VIAIR 250C-IG User manual

250C-IG COMPRESSOR KIT 12V
PART NO. 25050
250C-IG COMPRESSOR KIT 24V
PART NO. 25058
IMPORTANT:
It is essential that you and any other operator of this
product read and understand the contents of this manual
before installing and using this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
USER MANUAL

IMPORTANT SAFETY INSTRUCTIONS
CAUTION - To reduce risk of electrical shock or electrocution:
- Do not disassemble. Do not attempt repairs or modications. Refer to qualied service agencies
for all service and repairs.
- Do not use this product in an area where it can fall or be pulled into water or other liquids.
- Do not reach for this product if it has fallen into liquid.
- Use this compressor with 12-volt (P/N 25050) or 24-volt (P/N 25058) DC systems only.
- This product should not be left unattended during use.
WARNING - To prevent injuries:
- Never allow children to operate this compressor. Close supervision is necessary when this
compressor is being used near children.
- This compressor will become very hot during and immediately after use. Do not touch any part of this
compressor with bare hands other than the ON/OFF switch during and immediately after use.
- Do not use this product near ames or explosive materials or where aerosol products are being used.
- Do not operate this product where oxygen is being administered.
- Do not pump anything other than atmospheric air.
- Never use this product while sleepy or drowsy.
- Do not use any tools or attachments without rst determining maximum air pressure for that
tool or attachment.
- Never point any air nozzle or air sprayer toward another person or any part of the body.
- This air compressor is equipped with an Automatic Reset Thermal Protector, and can automatically
restart after the thermal protector resets. Always cut off power source when thermal protector
becomes activated.
- Wear safety glasses or goggles when operating this product.
- Use only in well ventilated areas.
INSTALLATION
Please read and follow the Installation Instructions carefully to avoid injury or damage to the
compressor and your vehicle.
Each air compressor has been carefully produced and packaged. Before installation, please
familiarize yourself with Installation Parts List (Fig. 1) of this manual.
Guidelines for Selecting Mounting Location:
The selection of proper mounting location for your air compressor will help ensure a long and trouble
free compressor service life. Please note the following guidelines:
1. Select a FLAT, UPRIGHT AND SECURE location where the compressor can be mounted.
2. To maximize air compressor performance, locate compressor as CLOSE TO THE BATTERY as
possible so that length of positive lead wire required is at a minimum.
3. Choose mounting location that is as cool as possible and AWAY FROM HEAT SOURCES.
The cooler the ambient temperature, the less chance the compressor will overheat.
4. This compressor is moisture & splash resistant, but NOT WATERPROOF. Do not mount
compressor in locations where the unit is likely to come in contact with water.
5. For compressors with remote lter mounting, select compressor’s mounting location where air line
can be routed from compressor air inlet to remote inlet air lter. Make sure Remote Inlet Air Filters
are located in dry locations, away from water sources.
6. Select compressor’s mounting location where the leader hose bracket can be mounted to secure
the stainless steel braided leader hose.
7. If it is necessary to mount the air compressor further away from the battery, such as inside your
vehicle or in the bed of your pickup, use a larger gauge positive lead wire for remote installation.
Refer to the recommended wire gauge guide on the back of this manual.
8. Do not mount compressor near areas where ammable liquids are stored.
9. Use thread sealant for proper tting installation. Teon tape is not recommended.
Properly sealed, recommended torque is 12 to 15 ft. lbs
USER MANUAL
250C-IG COMPRESSOR KIT

MOUNTING AND WIRING
1. Disconnect ground cable from vehicle’s battery.
2. Temporarily position the air compressor in the location where it will be mounted.
3. Route ground wire to the negative post of the battery or to an appropriate grounding point
and cut ground wire to length as needed.
4. Mount air compressor with the four sets of bolts, nuts, washers, and locking washers provided.
(See Mounting Instructions) Use of thread locker is recommended.
5. This air compressor comes with a Heavy Duty Heat Resistant Stainless Steel Leader Hose.
The leader hose is designed to prolong the life of your air line. Do not remove this leader hose
from air compressor.
6. IMPORTANT: Please note, the Leader Hose that comes with your compressor may have a
built-in inline check valve pre-installed. Do not remove inline check valve from leader hose.
7. Select proper location to mount leader hose with hose bracket provided. Avoid locations where
leader hose may become tangled with wires and other hoses.
8. To mount hose bracket, drill hole with 3/16” drill bit and push the self–anchoring hose bracket
pin into the drilled hole. Route leader hose through hose bracket and secure hose by pressing
bracket clamp into locked position.
9. To remove hose from the hose bracket, simply press down on the hose clamp release tab to
release bracket clamp.
10. Connect compressor’s positive lead wire to one of the leads of your pressure switch. The use of
a relay is recommended. Refer to the Recommended wiring diagram in (Fig. 4).
11. Make sure that your compressor setup is properly fused. For appropriate fuse size, refer to amp
draw of compressor in the specications section of this manual.
12. Always locate fuse as close as possible to power source.
13. Before connecting to power source, re-check to make sure that all connections are made properly.
14. Connect and test compressor system by running the compressor for a short time to build up
pressure in your air tank.
15. Once air pressure reaches preset cut out pressure of your pressure switch, the compressor will
shut off. Inspect all air line connections for leaks with soap and water solution. If a leak is
detected, the air line may not be cut squarely or pushed all the way in. Fix leaking connections
as needed.
(Fig. 1) 250C-IG Compressor Installation Parts List:
A. Hose Bracket (1pc)
B. Mounting Bolts (4pcs)
C. Flat Washers (8pcs)
D. Locking Washer (4pcs)
E. Nuts (4pcs)
F. 1/4” NPT F x 3/8” Barbed Fitting (1pc)
G. 1/4” NPT M x 3/8” Barbed Fitting (1pc)
H. Air Line Clips (3pcs)
I. Screws (3pcs)
J. Remote Inlet Air Filter with Filter Element (1pc)
K. 3/8” Airline
L. Teon Leader Hose (with separate JIC / NPT ttings & check valve)
(Fig. 2) Compressor
Mounting Hardware
B. Mounting Bolt
C. Flat Washer
D. Locking Washer
E. Nut
K. Vibration Isolator USER MANUAL
250C-IG COMPRESSOR KIT
REDUCER
B
ACD E FG
H
I
J
(Fig. 3) Leader Hose Bracket
A. Hose Clamp
M. Clamp Release Tab
N. Self-Anchoring Pin
B
C
C
D
E
K
REDUCER
A
M
N
K
FI
E
L

OPERATING INSTRUCTIONS
1. IMPORTANT: Always operate the compressor at or below the MAXIMUM PRESSURE RATING of
the compressor. Please refer to Application & Specications Sections of this manual for details.
2. Always observe the MAXIMUM DUTY CYCLE of the air compressor. Refer to Compressor
Applications and Specications Sections of this manual for details. Operation exceeding
maximum pressure ratings and/or duty cycle will result in damage to the air compressor.
3. Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR.
This feature is designed to protect the air compressor from overheating and causing permanent
damage to your air compressor. The thermal overload protector will automatically cut power to
your air compressor should the internal operating temperature of the air compressor rise above
safe levels during excessive use.
4. Should at any time during use, your air compressor automatically shuts off; do not attempt to
restart the air compressor. Turn off power and allow unit to cool for about 30 minutes. This will
allow the Thermal Overload Protector to reset so you can safely resume use of the air compressor.
5. To prevent discharge of your vehicle’s battery, and enhance performance, keep the vehicle’s
engine running while using the compressor.
6. Only operate compressor in well ventilated areas.
7. The use of a relay is strongly recommended for installation of this compressor.
MAINTENANCE & REPAIRS
1. Periodically check all electrical and ttings connections. Clean and tighten as needed.
2. Periodically check all mounting screws. Tighten as needed.
3. Replace air lter element periodically. Replacement frequency depends on operating frequency and
operating environment. For frequent use in dusty environment, we recommend that you replace air
lter element at least once a month.
4. Regularly clean dust and dirt from compressor cooling ns and motor housing.
5. Your air compressor is equipped with a permanently lubricated, maintenance free motor. Never try to
lubricate the compressor.
6. All repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agent only.
CAUTION:
Never touch the air compressor or ttings connected to the air compressor with bare hands during
or immediately after use. The leader hose and ttings connected to leader hose will become very
HOT during and after use. If necessary, wear heat resistant gloves to handle ttings, air line, and
leader hose.
USER MANUAL
250C-IG COMPRESSOR KIT

SPECIFICATIONS
• Part No. 25050 / 250C-IG-12V Compressor Kit (CE Spec.)
Motor Voltage: 12 Volts
Max. Current Consumption: 11 Amps
Recommended Fuse: 15 Amps
Motor Type: Permanent Magnetic
Horsepower: 1/4
Max. Working Pressure: 150 PSI
Max. Duty Cycle (@ 72°F & 100 PSI): 100%
Minutes On/Off (@ 72°F & 100 PSI): Continuous
Max. Restart Pressure: 150 PSI
Max. Ambient Temperature: 158°F
Min. Ambient Temperature: -40°F
Auto. Reset Thermal Protection: Yes
Dimensions: 7.4”L x 3.9”W x 6.75H”
Net Weight: 6.75 Lbs.
• Part No. 25058 / 250C-IG-24V Compressor Kit (CE Spec.)
Motor Voltage: 24 Volts
Max. Current Consumption: 6 Amps
Recommended Fuse: 10 Amps
Motor Type: Permanent Magnetic
Horsepower: 1/4
Max. Working Pressure: 150 PSI
Max. Duty Cycle (@ 72°F & 100 PSI): 100%
Minutes On/Off (@ 72°F & 100 PSI): Continuous
Max. Restart Pressure: 150 PSI
Max. Ambient Temperature: 158°F
Min. Ambient Temperature: -40°F
Auto. Reset Thermal Protection: Yes
Dimensions: 7.4”L x 3.9”W x 6.75H”
Net Weight: 6.75 Lbs.
USER MANUAL
250C-IG COMPRESSOR KIT

USER MANUAL
250C-IG COMPRESSOR KIT
COMPRESSOR APPLICATION GUIDE
To ensure that you get the highest level of satisfaction from your compressor’s performance, refer to
information below:
VIAIR COMPRESSOR REFERENCE CHART
COMPRESSOR SERIES DUTY CYCLE MAX. WORKING PRESSURE
(100 PSI @ 72°F)
090 SERIES 9% 120 PSI
092 SERIES 9% 120 PSI
095 SERIES 9% 120 PSI
097 SERIES 10% 130 PSI
098 SERIES 10% 130 PSI
100 SERIES 15% 130 PSI
250 IG SERIES 100% 150 PSI
275 SERIES 25% 150 PSI
280 SERIES 30% 150 PSI
325 SERIES 33% 150 PSI
330 IG SERIES 100% 150 PSI
350 SERIES 100% 150 PSI
380 SERIES 100% 200 PSI
*55%
400 SERIES 33% 150 PSI
420 SERIES 33% 150 PSI
444 SERIES 100% 200 PSI
*50%
450 SERIES 100% 150 PSI
450 IG SERIES 100% 150 PSI
460 SERIES 100% 150 PSI
480 SERIES 100% 200 PSI
*50%
*Duty Cycle at 200 PSI and 72°F.
ABOUT COMPRESSOR DUTY CYCLE:
Duty cycle refers to the amount of time a compressor can beoperated in a given time period at 100
PSI, and a standard ambient temperature of 72° F. It is commonly expressed in percentage format:
Compressor on time ÷ (on time + off time) = Duty Cycle %.
ONE-HOUR DUTY CYCLE MINUTES ON /
(100 PSI @ 72°F) MINUTES OFF
9% 5 Min. On / 55 Min. Off
10% 6 Min. On / 54 Min. Off
15% 9 Min. On / 51 Min. Off
20% 12 Min. On / 48 Min. Off
25% 15 Min. On / 45 Min. Off
30% 18 Min. On / 42 Min. Off
33% 20 Min. On / 40 Min. Off
50% 30 Min. On / 30 Min. Off
100% 1 Hour Run Time
NOTE: All compressors, regardless of rated duty cycle, require sufcient rest time in between cycles
to allow for partial or complete heat dissipation. Heat dissipation rates may vary depending on
ambient temperatures and operating conditions.
ABOUT RATED WORKING PRESSURE:
To ensure trouble free service life of your compressor, always operate compressor within rated
working pressure of the compressor. Never use a pressure switch with a higher cut-off pressure than
compressor’s rated working pressure.

TROUBLESHOOTING GUIDE:
Tank pressure drops when
compressor (s) shut off
1. Loose drain cock
2. Check valve leaking
3. Loose connections
1. Tighten drain cock
2. Replace check valve or
compressor(s)
3. Check all connections with
soap and water solution
and tighten
Compressor runs
continuously and air ow
lower than normal
1. Excessive air usage
2. Loose connections
3. Worn piston ring or inlet
valve.
4. Clogged air lter element
1. Decrease air usage
2. Check all connections with
soap and water solution
and tighten.
3. Repair or replace compressor
4. Replace air lter element
Compressor runs
continuously causing
safety valve (if equipped)
to open
1. Bad pressure switch
2. Defective safety valve
1. Replace pressure switch
2. Replace safety valve
Excessive moisture
in discharge
1. Excessive water in air tank
2. High humidity
1. Drain tank, tilt tank to drain.
Drain tank more frequently
2. Move compressor to area
with less humidity, or use air
line lter.
Compressor will not run 1. No power, or power switch
in OFF position
2. Blown fuse
3. Motor overheats
4. Faulty pressure switch.
1. Make sure compressor
switch is ON
2. Disconnect compressors
from power source, replace
fuse. (Refer to Specications
section for correct fuse
amperage.)
3. Let compressors cool off for
about 30 Minutes to allow
thermal overload switch reset.
4. Replace pressure switch
Thermal overload
protector cuts
out repeatedly
1. Lack of proper ventilation or
ambient temperature too high
2. Compressor valves failed
1. Move compressor to well
ventilated area, or area with
lower ambient temperature
2. Repair or replace compressor
Excessive knocking
or rattling
1. Loose mounting bolts
2. Worn bearing on eccentric or
motor shaft
3. Cylinder or piston ring is worn
1. Tighten mounting bolts
2. Repair or replace compressor
3. Repair or replace compressor
CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE
COMPRESSOR IS PRESSURIZED.
USER MANUAL
250C-IG COMPRESSOR KIT

USER MANUAL
250C-IG COMPRESSOR KIT
LIMITED WARRANTY:
VIAIR Corporation warrants this product, when properly installed and under normal conditions of
use, to be free from defects in workmanship and materials for a period of one year from its original
date of purchase. To receive warranty service or repair, please contact VIAIR Corporation.
Returns should be made within one year of the date of purchase, after a Return Goods Authorization
(RGA) number has been assigned by VIAIR Corporation. To obtain RGA, fax a copy of your receipt
to [phone]. For complete warranty details, please visit: www.viaircorp.com/warranty
PLEASE NOTE:
THIS WARRANTY COVERS PRODUCT DEFECTS ONLY; IT DOES NOT COVER INCIDENTAL
OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE.
15 EDELMAN • IRVINE, CA 92618
TEL: [phone] • FAX: [phone]
www.viaircorp.com
(Fig. 4) Recommended Wiring Diagram:
(Fuse Not Included)
SINGLE “C” MODEL
COMPRESSOR WIRING DIAGRAM
15 Edelman
Irvine, CA 92618
949-585-0011
www.viaircorp.com
87
86
30
85
+-
Battery
To Keyed
Power Source
40A Relay
Fuse
Pressure
Switch
Rev.1
AMERICAN WIRE GAUGE GUIDE 12-VOLT: AMERICAN WIRE GAUGE GUIDE 24-VOLT:
Amp Draw
Length of wire from battery to
compressor (in feet)
5 10 15 20
516 16 16 14
10 16 14 12 10
15 16 12 10 10
20 14 10 10 8
25 14 10 8 6
30 12 10 8 6
40 12 8 6 6
50 10 6 6 4
60 10 6 4 4
Amp Draw
Length of wire from battery to
compressor (in feet)
5 10 15 20
516 16 16 16
10 16 16 16 14
15 16 16 14 12
20 16 14 12 10
25 16 12 12 10
30 16 12 10 10
40 14 10 10 8
50 14 10 8 6
60 12 10 8 6