Viessmann TectoCell Standard Plus 80 User manual

VIESMANN
Installation and Operating Instructions
for the specialist
Please save!
5777744-03 GB 03/2019
TectoCell Standard Plus 80 cold rooms and deep-freeze rooms
TectoCell Standard Plus 100 cold rooms and deep-freeze rooms
TectoCell Standard Plus 120 deep-freeze room
TectoCell Standard Plus 150 deep-freeze room

Contents
2
5777744-03 GB Subject to technical changes!
1 User Guide...............................................................................3
1.1 Target group................................................................. 3
1.2 Structure of the operating instructions ......................... 3
1.3 Related documents ...................................................... 3
1.4 Safekeeping................................................................. 3
1.5 Symbols on the product ............................................... 4
2 Safety and dangers.................................................................4
2.2 Intended Use ............................................................... 5
2.3 Foreseeable misuse..................................................... 5
3 Transport..................................................................................5
3.1 Delivery ....................................................................... 5
4 Installation ...............................................................................6
4.1 Installation conditions................................................... 6
4.2 Before installation ........................................................ 6
4.3 Leveloor .................................................................... 7
4.4 Assembling a mounting frame
 (withoutoor) ............................................................... 7
4.5 Assembling room elements ......................................... 8
4.6 Assemblingoorelements ........................................... 8
4.7 Seal operating apertures in
 thecamlocksintheoorelements.............................. 9
4.8 Assembling wall elements............................................ 9
4.9 Assembling partition wall of combination rooms without
tongue and groove system......................................... 10
4.10 Mounting the door...................................................... 10
4.11 Mounting ceiling elements.......................................... 10
4.12 Seal operating apertures in the cam locks in the
wall and ceiling elements ........................................... 11
4.13 Mount doorsill
 (forroomswithoorelements)................................... 11
4.14 Remove transport securing plates ............................. 11
4.15 Adjusting the door...................................................... 12
4.16 Light test .................................................................... 12
4.17 Attaching the cover caps............................................ 12
4.18 Fastening the striker .................................................. 12
4.19 Mechanical work on the door or porthole .................. 13
4.20 Rearranging the luminaries........................................ 13
5 Electrical connections..........................................................13
6 Commissioning .....................................................................14
6.1 Commissioning the cold room.................................... 14
7 Cleaning.................................................................................14
8 Decommissioning .................................................................15
9 Technical data .......................................................................15
9.1 Permissibleloadingonoorelements........................ 15
10 Maintenance ..........................................................................15
11 Disposal .................................................................................15
12 Standards and laws ..............................................................15
13 Warranty.................................................................................16
14 Wiring diagram for revolving door ......................................17
15 Wiring diagram for porthole.................................................18

3
User Guide
5777744-03 GB Subject to technical changes!
1 User Guide
All important information for operation and control is
summarized in these operating instructions.
Read the operating instructions completely and only
usetheproductafteryouhaverstunderstoodthe
operating instructions.
If you have any questions, please contact your Viess-
mannspecialistpartner.Youwillndthecurrentad-
dress on the back page.
1.1 Target group
These instructions are aimed exclusively at authorized
specialists.
ÂElectrical work to be performed exclusively by quali-
edelectricians.
ÂInitial commissioning is to be be performed exclu-
sively by the manufacturer or by a specialist desig-
nated and authorized by the manufacturer.
1.2 Structure of the operating instructions
1.2.1 Warnings
Structure of the warnings
Warnings are structured as follows:
SIGNAL
WORD!
Source of danger!
Consequences of non-compliance.
fMeasure to avoid the danger.
Gradation of the warnings
Warnings differ according to the type of danger as fol-
lows:
DANGER! Warns against an imminent threat of
danger, which will lead to death or
serious injuries if it is not avoided.
WARNING! Warns against a possibly dangerous
situation, which will lead to death or
serious injuries if it is not avoided.
CAUTION! Warns against a possibly dangerous
situation, which will lead to moderate
or minor injuries if it is not avoided.
NOTE Warns against a possibly dangerous
situation, which will lead to damage
to property or the environment if it is
not avoided.
Tips, notes, and recommendations
LGives the user tips, notes, or recommendations on
using the product efciently.
1.2.2 Additional symbols
Handling instructions
Handling instructions ask you to carry out an operation
or a work step. Handling instructions should always be
carriedoutindividuallyandinthespeciedsequence.
Structure of the handling instructions:
ÂInstructions for an operation.
Results if required.
Lists
Structure of the unnumbered lists:
List level 1
List level 2
Structure of the numbered lists:
1. List level 1
1.1 List level 2
1.3 Related documents
Please also observe the additional documents pro-
vided(suchasthedeliverydocuments)andrelevant
standards and laws follow the safe and correct use of
the device.
1.4 Safekeeping
Keep the Operating Manual, including the related
documents, handy in the vicinity of the device.

4
Safety and dangers
5777744-03 GB Subject to technical changes!
1.5 Symbols on the product
Year of construction
Version
Nominal voltage
Rated power consumption
Serial number
Tension nominale
2100101000011950
Art der Ausführung
Herstelljahr
Max. puissance nominale de la lampe LED
Herstell-Nr.
Puissance nominale absorbée
Watt
Max. power rating of the LED lamp
10
Door element
www.viessmann.de/kuehlsysteme
Panneau de Porte
Nennaufnahme
Année de construction
Türelement für Kühlzelle
Nennspannung
Max. Nennleistung LED Leuchte
Tel.: [phone] - 0
2016
Watt
Viessmann Kühlsysteme GmbH
7757669600178108
Schleizer Str. 100 D-95030 Hof / Saale
LW 800 x 1800 DIN rts T0 oHz
Typ/Type
7757669
AC 230V ~
10
TE M 1200 x 1950 x WL 80
Notönung!
Emergency exit / Sortie de secours
5126997
2 Safety and dangers
DANGER! Risk of death due to electric
shock!
fBefore any work on TectoCell cold
rooms and deep-freezing rooms, pull
the power plug or shut off the mains
power and secure it to prevent it
from being turned back on.
fObservecountry-specicstan-
dards and guidelines before working
on electrical equipment.
DANGER! Risk of death due to electric
shock!
fDo not conduct any mechanical
work
(suchasdrillingorsawing)onthe
inside or outside of the door or
porthole (see Chap. “4.19 Mechani-
cal work on the door or porthole” on
page13).
NOTE Damage from impermissible
bearing load!
fPrevent additional force
(e.g.fromsnowandwindloads)
from being exerted.
fEnsuresufcientreinforcement
or structural support on-site before
entering (e.g. when installing a new
ceilingunitorotherstructures).
NOTE Corrosion from installing unal-
loyed steel!
fImmediately remove corrosion
from unalloyed steel.
fClean stainless steel surfaces
thoroughly after contact with unal-
loyed stainless steel.
The adjacent graphic
shows an exemplary
depiction
The adjacent graphic
shows an exemplary
depiction
The adjacent graphic
shows an exemplary
depiction
The adjacent graphic
shows an exemplary
depiction

5
Transport
5777744-03 GB Subject to technical changes!
3 Transport
ÂOnly carry room elements from the bottom to pre-
vent panels from separating.
3.1 Delivery
Delivery condition:
Delivery in individual packaging units
Individual elements must be marked with stickers
or numbers.
Thedoorpanel(single-leaf)ispre-mountedin
the door frame.
The following are built into the door frame:
Control panel
Moisture-proof luminaries
Junction box
Mounting accessories are packaged separately.
The control panel contains:
Light switch
Thermometer
Pressure equalisation valve
Door frame heating and pressure compensation
valve(optionalforwallthickness80)
3.1.1 Unpacking
Before and during the unpacking:
Âcomply with the safety and environmental regula-
tions at the installation site.
ÂCheck TectoCell cold rooms and deep-freezing
rooms for transport damages with a visual inspec-
tion.
ÂIn order to process warranty claims, report faults
(withphotos,forinstance)tothemanufacturerand
indicate the manufacturer number and type designa-
tion.
Â"Provisions in the event of damage" must be ob-
served!
ÂObserve the "General conditions for transport dam-
age and hidden transport damage".
ÂCheck packaging material for loose parts after
unpacking.
ÂDispose of packaging material in an environmentally
compatible way according to local regulations.
NOTE Damage to the door!
fIf no door stop has been installed,
please make sure to carefully open
the door in order to prevent dam-
ages to the door or the wall.
NOTE Damage from defective cold
rooms and deep-freezing rooms!
fEnsure that only trained
qualiedpersonneloperatethe
Tectocoldroomsanddeep-freezingrooms.
fUse TectoCell cold rooms and
deep-freezing rooms exclusively in
original condition without unauthor-
izedmodicationsandintechnically
perfect condition.
ÂFollow Installation and Operating Instructions.
ÂHave mounting, maintenance, cleaning, and repair
work performed exclusively by trained specialists.
2.1 Intended use
Use the TectoCell cold rooms and deep-freezing rooms
exclusively for cooling suitable refrigerated products.
Use TectoCell cold rooms and deep-freezing rooms
exclusively for:
commercial purposes
forthespeciedtemperaturerange
for stationary use
2.2 Foreseeable Misuse
Do not use TectoCell cold rooms and deep-freezing
rooms for mobile uses.Do not install
TectoCell cold rooms and deep-freezing rooms in
areas exposed to the effects of weathering.
Any use which does not comply with the conditions of
use discussed during the sales process is deemed to
be misuse.

6
Assembly
5777744-03 GB Subject to technical changes!
Conditions for installation space
ÂDo not install TectoCell cold rooms and deep-freez-
ing rooms near heat sources.
ÂAvoid direct sunlight.
ÂMakesurethattheinstallationspaceissufciently
ventilated in order to discharge any heat that builds
up.
ÂDistance from TectoCell cold rooms and deep-freez-
ing rooms to building wall and ceiling:
Room temperature in positive range:
at least 50 mm
Room temperature in negative range:
at least 100 mm
The distance from the room to the wall must be
ensured with suitable spacers, since the room’s
position may slip depending on the load it is
under!
ÂObservespecicationsonthenecessaryclearance
above the TectoCell cold rooms and deep-freezing
rooms in the operating instructions of the unit in
question.
ÂObserveasuitableinstallationheightforoorprop
designs and add to it if necessary.
Conditions for outdoor installation
ÂMake sure that the TectoCell cold rooms and deep-
freezing rooms is not exposed to the effects of
weathering (snow loads, rainwater, wind pressure,
etc.).
ÂMake sure that local and on-site construction
measures to protect from the effects of weather-
ing have been completed before installing the
Tecto cold rooms and deep-freezing rooms.
ÂObserve national and local rules on work safety and
accident prevention measures.
ÂObserve local regulations on operation and mainte-
nance.
4.2 Before installation
ÂMakesurethattheoorislevel.
ÂLevelunevenoor(sieheKap.„4.3Bodenausglei-
chen“aufSeite7).
ÂContact Viessmann if it is not possible to comply
with national and local regulations.
ÂCarefully remove the elements and accessories.
ÂPre-sort the elements and accessories.
ÂDraw the footprint of the room on the installation
oorusingasuitableimplement.
4 Assembly
DANGER! Risk of death due to electric
shock!
fDo not conduct any mechanical
work
(suchasdrillingorsawing)onthe
inside or outside of the door or
porthole (see Chap. “4.19 Mechani-
cal work on the door or porthole” on
page13).
NOTE Damage due to improper han-
dling!
fEnsurethatthesealprolesof
the elements are not damaged.
NOTE Damage due to improper trans-
port!
fOnly carry room elements from
the bottom to prevent panels from
separating.
NOTE Damage due to improper mount-
ing!
fMake sure that room elements
are correctly mounted after assem-
bly.
NOTE Damage due to improper mount-
ing!
fMake sure that all preparatory
work for mounting units to the ele-
ments.
fObserve unit instructions.
4.1 Installation conditions
NOTE Damage due to condensation
water!
fMake sure that the installation
roomissufcientlyventilated.
fMake sure that all necessary
distances are complied with.

7
Assembly
5777744-03 GB Subject to technical changes!
4.4 Assembling a mounting frame
(without oor)
NOTE Damage due to improper mount-
ing!
fBefore drilling, make sure that any
moisture barriers which may be laid
on-site in screed are not damaged.
fMake sure that no dowel holes
are under the cam locks of the ele-
ments.
fMake sure that the sealing lip is
correctlyseatedontheooron-site.
LThanks to their special design, the plastic U-proles
seal all the way down to the oor after assembly.
Â

ScrewU-prolestoooroftheinstallationspaceat
the intended position.
ÂNote the position of the door.
ÂPlacewallelementsintoU-proles.
ÂRivetorscrewwallelementswithU-proles.
ÂMake sure that the wall elements are perpendicular.
Door element without oor
LDoor element without oor is delivered with securing
for transportation and without door frame heating.
ÂRemove the door element’s securing for transport
before installation.
4.3 Level oor
4.3.1 Room with oor ventilation
LRooms with oor ventilation: Room temperature below
-5 °C.
ÂIftheooronsiteisnotevenornothorizontal,level
the height of the bottom ventilation panel:
with adjustment plates
ÂLay bottom ventilation panel loosely at distances of
200–300mm(clearspace).
ÂBegin levelling at the highest point.
ÂMake sure that the element joints (1)arecentred
during assembly and that the outsides of the ele-
ments (2)arelyingwiththeirfullsurfacesonthe
bottom ventilation panels.
4.3.2 Room without oor ventilation
ÂIftheooron-siteisunevenornothorizontal,adjust
its height with adjustment plates.

8
Assembly
5777744-03 GB Subject to technical changes!
ÂInthecaseofoorelements(2)with1and2-side
connection,lltheconnectionpoint(3)withthe
enclosed sealant during assembly.
ÂDonotputanyloadontheoorelementstobeas-
sembled during tensioning.
ÂMakesurethattheoorelementstobeassembled
can move freely.
ÂPushoorelements(4)together.
ÂTighten eccentric cam lock (5)ontheexterior.
ÂIfnecessary,pushtheopposingsideoftheoorele-
ment with a pry bar.
ÂMakesurethattheoorelementsarenotdamaged.
ÂTighten the eccentric cam lock on the opposing
exterior side.
ÂTighten interior eccentric cam locks.
4.5 Assembling room elements
Connect room elements as follows:
ÂActivate eccentric cam locks from inside of room.
First, only operate the centre locks to enable the
alignment of the walls.
ÂCheck whether the room elements’ eccentric cam
locks can be opened by turning left with Allen key.
ÂMake sure that the room elements are not more
than 12 mm apart from one another.
ÂPush room elements together and close eccentric
cam locks by turning right.
4.6 Assembling oor elements
LFloor elements with stainless steel top plate are t with
joint tape on the overlapping on the spring side.
ÂMakesurethatthereisnoprotectivelmonthejoint
tape.
ÂMake sure that the joint tape (1)arenotdamaged
during assembly.

9
Assembly
5777744-03 GB Subject to technical changes!
ÂDrill a hole into the plate end of the opposing ele-
ment (6)throughtheholeprovided(7)intheplate
surface of the spring side.
ÂRivettheoverlappingoftheoorelements.
Drill holes
ÂUse a suitable lubricant for drilling.
LDepending on the oor, make the drill holes according
to the specications below.
1600Noor:
Drill with Ø 3.3 mm
Drill hole at least 10 mm deep.
Pop rivet with Ø 3.2 mm
Hand riveter with mouthpiece (suitable for stain-
lesssteel)for3.2mmpoprivet
3000N,4000Nand5000Noor:
Drill with Ø 5.0 mm
Drill hole at least 24 mm deep.
Countersunk rivet with Ø 5.0 mm
Hand riveter with mouthpiece (suitable for stain-
lesssteel)for5.0countersunkrivet
4.7 Seal operating apertures in the cam locks in
the oor elements
LUsing a steel hammer will run the risk of contamina-
tion with outside rust.
Â
1
2
3
4
Fill operating aperture (3)withthesuppliedheat
insulationfoamller(4).
ÂFill the operating aperture (3)bysprayingitwiththe
enclosed sealant (2).
ÂSeal operating apertures (3)withplugs(1).
LUse suitable plugs depending on the oor.
1600Noor:
Plug Ø 15.0 mm stainless steel
3000N,4000Nand5000Noor:
Plug Ø 15.1 mm stainless steel, knurled
4.8 Assembling wall elements
ÂMakesurethattheinneroorpanelisfreeofgrease
and dust in the area of the inner wall panel (2).

10
Assembly
5777744-03 GB Subject to technical changes!
ÂAdhere enclosed sealant (1)tocleanededgeofthe
inneroorpanel.
ÂRemoveprotectivelmfromjointtape.
ÂBegin wall assembly with corner element.
ÂPush elements together and tighten eccentric cam
locks. First, only operate the centre locks to enable
the alignment of the walls.
ÂAlign wall element horizontally and vertically.
ÂIn the case of longer room elements, there may be
protrusions at the corners caused by natural toler-
ance. We recommend starting with the assembly of
the room at the corner areas. Connect the elements
withtheoorandtheceilingaccordingtotheorder
denedinthedrawing.Installthenalwallsfrom
inside to outside with the aid of vacuum suction
devices.Makesurethatthelastwallsetisushwith
the other room walls at the upper edge.
4.9 Assembling partition wall of combination
rooms without tongue and groove system
Â
B
A
Place partition wall at intended location.
ÂFastenpartitionwalltothewall,ceilingandoorele-
mentswiththeenclosedfasteningproles(2).
ÂMake sure that the cover plate (1)isinterrupted
between the elements to prevent condensation from
forming.
4.10 Mounting the door
LThe single-leaf door is delivered pre-mounted in the
door frame.
ÂAlign door frame horizontally and vertically.
4.11 Mounting ceiling elements
ÂPlace ceiling element (1)ontowallelements(2)and
tighten eccentric cam locks (3).
If any of the elements become displaced:
ÂOpen the eccentric cam locks and align the ele-
ments.
ÂRetighten the eccentric cam locks in the following
order:wall/wall,wall/ceilingandwall/oor.
11
22
2 2
3