Viconics R820 REV2 Series User manual

LIT-R820_REV2-E03 1
R820 REV2 SERIES
SCR POWER CONTROLS
Product overview
The Viconics R820 series SCR power controls are designed for cost effective, precise
modulation of electric loads for most electric heating applications.
(Applicable on resistive loads only)
The R820 series consists of SCR’s power controls, c/w factory assembled heatsink for
surface or in-panel mounting.
Models available
Features
Feature Benefit
⇒Complete assembly with factory installed heat sink. ⇒Reduced total installation cost
⇒Designed for surface or panel mounting ⇒Covers wider array of application with same
component.
⇒UL Recognized ⇒Easily integrated into complete assembly requiring
industry listings.
⇒CSA approved for Canada and USA ⇒Trouble free approval process
⇒Status LED ⇒Quick field troubleshooting.
⇒High quality assembly with 2 year warranty ⇒Reduced field service calls.
⇒Full line of matching peripheral temperature
controllers ⇒Simplified component sourcing and matching for reliable operation
They are compatible with many industry standard signals. A typical application would be to control a modulating
electric duct heater with a 0 to 10 Vdc control signal from an analog room thermostat. The R820 power controller also
contain four dip switch to adjust to the following control signals:
•0 to 10 Vdc control signal ( 2 to 10 Vdc control range )
•4 to 20 mA control signal
•0 to 135 Ωcontrol signal
Model No. Voltage Range Phase Max Current
R820-211-REV2 24 - 240 Volts AC 1 10 Amp
R820-213-REV2 24 - 240 Volts AC 3 10 Amp
R820-321-REV2 24 - 347 Volts AC 1 25 Amp
R820-323-REV2 24 - 347 Volts AC 3 25 Amp
R820-341-REV2 24 - 347 Volts AC 1 45 Amp
R820-343-REV2 24 - 347 Volts AC 3 45 Amp
R820-421-REV2 24 - 480 Volts AC 1 25 Amp
R820-423-REV2 24 - 480 Volts AC 3 25 Amp
R820-441-REV2 24 - 480 Volts AC 1 45 Amp
R820-443-REV2 24 - 480 Volts AC 3 45 Amp
R820-471-REV2 24 - 480 Volts AC 1 75 Amp
R820-621-REV2 24 - 600 Volts AC 1 25 Amp
R820-623-REV2 24 - 600 Volts AC 3 25 Amp
R820-641-REV2 24 - 600 Volts AC 1 45 Amp
R820-643-REV2 24 - 600 Volts AC 3 45 Amp
R820-671-REV2 24 - 600 Volts AC 1 75 Amp

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Power modules installation
Important.
All external safety devices like: contactors, relays, flow switch & thermal protections are to be supplied and
installed by other.
When the SCR is installed inside a panel, the enclosure needs to be adequately louvered for proper ventilation
and heat dissipation. Call the factory for the derating amperage curves for these specific applications.
Electronic controls require special care for wiring and startup. To avoid problems, carefully follow the
procedures below.
Look at the wiring diagrams, and study them carefully. Be sure that you understand how the system is supposed to
work.
A) Location:
1- Can be installed inside a louvered approved cabinet or with the heatsink mounted externally.
2- Must be installed away from excessive heat source.
3- Nothing must restrain air circulation to the heatsink.
B) Installation:
1- If installed completely inside a cabinet, use the mounting tabs on the heatsink to secure the SCR to the back
plate of the panel.
2- If installed with heatsink outside the cabinet, use the proper model mounting template for the cut out
dimensions and to check for mounting obstructions.
3- Respect mounting orientation
( this side up ).
4- Mount the heatsink vertically on the side of the cabinet for proper heat dissipation.
5- Do not relocate the power switching modules on the heatsink.
R820 Installation and Dimensions
•Mounting instructions & templates are available from the factory.
•The cutout templates include holes position for heatsink attachment to the electrical cabinet
Single phase R820 will have 2 mounting screw, 1 on each side.
Three phase R820 will have 4 mounting screw, 2 on each side.
•Respect mounting orientation ( this side up ).
•Mount the heatsink vertically on the side of the cabinet for proper heat dissipation.
•If mounted on top or bottom of the cabinet, derate maximum usable amperage by 25%.
•Do not relocate the power switching modules on the heatsink.
R820 single phase A B C D E Weight
R820-211-REV2 5.25 " 4.50 " 2.56” 3.00 " 3.75 " 1.80
R820-321-REV2 5.25 " 4.50 " 2.56” 3.00 " 3.75 " 1.80
R820-341-REV2 5.25 " 6.50 " 2.56” 3.00 " 3.75 " 2.40
R820-421-REV2 5.25 " 4.50 " 2.56” 3.00 " 3.75 " 1.80
R820-441-REV2 5.25 " 6.50 " 2.56” 3.00 " 3.75 " 2.40
R820-471-REV2 5.25 " 10.00 " 2.56” 3.00 " 3.75 " 3.50
R820-621-REV2 5.25 " 4.50 " 2.56” 3.00 " 3.75 " 1.80
R820-641-REV2 5.25 " 6.50 " 2.56” 3.00 " 3.75 " 2.40
R820-671-REV2 5.25 " 10.00 " 2.56” 3.00 " 3.75 " 3.50
R820 three phase A B C D E Weight
R820-213-REV2 5.25 " 6.50 " 2.56” 3.00 " 5.75 " 2.60
R820-323-REV2 5.25 " 6.50 " 2.56” 3.00 " 5.75 " 3.70
R820-343-REV2 5.25 " 10.00 " 2.56” 3.00 " 5.75 " 3.70
R820-423-REV2 5.25 " 6.50 " 2.56” 3.00 " 5.75 " 2.65
R820-443-REV2 5.25 " 10.00 " 2.56” 3.00 " 5.75 " 3.70
R820-623-REV2 5.25 " 6.50 " 2.56” 3.00 " 5.75 " 2.65
R820-643-REV2 5.25 " 10.00 " 2.56” 3.00 " 5.75 " 3.70

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DIP Switch Adjustments per applications
INPUT SIGNAL SWITCH #1 SWITCH #2 SWITCH #3 SWITCH #4
0 to 10 Vdc control signal ( 2 to 10 Vdc control range ) Off Off Off On
4 to 20 mA control signal Off Off On Off
0 to 135 Ωcontrol signal On On Off Off
Typical applications
0 To 10 Vdc Room Or Duct Thermostat Control
Dip switch position S1 S2 S3 S4
0 to 10 Vdc control signal Off Off Off On
0 To 10 Vdc From a Building Automation System
Dip switch position S1 S2 S3 S4
0 to 10 Vdc control signal Off Off Off On
Modulating Room Thermostat
0to10Vdc
0to10Vdc
Modulating Supply Air Control Thermosta
t
0to10Vdc
Modulating Signal From BAS System
1
2
3
Common
24 Vac
0to10Vdc
output
L1
2 Vdc = 0% capacity
10 Vdc = 100% capacity
2nd SSR
models only
L2
L3
on 3 phase
1
2
3
L1
2Vdc=0%capacity
10 Vdc = 100% capacity
2ndSSR
models only
L2
L3
on 3 phase
-
+

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0 To 135 ΩRoom Or Duct Thermostat Control
Dip switch position S1 S2 S3 S4
0 to 135 Ωcontrol signal On On Off Off
4 To 20 mA From a Building Automation System
Dip switch position S1 S2 S3 S4
4 to 20 mA control signal Off Off On Off
Modulating Room Thermostat
0 to 135 Ohms
50
60
70
80
90
Modulating Supply Air Control Thermosta
t
0to135Ohms
50
60
70
80
90
4to20mA
Modulating Signal From BAS System
1
2
3
L1
2nd SSR
models only
L2
L3
on 3 phase
0Oh
m
s=0%capacity
135 Ohms = 100% capacity
R
W
B
1
2
3
L1
2nd SSR
models only
L2
L3 on 3 phase
-
+
4 mA = 0% capacity
20 mA = 100% capacity

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24 Vac Power& Wiring
•It is not necessary to ground any leg of the transformer to earth with the controller card.
•The controller uses internally a half wave rectifier bridge. On 0 to 10 Vdc control signal, the reference of the control
signal is the Common of the power supply of the SCR controller card.
•Use a Class 1 ( properly fused ) or Class 2, CSA or UL recognized transformer.
High voltage Wiring
General cautions:
•High voltages are present on the terminals of these devices. Please read all the instruction in this manual carefully.
•The 45 & 75 Amps models need to be wired with the supplied high voltage lugs. Attach the wire to the lug first,
and then screw the lug to the power module.
•Have the wiring done by a qualified and skilled professional.
•High voltage and amperage can be fatal.
•All wiring must conform to national electrical code regulations.
•The instrument must be wired before applying power.
•Protect circuits with semi conductor fuses.
•For in panel installation, derating amperage curves are available from the factory.
Specifications
Operating Conditions: 0°C to 80°C ( 32°F to 176°F ) / 0 % to 95 % R.H. non-condensing
See power derating curves document
Thermostatic protection: Self-resetting. Auto shut off when SCR ambient temp. is above 82°C ( 180°F )
Power supply: 24 Vac -15%, +10% 50/60 Hz; 2 VA
Use a Class 1 ( properly fused ) or Class 2, CSA or UL recognized transformer.
Troubleshooting
Check
1 Check general wiring, as per heater manufacturer diagram
Be sure you understand the system and its normal operation
2 Verify high voltage power supply wiring
Verify that correct voltage is present at the heater with proper wire size
3
V
erify low voltage 24 Vac power supply wiring
24 Vac is present at terminals 1 & 2 of the R820 SCR
4 Create or simulate 100 % heating demand Using present control system
R820 Configured for 0 to 10 Vdc input signal
•Signal between terminals 1 & 3 is 10 Vdc or superior
•Dip switch properly configured: S1=Off, S2=Off, S3=Off & S4=On
•Be sure that the polarity is correct and not reversed + to +, - to -
•Red status LED on SCR is on 100 % of the time
R820 Configured for 4 to 20 mA input signal
•Signal between terminals 1 & 3 is 20 mA or superior
•Dip switch properly configured: S1=Off, S2=Off, S3=On & S4=Off
•Be sure that the polarity is correct and not reversed + to +, - to -
•Red status LED on SCR is on 100 % of the time
R820 Configured for 0 to 135
Ω
input signal
•Signal between terminals 1 & 3 is 135 Ωor superior
•Dip switch properly configured: S1=On, S2=On, S3=Off & S4=Off
•Red status LED on SCR is on 100 % of the time
5
V
erify amperage consumption of the heate
r
Red status LED on SCR is on 100 % of the time
6
V
erify & correct 24 Vac power supply to the SCR
Verify low voltage fuses, protections, flow switch, etc………
7
V
erify control wiring & control signal
Correct control signal is present at the SCR
Check polarity of control signal
8 Verify fuses & all protections & contact the heater manufacturer
Viconics Electronics Inc. 9245, Langelier Blvd, St-Leonard, Quebec, Canada H1P 3K9 www.viconics.com
[email protected]
Important Notice:
These instruments have
undergone rigorous tests
and verifications prior to
shipment to ensure
proper and reliable
operation in the field.
However, like other such
products, they are
subject to failure. It is
therefore the
responsibility of the
installer / user / electrical
panel designer to
incorporate safety
features and devices
( such as relays, flow
switch, thermal
protections, etc.. ) to
protect the entire system
from catastro
p
hic failure.