caps.
Unscrew the two screws which are fixing
the middle hinge. (Fig-1)
2- Dismantle the refrigerator and freezer
door from cabinet by pulling towards to you
together with the middle hinge. (Fig-2)
Freezer door
A- Changing The Door Swing Direction to Right Hand
Freezer
door
panel right cap
Freezer door
panel left cap
Unscrew the two
middle hinge screws
Pull the doors towards to
you with middle hinge
Figure
-
1
Figure
-
2
Figure
1
Figure
2
3- Lie down the appliance to the left side. Dismantle both leveling feet and unscrew the
bottom hinge fixing screws and remove it. (Fig-3) Unscrew the bottom hinge pin and screw in
the next hole.(Fig-4) Then screw the hinge to the left side of the refrigerator. Screw the both
leveling feet.
Figure
-
3
Figure
-
4
DECEMBER 2011
1
Figure
-
3
Figure
-
4
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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ASSEMBLE & DISASSEMBLE
4- Remove the two big caps on the middle
bracket. Unscrew the two screws fixing the top
hinge and remove it. Remove the top hinge
screw left cap on the left side. Remove the
middle hinge screw cap (big) on the right side.
(Fig-4)
Remove top
hinge screw
left cap
Remove the
middle hinge
screw cap (big)
Unscrew the
top hinge
Remove the two
middle hinge
screw caps (big)
Figure-4
5- Unscrew the screw fixing the top hinge pin.
Turn the pin by 180° then fix it to the top hinge
by screwing it. (Fig-5)
Rotate the top
hinge pin by 180
°
hinge
pin
by
180
Figure-5
6- Assemble the top hinge to the left side.
(Fig-6) Insert the two middle hinge screw caps
(big) to the right side of the middle bracket.
(You can find the new caps in the user manu
a
l
Insert the
top hinge screw
right cap
I
nsert the
middle
(You
can
find
the
new
caps
in
the
user
manu
a
l
bag) Insert the middle hinge screw cap big to
the left side. (You can find the cap in the user
manual bag) Insert the top hinge screw right
cap to the right side. (You can find the top
hinge screw right cap in the user manual bag)
Insert the two
middle hinge
screw caps
(big) here
I
nsert
the
middle
hinge screw cap (big)
DECEMBER 2011
2
Figure-6
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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ASSEMBLE & DISASSEMBLE
7- Replace the top bushing and top bushing
cap. (Fig-7) (You can find the new bushing cap
in the user manual bag)
Remove the bottom bushing, bottom stopper
and then assemble the bottom bushin
g,
bottom
REFRIGERATOR
DOOR
g,
stopper to the left side. (Fig-7)
BOTTOM STOPPER
Figure-7
8- Remove the top bushing and insert it into left
hole (F
ig
8)
FREEZER
DOOR
hole
.
(F
ig
-
8)
Unscrew the screw fixing the freezer door
stopper (right) on the right side and remove it.
Than assembly the freezer door stopper (left)
on the left side. (Fig-8)
DOOR
F DOOR STOPPE
R
(You can find the freezer door stopper (left) in
the user manual bag)
DECEMBER 2011
3
F DOOR STOPPER (LEFT)
Figure-8
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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ASSEMBLE & DISASSEMBLE
9- Turn the middle hinge by 180º . Assemble the freezer door and refrigerator door together
with middle hinge. (Reverse operation of item 2)
Fix the middle hinge by tighting the screws. (Fig-9) And insert the freezer door panel caps.
Turn the middle
hinge 180°
Figure-9
DECEMBER 2011
4
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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ASSEMBLE & DISASSEMBLE
B - Changing The Thermostat :
1) Remove the lamp cover and unscrew the fixing screw.
2) Remove the screw cap and unscrew the fixing screw.
3) Remove the thermostat box by pulling it and disconnecting the wire connector.
4) Remove the thermostat knob by pulling forward. Loosen the nut fixing the thermostat.
5) P ll t th th t t b lb f th h i
5)
P
u
ll
ou
t
th
e
th
ermos
t
a
t
b
u
lb
f
rom
th
e
h
ous
i
ng.
6) Replace the thermostat with a new one and assemble the thermostat box following the
steps backwards.
C - Thermostat Knob
Thi k b i d t t l th t t f th f d
•
Thi
s
k
no
b
i
s use
d
t
o con
t
ro
l
th
e
t
empera
t
ure o
f
th
e
f
reezer an
d
refrigerator parts automatically. It can be set to any value between “0“ and “5“positions.
• “ 0 ” position indicates that the thermostat is “off ”.The refrigerator is “off ” on this setting.
• By turning the knob between “1” and “5”, you can increase or decrease the cooling degree.
• The refrigerator is designed to get optimum performance when the thermostat knob is set
between position “2” to “4”.
DECEMBER 2011
5
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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REFRIGERANT CYCLE DIAGRAM
F EVAPORATOR HOT PIPE CONDENSER
CAPILLARY
R
EVAPORATOR
DRYER
R
SUCTION PIPE
COMPRESSOR
N
PIPE
R
ATOR
N
SER
E
SSOR
R
ATOR
E
R
A
RY
P
IPE
COMPRESSOR
SUCTIO
N
R EVAPO
R
CONDE
N
COMPR
E
F EVAPO
R
DRY
E
CAPILL
A
HOT
P
DECEMBER 2011
6
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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TROUBLE-SHOOTING CHART
No/Insufficient cooling
Check the
supply
voltage
(220-240v)
Is it ok?
Inform
customer
(220-240v)
No
Is
it
ok?
Yes
Is the power
consumption of
compressor
normal?
Check the
voltage at
compressor
terminals
(
220-240v
)
No Is compressor
working?
Yes Yes
No
Break the
There might
(
)
Is it ok?
Is the
thermostat
No
No
Yes
Break
the
service pipe,
is there any
gas
evacuation?
There
might
be clogging
Evacuate the
system, (**)
Charge the
gas again.
thermostat
ok?
Check Is over load
relay ok?
Replace the
thermostat
No
Yes
Yes
No
thermostat
connections
relay
ok?
Yes
Is it
working
normally
?
No
Yes
Check the
thermostat
settings.
Adjust the
thermostat
according to
l
Check if there
is any
leakage by
the help of
foam (*). Fix
and Charge
the gas again
Check the
compressor,
replace if
there is
problem with
pressure.
Adjust the
thermostat
according to
seasonal
conditions.
Replace
over load
relay
group
Compressor
windings might be
faulty or there might
mechanical jamming
(***).
Check the
compressor replace
DECEMBER 2011
7
seasona
l
conditions.
the
gas
again
(**).
compressor
,
replace
if needed.
(*) Check all pipes, tubes and welding points against gas leakage. (**) Before charging gas to system,
change dryer and vacuum at least 30 minutes, then charge the system with amount written on label
(***) Compressor primary winding should be around 10 Ωand secondary around 15 Ω(at 250C ambiance
temp.)
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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TROUBLE-SHOOTING CHART
Excessive Cooling
Is the thermostat
Is
the
thermostat
setting appropriate
to season
conditions?
Adjust the
thermostat
according to
seasonal
conditions.
No
Yes
Is there any
icing
formation in
refrigerator
No
Is the icing at
the whole of
back wall (on
serpentine)?
Yes
No
refrigerator
section?
serpentine)?
Compressor pressure
might be low or there
might me clogging at
the system, Check the
Set thermostat to a
lower setting; did
thermostat cut-out?
(Compressor stops
Yes
Yes
g
as and pressure level,
If there is clogging;
clean the system (*)
and gas charge
again.(**)
(Compressor
stops
running)
Check the
thermostat bulb;
does it touch the
end of the pipe? If
not push the bulb
until end
No
Is thermostat
connections
ok?
No
Yes
Check the
temperature
values of fridge
section (***)
Are they
normal?
No
Yes
Adjust the
thermostat.
Correct the
thermostat
connections
Replace
thermostat
No
DECEMBER 2011
8
Replace
thermostat
No
Inform the
customer
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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER
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TROUBLE-SHOOTING CHART
Door/Gasket Adjustment
No Product
should be on
a firm and flat
surface
Is the
ground
under the
unit is
Yes
surface
flat?
Are the
dj bl
Adjust the feet
a
dj
usta
bl
e
feet in correct
position?
properly
according to
ground surface
No
Yes
Is there any
misalignment at
hinge axis or
loose screws?
Is the form of
gasket
deformed?
As a service
solution add 3
washers between
the door bottom
and hinge.
No No
Correct the axis
and tighten the
Yes
Correct the
gasket form with
hot water (*).
Check after
If the gasket is
changeable replace
the gasket; if not
Yes
No
and
tighten
the
screws
Check
after
correction. Is the
gasket closing
properly?
Heavy foods/drinks on
th d h l t
the
gasket;
if
not
replace the door.
Yes
DECEMBER 2011
th
e
d
oor s
h
e
l
ves mus
t
be shifted to the
hinged side.
(*) Correct the gasket form by the help of hot water and hair dryer.
9
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TROUBLE-SHOOTING CHART
Abnormal Noise
Pdth ldb
Hayır
No Yes
Is the ground
under the unit is
flat?
P
ro
d
uc
t
s
h
ou
ld
b
e
on a firm and flat
surface
Are the
adjustable
feet in correct
iti ?
Adjust the
feet
properly
according
d
Yes
pos
iti
on
?
to
g
roun
d
surface
Are
compressor
feet
loose?
No
Are capillary or other
loadside pipes touching
somewhere?
Yes No Yes
Tighten the
compressor
feet.
Pipes should not
touch any other
surfaces.
Vacuum the system
and make
gas charge
No
Yes
Istherebitumenonthecapillary
andontheplacethatcapillary
gas
charge
leavestheheatexchanger?
No
Place the bitumen on
DECEMBER 2011
capillary and on point that
capillary leaves the heat
exchanger.
10
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