VETRON 5000 User manual

5000 / 5100 » SERVICE MANUAL
05/2019

5000/5100 » SERVICE BOOK
05/2019
STANDARD
»5000
»5010
»5020
»5030
»5040
LONGARM
»5100
»5110
»5120
»5130

© VETRON | TYPICAL GmbH
Clara-Immerwahr-Str. 6
67661 Kaiserslautern, Germany
Tel.: [phone]
Fax: [phone]
[e-mail]
www.vetrontypical.com
All rights reserved.
The instructions for use, service instructions, parts lists are protected by copyright. Any reuse of the
content outside the copyright is without the written consent of VETRON | Typical GmbH inadmissible
and punishable.
VETRON | Typical GmbH is only liable for damage caused by intent or gross negligence on the part of
the manufacturer. Otherwise, liability is excluded.
Reserve technical changes!
The contents were carefully prepared and checked by the publisher. Due to continuous development,
illustrations, functional steps and technical data may dier slightly.
Updating the documentation
If you have suggestions for improvement or have detected any irregularities, please contact us.
The documents for the machines can be accessed by logging on
https://www.vetrontypical.com/ downloaded for free.
CE marked after §7 Prod SG

03
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL 03
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
INDEX
VETRON 5000 - FLAT BED MACHINE
PREFACE
07 01. SAFETY INSTRUCTIONS
08 02. SYMBOLISM
09 03. DANGER NOTES
10 04. NOTES TO THE ADJUSTMENT AND TOOLS
01. OPERATING ELEMENTS
11 01. OVERVIEW
12 02. TYPICAL OPERATING FIELD P107
13 03. HOTKEYS
14 04. ELECTRONIC HANDWHEEL & REVERSE SEWING
15 05. CONTROL & MAIN SWITCH
16 06. PEDAL
17 07. LIGHT
02. MANAGEMENT AND UPDATE
19 01. ACTIVATE THE ADJUSTMENT WIZARD
20 02. MENU GUIDE OF THE BASIC SETTING
21 03. SAVE OR DISCARD
22 04. BASIC PARAMETER RESET
23 05. PARAMETER LIST
34 06. UPDATE THE OPERATING PROGRAM

04
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
03. ADJUSTMENT
35 01. SYNCHRONISATION OF THE MAIN DRIVE WITH THE MACHINE
36 02. ADJUSTMENT OF THE MATERIAL THICKNESS MEASUREMENT SYSTEM
37 03. STEPPER MOTOR BASIC ADJUSTMENT
39 04. ADJUSTMENT OF THE FEEDING DEVICE
40 05. ADJUSTMENT OF THE LIFTING MECHANISM
41 06. PREADJUSTMENT OF THE NEEDLE BAR HEIGHT
42 07. BASIC ADJUSTMENT OF THE NEEDLE BAR FRAME DRIVING LEVER
43 08. BASIC ADJUSTMENT OF THE NEEDLE BAR FRAME DRIVE ECCENTRIC
44 09. BASIC ADJUSTMENT OF THE NEEDLE BAR FRAME
46 10. BASIC ADJUSTMENT OF THE FEED SHAFT CLAMP
47 11. DISTANCE BETWEEN HOOK AND NEEDLE
48 12. NEEDLE RISE
49 13. NEEDLE HEIGHT
50 14. NEEDLE GUARD
51 15. ADJUSTMENT OF THE FEED DOG POSITION INSIDE THE STITCH PLATE
52 16. ADJUSTMENT OF THE FEED DOG HEIGHT
53 17. PREADJUSTMENT OF THE BOBBIN CASE OPENER
54 18. TOP FEED ECCENTRIC
55 19. TOP FEED STROKE
56 20. HOOK OIL SUPPLY
57 21. ADJUSTMENT OF THE STITCH LENGTH CORRECTION
58 22. RESTING POSITION OF THE ROLLER LEVER
59 23. PREADJUSTMENT THE CONTROL CAM
60 24. THREAD CATCHER HEIGHT
62 25. LATERALLY ADJUSTMENT OF THE THREAD CATCHER
63 26. KNIFE POSITION AND PRESSURE
64 27. THREAD CATCHER RESTING POSITION
65 28. BOBBIN THREAD CLAMP
66 29. THREAD CUTTING TIMING (CONTROL CAM)
67 30. ADJUSTMENT OF THE THREAD TAKE UP SPRING TENSION / 1-NEEDLE
68 31. ADJUSTMENT OF THE THREAD TAKE UP SPRING TRAVEL / 1-NEEDLE
69 32. THREAD TENSION SERVICE / 1-NEEDLE
73 30.01. ADJUSTMENT OF THE THREAD TAKE UP SPRING TENSION / 2-NEEDLE
74 31.01. ADJUSTMENT OF THE THREAD TAKE UP SPRING TRAVEL / 2-NEEDLE
75 32.01. THREAD TENSION SERVICE / 2-NEEDLE
80 33. PEDAL
81 34. ELECTRICAL EDGE GUIDE SETUP
82 35. SEWING AND FUNCTIONS CHECK
84 36. DURABILITY CHECK
INDEX

05
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
04. SHORT THREAD CUTTER
85 01. ACTIVATING THE SHORT THREAD CUTTER
86 02. HOOK HEIGHT CHECK / ADJUSTMENT
87 03. THREAD CUTTING TIMING (CONTROL CAM)
88 04. RESTING POSITION OF ROLLER LEVER (THREAD CATCHER PLAY)
89 05. THREAD CATCHER HEIGHT
90 06. LATERALLY ADJUSTMENT OF THE THREAD CATCHER
91 07. THREAD CATCHER RESTING POSITION
92 08. LATERAL POSITION OF KNIFE BASE TO SEWING DIRECTION
93 09. KNIFE BASE POSITION IN SEWING DIRECTION
94 10. KNIFE POSITION TO THREAD CATCHER AND KNIFE PRESSURE
96 11. BOBBIN THREAD CLAMP
97 12. THREAD CATCHER CLAMP
98 13. FEED DOG HEIGHT ADJUSTMENT - SHORT CUTTER
99 14. THREAD CUTTING TENSION ADJUSTMENT
05. MAINTENANCE
101 01. CLEANING AND TESTING
103 02. LUBRICATION
06. WEAR PARTS
105 01. GENERAL ADVICE
106 02.01. WEAR PARTS
07. WIRING DIAGRAM
109 01. VETRON 8340 CONTROL BOX
110 02. POWER CONNECTION BLOCK DIAGRAM
111 03. 8640 STEPPER DRIVER TERMINAL
112 04. 8340 MAIN TERMINAL MAIN DRIVE
113 05. VETRON 5XXX HEAD PCB
114 06. VETRON 5XXX HEAD ADAPTER PCB
INDEX

06
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
INDEX

07
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
PREFACE
01. SAFETY INSTRUCTIONS
General Safety Instructions
This manual and the warning symbols on the machine should en-
sure the safe use of the machine, so that no accidents and injuries
may occur to you and others. Please read this instruction and also
the safety instructions of the motor manufacturer carefully.
»The machine must only be operated in accordance with its
intended purpose (for example, sewing medium to heavy
materials such as jeans, leather, etc. NO tin!) and with the
associated protective equipment. The relevant country-
specific safety regulations and technical data must also be
observed.
»The machine should only be used in accordance with its in-
tended purpose (eg sewing medium to heavy materials such
as jeans, leather, etc.) and with the associated protective
equipment. The relevant country-specific safety regulations
and the technical data must also be observed.
»The machine should only be set up and operated in dry and
well-kept rooms.
»Do not place the machines outdoors, next to radiators or
heat source. The ambient temperature should not be lower
or higher than between 0° C to 45° C.
»The machine must only be commissioned after the relevant
operating instructions have been taken into consideration
and by appropriately instructed operators.
»These instructions are to be stored at hand.
»The connection cable must be provided with a country-
specific approved mains plug. The mains plug must only be
connected to grounded sockets. Here a qualified specialist
is necessary.
»The machine must always have a grounding. Only over this is
a normal operation of the machine to ensure.
»The danger and safety instructions attached to the machine
must be followed.
»When replacing sewing tools such as needle, sewing
foot, stitch plate, feed dog or bobbin, when threading,
when leaving the workplace and during maintenance,
etc., the machine must be disconnected from the mains.
  Press the main switch or pull out the mains plug.
»Machines with compressed air components must be dis-
connected from the compressed air supply and the residual
pressure released before repair or maintenance work. Ex-
ceptions to this are performance tests or specific settings.
»Repairs and all maintenance work should only be carried out
by qualified personnel or appropriately instructed persons.
»Work on electrical equipment must only be carried out by
qualified specialists.
 If errors are detected, stop the machine immediately.
»Work on parts and equipment that are live is not permitted.
The machine must be disconnected from the mains.
»Modifications or modifications to the machine must be car-
ried out in compliance with all relevant safety regulations.
The manufacturer assumes no responsibility for damage
caused by changes or modifications.
»For repairs, only spare parts approved by VETRON may be
used. In case of infringement the guarantee expires.
»The machines are to be used only for the purpose intended.
»If oils, greases, etc., used for the machines and accessories,
get in your eyes or on your skin, or should you swallow any
of these fluids, wash them immediately and thoroughly, or
seek medical attention immediately.
»Commissioning of the machine is prohibited until it has been
determined that the entire sewing unit complies with the
provisions of the EC directive and the declaration of confor-
mity has been created.
Advice to the Owner
» As part of the machine, this operating manual must be availa-
ble to operating personnel at all times. Before using the ma-
chine for the first time, the operator must read this operating
manual.
»The operator has to ensure that the machine is only opera-
ted in perfect condition.
»The operator must ensure that no safety devices are remo-
ved or disabled.
»The operator must ensure that only authorized or properly
instructed persons work on the machine.
»
The operator must therefore ensure that the workstations
according to ASR lux. 4 are adequately illuminated (min. 750
lux).
Operators and Technical Sta
»The operating personnel are responsible for setting up, ope-
rating and cleaning the machine and responsible for the eli-
mination of faults.
»Qualified personnel include people with specialist training
in electrical / electronics, pneumatics and mechanics.

Lubrication, maintenance, repair and adjustment are your
responsibilities.
»The operator must refrain from any operation that impaires
the safety on the machine.
1. Jewelry, chains and rings - must not be worn.
2. The clothes should be tight
3.
Only authorized persons may enter the danger area.
»If changes occur to the machine that aect safety, they must
be reported immediately to the operator.
»The specialist personnel - persons with training in electri-
cal / electronics and mechanics - are responsible for the
lubrication, maintenance, repair and adjustment of the ma-
chine.
»Before starting adjustment and repair work, the main switch
must be switched o and secured against reclosing.
»Work on parts that are under tension should be avoided. Ex-
ceptions are regulated by EN 50110. After maintenance and
repair work, the protective covers must be replaced.
»
Operating and specialist personnel are obliged to observe the
safety instructions given in the instructions for use during all
work.

08
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
PREFACE
02. SYMBOLISM
DANGER!
This symbol, in combination with the
word DANGER indicates an imminent
danger that may result in serious injury
or death.
WARNING!
This symbol in combination with the
word WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in serious injury or death
ATTENTION!
This symbol in combination with the
word ATTENTION may indicate a
potentially hazardous situation that
could result in minor personal injury
.
DANGER OF CUTS!
This symbol indicates that there is an
increased risk of cuts here.
CRUSHING!
This symbol indicates that there is a
heightened risk of crushing
RISK OF BURNS!
This symbol indicates that there is an
increased risk of burning here.
MAGNET!
This symbol indicates that there is a
magnet field.
INFORMATION!
This symbol displays information.
ADVICE!
This symbol indicates important
information
.
1
2
OFFON
HARMFUL TO HEALTH!
May damage certain organs. Can lead to
immediate and long-term massive
impairment of health, cause cancer,
damage genetic material, fertility or
development. May be fatal if infiltrated
into the respiratory tract.
HAZARD TO WATERS!
May cause acute or long-term damage
to aquatic organisms such as fish,
aquatic insects and aquatic plants in low
concentrations.
PROTECTIVE EARTHING!
Earthing one or more points of a
network, installation or equipment for
the purpose of electrical safety.
DANGER LABEL
Do not work the machine without finger
guard and safety covers!
Before threading, changing the needle,
adjusting, changing the bobbin,
cleaning, maintenance, etc. switch o
the main switch on the control.

09
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
PREFACE
03. DANGER NOTES
1THREAD TAKE UP LEVER
6EYE GUARD
2SEWING ZONE
7FINGER GUARD
3BOBBIN THREAD WINDER
5SAFETY SPRING
4ZONE BETWEEN MACHINE AND TABLE
CRUSHING
Crushing and bruising through the thread take up lever 1
Make sure thread take up lever guard is mounted.
Risk of injury due to movement of the lever.
CRUSHING
Crushing and bruising through the needle and sewing feet 2
Make sure finger guard is mounted.
Risk of injury through needle and feet movement.
DANGER OF CUTS
Cuts through rotation 3
Keep distance from bobbin winder while winding.
Risk of injury due to rotation.
CRUSHING
Crushing and bruising due to tilting the machine 4
Make sure safety spring 5 is mounted.
Risk of injury when machine is tilted back.
SAFETY PRECAUTIONS!
The eye protection 6 can be ordered optionally, but must not be removed after
installation without consultation with the operator.
The finger guard 7 must not be removed!

10
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
NOTICE
While in adjustment mode the pedal is generally blocked. The red LED light at the
machine head is illuminated constantly.
If all three LEDs on the head are flashing simultaneously, the machine is tempora-
rily activated and waiting for user input.
All adjustment procedures are referring to a completely assembled machine and may only be
executed by a specially trained technician. Machine covers which need to be removed for adjust-
ment procedures may not be described in the text. The order of the following chapters is corres-
ponding with the useful sequence of performing a full adjustment of the machine. For performing
single adjustment steps, please see also the chapters above and below.
It is very important that all safety devices are reassembled correctly after adjustment procedure.
TOOLS
»1 Set Screwdrivers
»1 Set Allenkeys and Gauges
(Ordernumber: Service Kit 559 2205 09)
PREFACE
04. NOTES TO THE ADJUSTMENT AND TOOLS

ESC
P000 30%
TEST
11
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
01. OVERVIEW
OPERATING FIELD
HOTKEYS
CONTROL USB-DONGLE PEDAL
ELECTRONICS AND SEWING
REVERSE

1 2 3 4
5 6 7 8 9
A B
ESC
000
SE T
30%P
T10
12
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
02. TYPICAL OPERATING FIELD P107
The operating field indicates the current operating states.
Operation takes place via continuous dialog between control and operator.
Depending on the operating state, dierent texts are displayed.
The following functions are assigned to the BUTTONS ABOVE AND BELOW THE DISPLAY:
1 BACKTACK (from left to right):
A Start backtack
B End backtack
2THREAD TRIMMING
3NEEDLE UP/DOWN AFTER STOP
4LIGHT ON/OFF
5PARAMETERS
6NEW PROGRAM
7PROGRAMMED SEAM
8SAVE
9CANCEL
If a function is activated, this is indicated by illuminating the corresponding LED.
In order to CHANGE OR SET VALUES, use the JOG KEY ( 10 ):
Turning changes the values; pressing the JOG KEY enters the value.
In the following, the operating type is indicated by the following icons:
Input = Press the JOG KEY:
Change = Turn the JOG KEY:

1
2
4
3
13
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
03. HOTKEYS
1SAFETY SWITCH
If the safety switch is triggered, all functions are locked. The LED lights up red.
The “BLOCKED MODE” is active.
With software version 1.339, the machine is automatically blocked when the hook cover is ope-
ned. To continue sewing, the safety button 1 must be pressed after closing the hook cover.
NOTICE:
Before reactivating the machine by the X-button make sure to remove sewing material or
other items from under the sewing feet if necessary and follow the instructions displayed
on the control panel.
2 SINGLE BACKTACK SUPRESSION
If the backtack function is activated, the following backtack is switched o once
by pushing the key.
3 2ND STITCH LENGTH
If the second stitch length is activated, the corresponding LED lights up.
4 CUSTOMIZABLE BUTTON
Default: Toggle foot stroke level
(see parameter M085)

1
2
3
14
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
04. ELECTRONIC HANDWHEEL & REVERSE SEWING
NOTICE
The electronic handwheel is not active unless the machine has performed at least one
stitch.
For safety reasons it is necessary during “BLOCKED MODE” to push and hold
the programmable button (the lowest button) 3 to activate the electronic handwheel.
1ELECTRONIC HANDWHEEL – FUNCTION
By turning the handwheel, you can move the needle bar up or down.
From here on, the operating type is indicated by the following icons:
Pressing the handwheel: stitch-for-stitch function / needle positioning
Turning the handwheel:
2REVERSE SEWING
Pulling the button changes the sewing direction.

1
2
15
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
05. CONTROL & MAIN SWITCH
1MACHINE MAIN SWITCH ON/OFF
2 USB-PORT
Identify yourself using the provided USB dongle.

0
+1
-2
+2
-1
16
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
06. PEDAL
0IDLE POSITION
+1 CONSTANT SEWING SPEED (adjustable via parameter M502)
+2 VARIABLE SEWING SPEED FROM 0-100%
OF THE CHOSEN MAXIMUM SPEED (depending on sewing program)
-1 SEWING FEET LIFT
-2 SEAM END PROCEDURE ACTIVATION (depending on sewing program)

17
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS
07. LIGHT
DISPLAY STEP DESCRIPTION
»LIGHT ON/OFF
The VETRON head module is equipped with LED
lighting.
Press the LIGHT button
The corresponding LED on
the display lights up.
» ADJUST LIGHT INTENSITY
01 Press the LIGHT button
The corresponding LED lights up
the display.
02 1
A
0
J IS H
0
D LU GT T Change LIGHT INTENSITY Percentage on the display and
light intensity of the light are changed.
03 A J IS HD LU GT T
0 06 After 2 seconds without further input,
the value is set and the current program
number is shown.
04 P 2 2W 41 3 31 5
P MO NR MR G AA E Machine is ready for operation

18
05/2019
VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL
01. OPERATING ELEMENTS