Vicon roughneck V900 User manual

Vicon part number 8006-8986-05-00 Rev 1002 Section 1
X986-05-00
V900 IMPACT-RESISTANT
DOME CAMERAS
Vicon Industries Inc. does not warrant that the functions contained in this equipment
will meet your requirements or that the operation will be entirely error free or perform
precisely as described in the documentation. This system has not been designed to be
used in life-critical situations and must not be used for this purpose.
Copyright © 2002 Vicon Industries Inc. All rights reserved.
Product specifications subject to change without notice.
Vicon and its logo are registered trademarks of Vicon Industries Inc.
VICON INDUSTRIES INC., 89 ARKAY DRIVE, HAUPPAUGE, NEW YORK 11788
TEL: 631-952-CCTV (2288) FAX: 631-951-CCTV (2288) TOLL FREE: 800-645-9116
24-Hour Technical Support: 800-34-VICON (800-348-4266)
UK: [phone] INFOFAX: 800-287-1207 WEB: www.vicon-cctv.com

X986-05-00 Rev 1002 Roughneck V900 Dome Cameras Contents •• i
Contents
Quick Installation...............................................................................................................................ii
Introduction.......................................................................................................................................1
Installation..........................................................................................................................................2
Unpacking and Inspection ...................................................................................................................2
Inspection for Visible Damage..............................................................................................................2
Inspection for Concealed Damage ........................................................................................................2
Roughneck V900 Dome Components...................................................................................................2
Mounting the Unit................................................................................................................................4
Cable Connections...............................................................................................................................6
Video Cable .......................................................................................................................................6
Coaxial...........................................................................................................................................6
Twisted Pair....................................................................................................................................6
Camera Power Connections.................................................................................................................7
Power Supplies ..................................................................................................................................8
Heater Connections ............................................................................................................................8
Camera Synchronization.....................................................................................................................8
Camera Adjustments............................................................................................................................9
Final Installation................................................................................................................................10
Operation..........................................................................................................................................11
Maintenance....................................................................................................................................11
Care and Cleaning of Lower Dome ...................................................................................................11
Shipping Instructions....................................................................................................................12
Coaxial Cable Recommendations.............................................................................................13
Twisted-Pair Cable.........................................................................................................................14
Technical Information...................................................................................................................15

ii •• Quick Installation X986-05-00 Rev 1002 Roughneck V900 Dome Cameras
Quick Installation
For experienced installers, use the installation diagram below. For complete detailed instructions on how to
install the V900, read the Installation section.
Installation Diagram

X986-05-00 Rev 1002 Roughneck V900 Dome Cameras Introduction •• 1
Introduction
The information in this manual covers the installation, operation, and maintenance of the Roughneck V900
Series of Impact-Resistant Dome Cameras. These units should only be installed by a qualified technician using
approved materials in accordance with national, state and local wiring codes. Read this manual through
completely before attempting installation.
The Roughneck V900 Series of Impact-Resistant Dome Cameras offers high-security cameras in a compact
domed housing. They are available for indoor and outdoor applications. Both have permanent mold construction
and a high-impact polycarbonate plastic dome. These camera packages are designed to handle the toughest
environments, including correctional facilities, warehouses and loading docks. The outdoor models include
neoprene sealing and heaters to allow operation in low temperature and in all weather conditions. Tamper-
resistant screws make both units resistant to vandalism.
The base of the unit screws directly to a wall or ceiling. The camera mount offers adjustment to any view
required. The camera position is adjustable horizontally and vertically (there is full 180° camera mounting
adjustment). The V900 series has an integral camera/lens, high-resolution color, with a choice of lenses. The
camera accepts 24 VAC or 32 VDC and also feature line lock capability. The varifocal lens allows for lens
adjustment capability and autoiris adjustment is available by a potentiometer. Refer to Table 1 for a complete
listing of models.
The Roughneck V900 Dome Camera series meets FCC requirements for a Class A device.
Table 1
Models, Product Codes and Descriptions
Model Product Code Description
V900-36C/
V900-36C-C7805-03/7805-04 Indoor; 1/3-in. ExViewhigh-resolution color camera with 3 -6 mm varifocal lens; 24 VAC/32 VDC; coaxial cable video.
NTSC/PAL.
V900-36CA/
V900-36CA-C7806-03/7806-04 Outdoor; 1/3-in. ExViewhigh-resolution color camera with 3 -6 mm varifocal autoiris lens; 24 VAC/32 VDC; heater; coaxial
cable video. NTSC/PAL.
V900-36CAT/
V900-36CAT-C7807-03/7807-04 Outdoor; 1/3-in. ExViewhigh-resolution color camera with 3 -6 mm varifocal autoiris lens; 24 VAC/32VDC; heater; twisted
pair video. NTSC/PAL.

2•• Installation X986-05-00 Rev 1002 Roughneck V900 Dome Cameras
Installation
Unpacking and Inspection
All Vicon equipment is tested and inspected before leaving the factory. It is the carrier’s responsibility to deliver
the equipment in the same condition as it left the factory.
Inspection for Visible Damage
Immediately inspect the cartons upon delivery. Make a note of any visible damage on all copies of the carrier’s
freight bill.
Make sure the carrier’s agent (the person making the delivery) signs the note on all copies of the bill. If the agent
does not have claim forms, contact the carrier’s office.
Inspection for Concealed Damage
As soon as possible after delivery, unpack the unit and inspect it for concealed damage. Do not discard the
carton or packing materials. If the unit is damaged, contact the carrier immediately and request forms for filing a
damage claim. Make arrangements for a representative of the carrier to inspect the damaged equipment.
If the equipment must be returned for repair, follow the Shipping Instructions at the end of this manual.
Roughneck V900 Dome Components
The Roughneck V900 units consist of a base (which includes the camera mounting bracket with the
camera/lens assembly) and a cover with a clear dome. Refer to Figure 1.
Base/Camera Mounting Bracket
The base of the unit is constructed of aluminum permanent mold casting. The base is mounted directly to the
wall or ceiling. Two cable access holes are provided. A safety cord is provided to connect the cover to the base.
The camera mounting bracket is attached to the base; the camera is factory-installed. The camera/lens position
can be manually adjusted. A heater is installed in outdoor units.
Cover/Dome
The cover of the unit is constructed of aluminum permanent mold casting. They have a 3.5 in. (89 mm) diameter
dome constructed of clear polycarbonate plastic. The cover is secured to the base with four tamperproof captive
screws; a special tool is supplied to loosen the screws. A safety cord is provided to anchor the cover/dome to
the base. A heater is factory-installed inside the cover on outdoor units. Refer to the Maintenance section of this
manual for instructions on the care and handling of the dome.

X986-05-00 Rev 1002 Roughneck V900 Dome Cameras Installation •• 3
Figure 1
Exploded View
(Heater on Outdoor Models only)

4•• Installation X986-05-00 Rev 1002 Roughneck V900 Dome Cameras
Mounting the Unit
Select a location for the installation of the V900 camera. Be sure the area around the selected location is clear
of obstacles (such as steel beams, headers, pipes, electrical wiring, etc.) which would interfere with the
mounting of the camera and that the location can support the weight of the unit [the V900 unit weighs 4 lb
(1.8 kg)]. Video and power cables must be routed to the installation location.
The V900 mounts directly to a ceiling or wall. The base has four mounting holes, and two cable access holes
are provided. As a mounting alternative, the mounting holes align with a standard 4 x 4 electrical box, and the
unit may be mounted to that. Refer to Figure 2. All the hardware needed to mount the base to the wall or ceiling
is provided in the accessory kit. To mount the V900, follow the steps below.
Caution: Do not attach these units to drywall surfaces and do not install mounting screws into the end grain
of wood.
1. Loosen the four captive screws securing the cover to the base with the special tool supplied in the
accessory kit. The cover remains attached to the base by a safety cord. Allow the cover to hang. Remove
the mask from the camera/lens assembly.
2. Using the base as a template, mark the location of the four mounting holes [0.265 in. (6.7 mm) diameter].
See Figure 2.
Figure 2
Mounting Hole Pattern
3. Drill a hole in the wall or ceiling and route video and power cables to the location and through one of the
cable access holes provided. A 1/2-inch conduit connection (customer-supplied connector) is provided on
the side of the base; a liquid-tight connector [threaded, 0.69 in. (17.5 mm) diameter] is provided in the
accessory kit for base mounting. See Figures 1 and 2.
Note: If the conduit fitting on the side is used, the base should be mounted so the conduit connection is as
close to the bottom of the unit as possible to prevent water from entering the unit.

X986-05-00 Rev 1002 Roughneck V900 Dome Cameras Installation •• 5
4. Optional Step: If it is desirable to convert the threaded port (DIN 40430 Pg 11) for the liquid tight fitting to a
1/2-inch NPT, an adapter is needed (Pg11 to 1/2-in. NPT). This adapter is commercially available or can be
ordered from Vicon, part number 8004-9317-01. Screw the adapter clockwise into the fitting and tighten with
a wrench. Vicon recommends the use of Teflon tape, wrapped clockwise around the threads of the adapter,
to ensure a snug fit. Refer to Figure 3 for installation options.
Figure 3
Installation of NPT Adapter
5. Fasten the base to the wall or ceiling with the appropriate hardware provided for the mounting surface, the
lag bolts and sleeve for cement surfaces or the machine screws for other surfaces. A nylon washer is
provided at each mounting hole for environmental sealing. If the cable access on the mounting surface is
used, the connector should be situated in the cut out cable access hole to allow a flush installation of the
base. As a mounting alternative, align the mounting holes with a 4 x 4 electrical box and fasten the base to
the box with the machine screws.
6. To adjust the tilt position of the camera/lens assembly loosen the nuts on the vertical adjustment bracket to
move the camera to the desired position. Tighten the nuts. Do not move the camera/lens assembly by
holding onto the lens. For roll adjustment: simply rotate unit to desired position. If a unit with a varifocal
lens is being installed, the lens can be manually adjusted for iris, focus and angle of view (telephoto/wide).
On autoiris models, there is a potentiometer for adjustment. When making adjustments, be sure that the
lens does not hit the dome.
Note: To assure a watertight seal, apply silicone sealant around the area where the base meets the wall or
ceiling.

6•• Installation X986-05-00 Rev 1002 Roughneck V900 Dome Cameras
Cable Connections
Both power and video connections are made to the printed circuit board (PC board) mounted to the camera
mounting plate. Refer to Figure 4A and 4B when performing these connections. Refer to the Twisted Pair or
Coaxial Cable Recommendation in the reference section.
Video Cable
Coaxial
To connect video cables to the camera, attach a customer-supplied male BNC connector to the video cable and
then connect it to the mating BNC connector on the pendant cable on the PC board. Refer to Figure 4.
Twisted Pair
For the model using the twisted-pair video connection, use the twisted-pair video wires. Strip off approximately
0.25 in. (6 mm) of insulation from each individual wire. Attach each wire to the 2-pin connector (P8) on the PC
board. This signal is polarized and specific wire connection is necessary. See Table below.
Twisted Pair Connections (P8)
Pin Number Function
1Video
2Video GND
Figure 4
Camera/Lens PC Board