Victaulic PFT505 Manual

Operating and
Maintenance
Instructions
Manual
PFT505
Pressfit Tool
Failure to follow Instructions and warnings can result in serious personal injury.
• When using electric tools, basic safety precautions should always be followed
to reduce the risk of fire, electric shock and injury.
• Before installing, operating, or servicing the PFT505 tool read all instructions in
this Manual and all warning labels on the tool.
• Before setting up and operating the Victaulic Pressfit tool, read “Victaulic
Pressfit Product Assembly Instructions” (I-500).
• Always wear safety glasses and foot protection.
• Save this instruction manual.
If you need additional copies of the manual or instructions, or have any questions
about the safe operation of this tool, contact Victaulic Tool Company, P.O. Box 31,
Easton, PA 18044-0031, Phone: [phone].
FM
APPROVED
UL
®
LISTED
SA
APPROVED
R
TM-PFT505.1005 Rev.B Page 1 Tuesday, May 29, 2001 6:01 PM

2
PFT505
Read this first – Hazard Identification
Definitions for identifying the various hazard levels shown on warning labels or to indicate proper
safety procedures in this Manual are provided below.
This safety alert symbol indicates important safety messages on warning labels and in
this manual. When you see this symbol be alert to the possibility of personal injury and
carefully read and fully understand the message that follows.
The use of the word “DANGER” signifies an immediate
hazard with a likelihood of serious personal injury or
death if instructions, including recommended
precautions, are not followed.
The use of the word “WARNING” signifies the
presence of hazards or unsafe practices which could
result in serious personal injury or death if
instructions, including recommended precautions, are
not followed.
The use of the word “CAUTION” signifies possible
hazards or unsafe practices which could result in
personal injury, product or property damage if
instructions, including precautions, are not followed.
NOTICE
The use of the word “NOTICE” signifies special
instructions which are important but not related to
hazards.
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . . . . . 2
Operator Safety Instructions. . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Tool . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Maintenance. . . . . . . . . . . . . . . . . . . . .4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power Requirements . . . . . . . . . . . . . . . . . . 5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Extension Cord Requirements . . . . . . . . . . 5
Tool Nomenclature. . . . . . . . . . . . . . . . . . . . . . . 6
Receiving Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tool Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Press Jaw Installation and Removal
Press Jaw Installation. . . . . . . . . . . . . . . 7
Press Jaw Removal. . . . . . . . . . . . . . . . . 8
Pressing Operation . . . . . . . . . . . . . . . . . . . . . . 8
Maintenance Procedures . . . . . . . . . . . . . . . . 10
Cleaning and Lubrication . . . . . . . . . . . . . 10
Press Jaws. . . . . . . . . . . . . . . . . . . . . . .10
Roller Drive and Locking Pin . . . . . . . .10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 11
TM-PFT505.1005 Rev.B Page 2 Tuesday, May 29, 2001 6:01 PM

3
OPERATOR SAFETY INSTRUCTIONS
Using this tool requires dexterity and mechanical skills, as well as sound safety habits.
Although this tool is manufactured for safe dependable operation, it is impossible to
anticipate those combinations of circumstances which could result in an accident. The
following instructions are recommended for safe operation of the tool. The operator is
cautioned to always practice "Safety First" during each phase of use, including setup
and maintenance of this unit.
GENERAL
1. Read this operating manual before operating, servicing or maintaining this tool.
Become familiar with the tool's operations, applications and limitations. Be particularly aware of
its specific hazards. Store the operator's manual in a clean area and always at a readily available
location. Additional copies are available at no charge upon request by calling or writing to
Victaulic Tool Company.
2. Use only Victaulic replacement parts and accessories. Use of improper parts and
accessories may be hazardous.
3. Victaulic Pressfit System products are designed for use only with UL/ULC Listed and
FM Approved Schedule 5 steel pipe or approved Victaulic stainless steel pipe.
Victaulic stainless steel pipe carries the label “Victaulic
®
Pressfit
®
Pipe. Certified For Use With
Pressfit Products.”
Do not use the tool for anything other than its intended purpose.
TOOL SET-UP
1. Ground the Pressfit tool. Be sure the Pressfit tool is connected to an internally grounded
electrical system. 20 amps maximum.
2. Avoid dangerous environments. Don’t expose power tools to rain. Don't use the tool in damp
or wet locations and avoid locations near flammable liquids and gaseous, explosive atmospheres.
OPERATING TOOL
1. Inspect the tool for any obstructions. Be certain that all guards and tool parts are properly
installed and secured.
2. Keep work area clean. Cluttered areas, benches and slippery floors invite accidents.
3. Keep alert. Do not operate tool if ill or drowsy from medication or fatigue.Avoid horseplay
around tool and keep bystanders a safe distance from tool. Don’t operate tool when you are tired.
4. Wear safety glasses and footwear.
5. Wear proper apparel. Never wear loose clothing (unbuttoned jackets or loose sleeve cuffs),
loose gloves or jewelry that can get caught in moving parts. Rubber gloves and non-skid footwear
are recommended when working outdoors.
6. Keep fingers and hands away from press jaws during pressing.
7. Be sure you have adequate space to operate the tool. Assembly of the Pressfit System
products requires sufficient space to open the jaws and properly place them over the fittings.
8. Don't force the tool. It will do the job better and safer at the rate for which it was designed.
9. Don't abuse cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord
from heat, oil, pinch points, and sharp edges.
10. Secure work. Use clamps, vice or secure pipe hangers to hold work and free the hands of the
operator.
11. Don't overreach. Keep proper footing and balance at all times.
12. Disconnect power, when not in use, before servicing, and when changing press
jaws.
13. Avoid unintentional starting. Don't carry plugged in tool with fingers on switch.
14. When tool is used outdoors, use only extension cords suitable for outdoor use.
15. Use only Victaulic Pressfit System "press jaws", sizes ¹⁄₂ , ³⁄₄ , 1, 1 ¹⁄₄ , 1 ¹⁄₂ , and 2".
16. Store idle tools. When not in use, tools should be stored in a dry, high or locked up place, out
of reach of children.
17. Keep work area well lit.
18. Guard against electric shock. Prevent body contact with grounded surfaces. For example:
Pipes, radiators, ranges, refrigerator enclosures.
PFT505
TM-PFT505.1005 Rev.B Page 3 Tuesday, May 29, 2001 6:01 PM

4
TOOL MAINTENANCE
1. Disconnect the power cord prior to servicing. Repair should only be attempted by
authorized personnel.
2. Check for damaged parts. Before further use of the tool or jaws, parts you suspect may be
damaged should be carefully checked to determine that they will operate properly and perform
their intended function. Check for alignment of moving parts, breakage of parts, mounting, and
any other conditions that may affect tool or jaw operation. A part that is damaged should be
properly repaired or replaced by an authorized service center unless otherwise indicated
elsewhere in this instruction manual. Have defective switches replaced by authorized service
center. Do not use tool if switch does not turn it on or off.
3. Clean tool periodically following the procedure in the maintenance section.
4. Maintain tools with care. Keep tools clean for best and safest performance. Follow
instructions for lubricating and changing press jaws. Inspect tool cords periodically and, if
damaged, have repaired by authorized service facility. Inspect extension cords periodically and
replace if damaged. Keep tool dry, clean, and free from oil and grease.
INTRODUCTION
Victaulic Pressfit System products are designed for use only with UL/ULC Listed and FM Approved
Schedule 5 steel pipe or approved Victaulic stainless steel pipe. Victaulic stainless steel pipe carries
the label “Victaulic
®
Pressfit
®
Pipe. Certified For Use With Pressfit Products.”
The Pressfit System requires a Pressfit Tool designed for securing Pressfit products onto pipe. The
tool must be equipped with the proper sized Victaulic press jaws that correspond with the size of the
pipe and the Pressfit products being used. The Pressfit Tool package includes the actual pressing
tool and any customer specified press jaws. Jaws are available separately for rental or purchase in ¹⁄₂ .
³⁄₄ , 1, 1 ¹⁄₄ , 1 ¹⁄₂ and 2" sizes. The PFT505 Pressfit Tool is designed for industrial and trade use only.
• Victaulic Pressfit System products are designed for use only with UL/ULC Listed and FM Approved Schedule 5 steel
pipe or approved Victaulic stainless steel pipe. Victaulic stainless steel pipe carries the label “Victaulic
®
Pressfit
®
Pipe. Certified For Use With Pressfit Products.”
Failure to use approved pipe may result in improper assembly and/or property damage.
PFT505
TM-PFT505.1005 Rev.B Page 4 Tuesday, May 29, 2001 6:01 PM

5
POWER REQUIREMENTS
The PFT505 is electrically powered and requires a 120v/60 cycle/6.0 amp AC current supply. Before
operating the unit, make certain that the available voltage is the same as voltage shown on the
nameplate.
GROUNDING
This tool must be grounded while in use to protect the operator from electric shock. The tool is
equipped with an approved three-conductor cord and three-prong grounding type plug to fit the
proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the
grounding wire. Never connect the green (or green and yellow) wire to a live terminal. If your unit is
for use on less than 150 volts, it has a plug like that shown in Figure A. An adapter, Figures B and C,
is available for connecting Figure A plugs to two-prong receptacles. The green-colored rigid ear, lug,
etc. must be connected to permanent ground such as a properly grounded outlet box.Refer to "Tool
Set Up" page 3.
EXTENSION CORD REQUIREMENTS
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that
accept the tool's plug. Replace or repair damaged cords.
To reduce the risk of electric shock, check the electrical source for proper grounding and follow
the instructions below.
• Connect to an electrical source with 20 amps maximum circuit protection.
• Before performing any repair or maintenance, disconnect the tool from the electrical source.
• Inspect cord for cuts, cracking and other external damage.
Failure to do so could result in serious personal injury or death. Refer to “Operator Safety
Instructions” on page 3.
1005-1A
Tool Tool Rating Volt/Amps
Cord Length
Gauge
25' 50' 100'
PFT505 120/6.0 18 16 14
ADAPTER
➥
➥
➥
GROUNDING
MEANS
➥
GROUNDED
OUTLET BOX
METAL
SCREW
GROUNDED
OUTLET BOX
➥
➥
GROUNDING
PRONG IS
LONGEST OF
THE 3 PRONGS
Figure A Figure CFigure B
PFT505
TM-PFT505.1005 Rev.B Page 5 Tuesday, May 29, 2001 6:01 PM

6
PFT505
TOOL NOMENCLATURE
NOTICE
Label (as pictured above) not shown at full scale. DO NOT
use this representation as a gauge or template to mark pipe.
Motor
Grip
Trigger
Power Cord
Jaw Lever
Pinch Point
Pinch Point
Locking Pin
Press
Jaw
Support
Neck
➀
➁
1. Always mark pipe using a Pressfit Pipe
Marking Gauge or per the chart below.
2. Always fully insert pipe into fitting.
3. Always properly position fitting in press
jaw before pressing.
4. Never use pipe shorter than the minimum
lengths in the chart below.
Failure to do so can result in serious injury, improper assembly, joint
leakage or joint failure, and property damage.
SIZE
¹⁄₂"
³⁄₄ & 1"
1¹⁄₄"
1¹⁄₂"
2"
NOTE: Line lengths shown above are actual sizes for use as a reference
when marking pipe ends.
11/97 0629 Rev.A
INSERTION DEPTH
1 inch
⁷⁄₈" inch
1¹⁄₂ inch
1⁷⁄₈ inch
1¹⁄₄ inch
MINIMUM PIPE NIPPLE
LENGTH REQUIRED
2⁵⁄₈"
2⁷⁄₈"
3¹⁄₄"
3¹⁄₂"
5"
R008500LAB
•Before installing Pressfit products, operating or servicing the
Pressfit Tool, read the Product Assembly and Tool Operation
Manual and all warning labels on the tool and tool box.
•Only connect tool to a grounded electrical source, 20 amp
maximum.
•Always disconnect power before changing press jaws or
servicing.
•Always wear safety glasses and foot protection.
•Keep fingers and hands away from pressing jaws when
pressing.
•(1) Always mark the pipe. (2) Always fully insert pipe into the
fitting. (3) Always properly position fitting in press jaw before
pressing.
Failure to follow these precautions can result in serious
injury, improper assembly, joint leakage or joint failure
and property damage. R010500LAB
0631 Rev. C
➀
➁
TM-PFT505.1005 Rev.B Page 6 Tuesday, May 29, 2001 6:01 PM

7
RECEIVING TOOL
The Victaulic PFT505 is supplied with the fol-
lowing items:
1. Pressfit tool with detachable cord.
2. Jaws for ¹⁄₂ , ³⁄₄ , 1, 1 ¹⁄₄ , 1 ¹⁄₂ and 2" nominal
IPS size pipe as ordered at the time of lease
or purchase. Packaged separately. (See
Accessories.)
3. “Victaulic Pressfit Product Assembly
Instructions” (I-500)
4. “PFT505 Operating and Maintenance
Instructions Manual”
5. Pressfit marking gauges and paint stick.
6. Wire cleaning brush.
Upon receipt of tools, check to be certain all
necessary parts are included. Should contain-
ers not contain appropriate components, notify
your Victaulic distributor or Victaulic represen-
tative.
ACCESSORIES
* In order to properly press 2" Style 570 stainless steel
elbows, your press jaws must contain the following
prefixes or suffixes:
“RX Suffix” - Example - 20000781RX
“PFY Prefix” - Example - PFY001
“PFZ Prefix” - Example - PFZ002
“3DC Prefix” - Example - 3DC007
“2DC Prefix” - Example - 2DC20001
Pressfit Jaws
Size Jaw Model No.
¹⁄₂ PFJ 050
³⁄₄ PFJ 075
1 PFJ100
1
¹⁄₄ PFJ125
1
¹⁄₂ PFJ150
2 * PFJ200
TOOL SETUP
PRESS JAW INSTALLATION
AND REMOVAL
PRESS JAW INSTALLATION
A separate press jaw set is available for each
pipe size ¹⁄₂ , ³⁄₄ , 1, 1 ¹⁄₄ , 1 ¹⁄₂ , and 2". The proper
size press jaw must be used for the size of fit-
ting being installed. See Accessories.
Press jaws easily attach to the tool as follows:
1. Unplug the tool.
2. Place the proper size press jaw on a table or
the floor. Slide the locking pin to its fully open
position.
3. Align Pressfit Tool over the jaws, engaging
the tool into the jaws being certain to check
the jaw alignment. When in position push the
locking pin into the tool until it clicks into the
fully locked position.
• Do not connect power until instructed otherwise.
Accidental start up of tool may result in serious
personal injury.
PFT505
TM-PFT505.1005 Rev.B Page 7 Tuesday, May 29, 2001 6:01 PM

8
PRESS JAW REMOVAL
1. Unplug the tool.
2. Position tool vertically with the press jaw
resting on a table or the floor.
3. While holding the tool vertically, slide lock-
ing pin to its fully open position.
4. Lift tool from jaw.
PRESSING OPERATION
• Before setting up and
operating the Victaulic
Pressfit Tool, read “Victaulic
Pressfit Product Assembly
Instructions” (I-500) and all
labels on the tool.
• Review all safety precautions
on page 3 of this manual.
Failure to follow instructions and labels may result in
serious personal injury, improper assembly, joint
leakage or joint failure, or property damage.
PFT505
1. Attach cord to tool and plug into an inter-
nally grounded electrical source. 20 amps max-
imum.
2. Pick up tool placing hands as shown.
• The Pressfit tool is designed to be used ONLY with
Victaulic Pressfit products and designated pipe.
Read the “Victaulic Pressfit Product Assembly
Instructions” (I-500).
• The proper size press jaw must be used for the size
of fitting being installed.
Failure to follow instructions may result in personal
injury, product or property damage.
• Inspect tool and jaws for loose, broken or damaged
parts which may hinder operation.
Failure to follow this instruction may cause serious
personal injury, improper assembly, joint leakage,
joint failure or property damage.
• Inspect cord for cuts,
cracking and other external
damage.
Failure to do so could result in
serious personal injury or
death.
TM-PFT505.1005 Rev.B Page 8 Tuesday, May 29, 2001 6:01 PM

9
3. Open the press jaws by pressing the jaw
levers.
4. Slide the press jaws over the fitting with the
press jaw cavity directly aligned with the O-
ring pocket (raised area of the fitting).
NOTICE
• For the 2" size, the Guiding Blade of the Pressfit
Tool jaws must be positioned to the outside of the
fitting over the pipe.
• For smaller sizes, the Guiding Blade can be
positioned over either the pipe or the fitting.
Correct
Pipe-Tube
O-ring
Bead
Fitting
Pressfit Jaw
Guiding Blade
(2'' Size)
Cavity
Indent
Lugs
5. Release the jaw levers to close the jaws and
move hand back to support neck of tool.
6. When the tool is properly positioned, fully
press the switch and hold it down until the
pressing cycle is complete.
•Check to be certain that the o-ring pocket (raised
area) of the Pressfit fitting is fully seated in the
press jaw cavity and that the indent lugs are over
the fitting.
Failure to fully seat press jaw cavity prior to pressing
may cause serious personal injury, improper
assembly, joint leakage or joint failure, and property
damage.
Press jaws can crush or cut
fingers and hands.
•Keep one hand on grip and
the other on the support
neck.
•Keep fingers and hands away
from press jaws when
pressing.
PFT505
TM-PFT505.1005 Rev.B Page 9 Tuesday, May 29, 2001 6:01 PM

10
7. Release switch.
8. Release the jaws by pressing the jaw levers.
Remove the tool from the pipe.
MAINTENANCE
PROCEDURES
NOTICE
•The tool will run automatically once the jaws start
pressing the fitting even if the switch is released.
Should the need arise, the automatic run feature
can be overridden by pressing the red button on the
side of the tool. This will retract the jaws even if the
switch is on.
•This tool is equipped with a variable speed switch.
For quickest pressing, hold switch all the way in.
NOTICE
The tool requires approximately six seconds to
reset itself before another pressing cycle can be
started.
•To reduce risk of electric
shock, always unplug tool
after use
•Always unplug tool before
changing press jaws or
servicing.
Failure to do so could result in serious personal injury
or death.
CLEANING AND LUBRICATION
Unplug Pressfit Tool and remove press jaws
prior to all repair and maintenance work.
PRESS JAWS
At frequent intervals, remove the jaws from the
tool and remove any dirt from the pressing sur-
faces using the small wire brush provided with
tool. After cleaning the jaws, lubricate the
bolts, pins and sliding segment of the jaws
with a commercial machine oil.
ROLLER DRIVE AND LOCKIN PIN
On a daily basis, clean the guide bracket “G”
and the holding pin “B” on the Pressfit tool.
After cleaning, lubricate the holding pin “B”
with a commercial machine oil. Lubricate the
guide bracket “G” with a coating of NLGI
Grade 2, lithium based lubricant with 3% moly-
belenum such as Sunoco®Contractor Grease
#2 (Vic P/N N-M02-000-010). Severely worn or
damaged surfaces must be replaced.
NOTICE
Remember that preventative maintenance during
operation will pay for itself in repair and operating
savings!
G
B
PFT505
TM-PFT505.1005 Rev.B Page 10 Tuesday, May 29, 2001 6:01 PM

11
TROUBLESHOOTING
Problem Possible Cause Solution
Tool will not
operate. Tool not plugged in.
Fuse blown or circuit breaker tripped.
Damaged power cord or plug.
Plug tool into appropriate grounded
outlet or extension cord.
Replace fuse or reset circuit breaker.
Inspect, repair as necessary.
The motor runs but
does not press. Wrong size jaws in tool.
Attempting to press pipe other than
UL/ULC Listed and FM Approved
Schedule 5 steel pipe or approved
Victaulic stainless steel pipe.
Attempting press cycle immediately
following last press cycle.
Check the jaw size and replace with
proper size. (See Accessories.)
Use only UL/ULC Listed and FM
Approved Schedule 5 steel pipe or
approved Victaulic stainless steel
pipe.
There is a waiting time of
approximately six seconds after each
cycle before a new press cycle can be
started; Longer if tool is very cold.
Jaws do not fully
press the fitting. Wrong size jaws in tool.
Jaws not positioned over fitting
properly.
Attempting to press pipe other than
UL/ULC Listed and FM Approved
Schedule 5 steel pipe or approved
Victaulic stainless steel pipe.
Extension cord too long or of wrong
size.
Schedule 5 steel pipe harder than
Rb70.
Jaws dirty.
Check jaw size and replace with
proper size. (See Accessories.)
Check and ensure that O-ring bead on
fitting is centered in jaw cavity
.
Use only UL/ULC Listed and FM
Approved Schedule 5 steel pipe or
approved Victaulic stainless steel
pipe.
Check extension cord.
Check pipe hardness.
Clean jaws according to maintenance
procedures.
2" jaws will not fit
over the fitting. Jaw guiding blade is aligned with the fitting not the pipe. Turn jaw or entire Pressfit tool around so that the guiding blade is on the pipe
side.
In cold weather
pressing cycle time
is slow.
Normal for cold weather due to
hydraulic oil thickening. Run tool through 10 complete cycles without performing presses on Pressfit
products. This warms up the hydraulic
oil speeding cycle time.
The pressing cycle time may be slower
in cold weather, however the pressing
force is not reduced.
PFT505
TM-PFT505.1005 Rev.B Page 11 Tuesday, May 29, 2001 6:01 PM

Victaulic® Factory Representatives and Distributor Stocks Worldwide
Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without obligation.
® Registered Trademark of Victaulic Company of America © Copyright 1998 Victaulic Company of America Printed in U.S.A.
TM-PFT505 1005 Rev.B 3/98
TM-PFT505.1005 Rev.B Page 12 Tuesday, May 29, 2001 6:01 PM