Vibrosystm Pcs-200esb User manual

PCS-200ESB with LIN-304S / LIN-306S_Intsallation_Contents_Rev. 1 O

PCS-200ESB Measuring Chains

with LIN-300 Series Signal Conditioner

Front End Installation Manual

(P/N: 9428-25I2A-311)

Applies to measuring chain model #: LIN-304S-6I-0.3/4.3

LIN-306S-6I-0.3/6.3

This manual divides into the following sections:

Section 1: Overview of the PCS-200ESB Measuring Chain

Section 2: Installation of the PCS-200ESB Universal Proximity Probe

Section 3: Installation of the LIN-300 Series Protection Box

Section 4: Installation of the LIN-300 Series Linearization Modules

2PCS-200ESB with LIN-304S / LIN-306S_Intsallation_Contents_Rev. 1

OPCS-200ESB Measuring Chains with LIN-300 Series Signal Conditioner_TOC

TABLE OF CONTENTS

1. OVERVIEW OF THE PCS-200ESB MEASURING CHAINS

1.1 Safety information................................................................................................................................. 6

1.2 Planning and installation requirements.................................................................................................. 7

1.3 General specifications of measuring chains .......................................................................................... 8

2. INSTALLATION OF THE PCS-200ESB PROXIMITY SENSOR

2.1 Preliminary considerations.................................................................................................................... 9

2.1.1 Supplies needed........................................................................................................................ 11

2.1.2 Tools needed............................................................................................................................. 11

2.2 Step by step installation of the PCS-200SB sensor............................................................................... 11

2.2.1 Choosing the sensors location.................................................................................................. 11

2.2.2 Machining of mounting brackets.............................................................................................. 12

2.2.3 Installating mounting brackets and sensors.............................................................................. 13

2.2.3.1 Sensor installation on an insulated bearing.............................................................. 14

2.2.4 Routing and clamping the integral cable.................................................................................. 15

2.3 General specifications of the PCS-200ESB sensor ............................................................................... 16

3. INSTALLATION OF THE LIN-300 PROTECTION BOXES

3.1 Installation of the 10X6X3 ABS Protection Box .................................................................................. 17

3.1.1 Preliminary considerations....................................................................................................... 17

3.1.2 Installation of the Protection Box............................................................................................. 18

3.1.3 Supplies needed........................................................................................................................ 18

3.1.4 Tools needed............................................................................................................................. 18

3.1.5 Preparing the holes for the liquidtight connectors.................................................................... 19

3.1.6 Fastening the protection box .................................................................................................... 20

3.2 Installation of the 14 x 12 x 8 Metal Protection Box............................................................................. 22

3.2.1 Preliminary considerations....................................................................................................... 22

3.2.2 Installation of the Protection Box............................................................................................. 23

3.2.3 Supplies needed........................................................................................................................ 23

3.2.4 Tools needed............................................................................................................................. 23

3.2.5 Preparing the holes for the liquidtight connectors and grounding assembly............................ 24

3.2.6 Fastening the protection box .................................................................................................... 26

3.2.7 Grounding the protection box................................................................................................... 28

4. INSTALLATION OF LIN-300 SERIES MODULES

4.1 Preliminary considerations.................................................................................................................... 31

4.1.1 Supplies needed........................................................................................................................ 32

4.1.2 Tools needed............................................................................................................................. 32

4.2 Step by step installation ......................................................................................................................... 32

4.2.1 Connection of the SMA triaxial cable carrying signal input .................................................... 32

4.2.2 Connection of modules fed by an external power source......................................................... 33

4.2.2.1 Field-assembly of an M12 connector onto extension cable ..................................... 33

4.2.2.2 Connection of the M12 extension cable (Power Input and Signal Output).............. 34

4.2.3 Connection of modules in a protection box with optional power supply ................................. 35

4.2.3.1 Connection of the power source cable...................................................................... 36

4.2.3.2 Connection of the Signal Output Extension Cable................................................... 37

4.2.4 Verification ............................................................................................................................... 38

4.3 LED functionality................................................................................................................................... 38

4.4 LIN-300 Series Modules - General specifications................................................................................. 39

PCS-200ESB Measuring Chain_Overview_Rev. 2 O

1. OVERVIEW OF THE PCS-200ESB MEASURING CHAINS

WITH LIN-300 SERIES CONDITIONERS

Figure 1 : Typical PCS-200ESB / LIN-300 Series measuring chains installation

LIN-304S OR LIN-306S LINEARIZATION MODULES

INSIDE PROTECTION BOX

PCS-200ESB SENSOR

6PCS-200ESB Measuring Chain_Overview_Rev. 2

The basic measuring chain includes:

LIN-300 modules are usually installed in a protection box, either an ABS housing for a single module, or a

metal cabinet, which can house two modules, and can also house an optional +24VDC power supply.

1.1 Safety information

This manual contains information and warnings that must be observed to keep instruments in a safe condition

and ensure safe operation.

Warning - Danger messages identify conditions or practices that could cause bodily harm, and

result in damage to the measuring chain and other equipment to which it is connected.

Caution messages identify conditions or practices that could result in permanent loss of data.

Qty Description

1 PCS-200ESB Universal Proximity Probe

1 LIN-300 Series Signal Linearization Module, either

a) LIN-304S-6I-0.3/4.3 Linearization Module for a 4mm [157 mils] detection range

b) LIN-306S-6I-0.3/6.3 Linearization Module for a 6mm [236mils] detection range

Option Description

A) 10X6X3 ABS Protection Box

B) 14x12x8 Metal Protection Box without power supply

C) 14x12x8 Metal Protection Box with universal +24VDC power supply

Warning - Danger

•To use the described measuring chains correctly and safely, read and follow all the safety instructions

or warnings given throughout this manual.

•To avoid electric shock, personal injury, or death, carefully read the information under “Safety Infor-

mation” before attempting to install, use, or service the measuring chains.

•In addition, follow all generally accepted safety practices and procedures required when working with

and around electricity.

•For safe operation and to ensure that your system functions at its optimum capability, the installation

and adjustment process should be handled only by VibroSystM trained service specialists.

PCS-200ESB Measuring Chain_Overview_Rev. 2 O

•Although most instruments and accessories are normally used at non-hazardous level voltages,

hazardous conditions may be present in some situations.

•This product in intended for use by qualified operators and maintenance personnel who recognize shock

hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all

installation, operation, and maintenance information carefully before using the product.

•Install and use the measuring chains only as specified in this manual, or the protection provided by the

measuring chain might be impaired.

•Do not use the measuring chain in wet environments.

•Whenever it is likely that safety protection has been impaired, make the measuring chain inoperative and

secure it against any unintended operation.

•Have the LIN-300 Series modules serviced only by qualified service personnel.

•Safety and electrical symbols that appear in this manual and on the material:

1.2 Planning and installation requirements

Respect the following guidelines when planning your equipment configuration:

•The signal linearization module (and power supply module, if present) must be kept away from sources

of electrically conductive dust, as well as oil, water or moisture.

•Allow sufficient clearance around the LIN-300 protection box for verification and maintenance of enclosed

components..

•Cabling must be kept away from sources of electrical noise, power lines and fluorescent lighting fixtures.

emphasizes important information.

Caution - identify conditions or practices that could result in permanent loss of data.

Warning - Danger - identify conditions or practices that could cause bodily harm, and

result in damage to the measuring chain and other equipment to which it is connected.

Conditions include a risk of electric shock (voltage > 30 VDC or VAC peak might be

present).

Do not apply paint or other coating.

Earth (ground) terminal.

Category 1 protective conductor terminal, including grounding and equipotential

protection.

8PCS-200ESB Measuring Chain_Overview_Rev. 2

1.3 General specifications of measuring chains

Operation

•Sensor PCS-200ESB

•Matching linearization modules LIN-304S-6I-0.3/4.3

LIN-306S-6I-0.3/6.3

•Output 4 to 20 mA linearized signal

Power requirement

•Voltage +24VDC +/- 15%

•Consumption 90 mA (+24VDC)

PCS-200ESB Universal Proximity Sensor_Installation_Rev. 1 O

2. INSTALLATION OF THE PCS-200ESB PROXIMITY SENSOR

2.1 Preliminary considerations

•The PCS-200ESB Universal Proximity Probe

is used in applications such as non-contact

measurement of relative vibration, axial

position, and relative displacement. It is well

suited for the detection and monitoring of shaft

vibration and runout, rotor imbalance and

misalignment, bearing wear, and stator frame

displacement. The 4 to 20 mA output from the

LIN-300 Series module can be sent to any

compatible instrument.

•The surface of the target in front of the PCS-

200ESB sensor must be of conductive/semi-

conductive material.

•The integral cable on the standard PCS-

200ESB is protected on its full length by

flexible stainless steel cable armor .

Figure 2 : PCS-200ESB Sensor

•Due to the calibration process, the length of the integral cable may vary lightly from one sensor to another.

Minimum length is 5.5 m [18 ft.]. Protection boxes for the LIN-300 Series signal conditioners must be

installed within this range.

•The integral cable is terminated by a male SMA connector on standard sensors, or by a male BNC

connector on legacy sensors.

•A mounting bracket will have to be machined

on site. The assembly must be sufficiently rigid

to avoid adding vibrations.

Figure 3 : PCS-200ESB Sensor installed on a bracket

Warning - Danger

•Never install triaxial cables on high voltage components.

10 PCS-200ESB Universal Proximity Sensor_Installation_Rev. 1

High-frequency grounding of the sensor body is

essential to proper operation of the system. The

grounding lug at the end of the integral cable must

also be connected to a grounding pin on the LIN-

300 Series module.

Figure 4 : Legacy PCS-200ESB sensor terminated with BNC connector

Legacy PCS-200ESB sensors terminated by a

BNC connector can be connected to LIN-300

Series modules by using a special BNC to SMA

adapter.

Figure 5 : BNC to SMA adapter

Caution

•Whenever possible, ABS Protection Box for single LIN-300 module should be preferred for PCS-200ESB

measuring chains.

•To avoid crosstalk, special care must be taken while routing the integral cables. Two cables should never

be inserted in the same conduit. Never install integral cables in parallel close to one another. Keep cables

at least one meter apart.

•If the sensor is installed on an insulated bearing, a thin insulating sheet must be placed between the

mounting bracket and the insulated bearing to preserve the integrity of the insulation. Insulated screw

assembly must also be used.

•Handle the sensor with great care.

•Never pull on the triaxial cable or on the connector.

Adequate installation of the ground

wire to the grounded structure is

essential for reliability of results.

Do not apply paint or silicone on

the sensor sensing surface.

5.5 m [18 ft]

INTEGRAL

CABLE

PROBE TIP

DIAMETER

15.87 mm [0.625”]

LENGTH:

142.24 mm [5.6”]

3/4”-16UNF

FLEXIBLE CABLE ARMOR

5 m [16.4 ft] FOR PCS-200ESB

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