ViewSonic VS10400 PJ402D User manual

Service Manual
ViewSonic
381 Brea Canyon Road, Walnut, California 91789 USA - [phone]
Portable DLP Projector
ViewSonic PJ402D
(PJ402D_SM Rev. 1a June 2005)
Model No. VS10400

Copyright
Copyright
¤
2005by ViewSonic Corporation. All rights reserved. No partof this publication may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the
contents hereof and specifically disclaims any warranty of merchantability or fitness for any particular
purpose. Further, ViewSonic reserves the right to revise this publication and to make changes from time
to time in the contents hereof without obligation of ViewSonic to notify any person of such revision or
changes.
Trademarks
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.
Optiquest is a registered trademark of ViewSonic Corporation.
Revision History
ECR Number Description of Changes
EditorRevision SM Editing Date
1a Initial Release
06/14/05
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N. Huang

TABLE OF CONTENTS
1. Precautions and Safety Notices 1
2
3. Firmware Update
4. Machine Disassembly and Replacement
5. Troubleshooting
6. Connector Information
7. FRU (Field Replaceable Unit) List
8. Recommended Spare Parts List
2. System Introduction
10
12
25
35
45
49
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1. Precautions and Safety Notices
1. When replacing the lamp, use care to avoid burns to your fingers. The lamp becomes very hot
during operation.
2. Never touch the lamp with your fingers as body oil transferred to the lamp can damage the
lamp’s useful life.
3. Never drop the lamp or jar it in any manner. This may cause the lamp to burst.
4. This projector is provided with a high voltage circuit for the lamp. Do not touch any electric
part or component after the projector has been turned on and is operating. Doing so could
induce a severe shock causing injury or death.
5. Do not touch the exhaust fan, nor block its air flow, during operation, as the fan is hot.
6. The LCD module assembly can be easily damaged during service. If replacing the LCD
Lens/Prism assembly, do not hold the FPC of the LCD module assembly.
7. Use only the cables which are included with the projector, or are specified in this manual.
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Technical Specification
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2. System Introduction

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Lamp Specification
1.Product Scope
The product is a lamp system consisting of a short arc burner within a reflector, and an
electric lamp driver.
Lamp type P-VIP 200/1.0 E 17.5
identcode A390 425 0004
Driver type PT VIP 3AC/380 O3
identcode A392 891 0027
2. Product Specifications : P-VIP 200/1.0 E 17.5 lamp
2.1 Dimensions and weight
Lamp see lamp drawing
Reflector type elliptical
Cable and connector on request
Lamp weight < 70g
2.2 Marking on the lamp
Position of marking On ceramic cap on the backside of reflector
Manufacturer OSRAM
Type no. P-VIP 200/1.0 E 17.5
Country of origin Germany
2.3 Operating and measurement conditions
Ballast type Test conditions stable at 200W with
OSRAM PT VIP 3 AC/380 O3 ballast
Rated lamp wattage 200W
Burner position 0 degree to +20 degree ( 0 degree optical axis horizontal)
Burning position horizontal
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2.4 Temperature
Lamp burner Mo foil , back < 350 degree C
Lamp burner Mo wire < 350 degree C
Lamp burner Mo foil, front < 350 degree C
Burner bulb (top) temperature 860 degree C - 960 degree C (measured with
pyrometer)
Validation of max. permissible temperatures by reference thermocouple measurement
based on a referece lamp housing .
2.5 Rise time
Rise time to 80% of the stabilized luminous output is < 90% sec .
Extensive cooling of the bulb during lamp run-up phase has to be avoided .
2.6 Hot restrike
If the unit has been off for more than 60 sec. the lamp must restrike .
( Ignition voltage 5kV +/- 3kV)
2.7 Light output
Ballast type Test conditions on electronic power supply
OSRAM PT VIP 3 AC/380 o3 stable at 200W
Stabilization time 5 min.
Luminous flux (initial values) typ. : 6300 lm @ 5.0 x 3.8 mm rect. aperture
min. : 5800 lm @ 5.0 x 3.8 mm rect. aperture
Color coordinates typ. x : 0.290 +/- 0.020
typ. y : 0.290 +/- 0.020
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2.8 Lamp drawing
1. The lamp becomes high temperature after turning off the projector with the power
button. If you touch the lamp, you may scald your finger. When you replace the lamp,
wait for at least 45 minutes for the lamp to cool down.
2.Do not touch the lamp glass at any time. The lamp may explode due to improper
handling, including the touching of the lamp glass.
3. Lamp lifetime may differ from lamp to lamp and according to the environment of use.
There is no guarantee of the same lifetime for each lamp. Some lamps may fail or
terminate their lifetime in a shorter period of time than other similar lamps.
4.Alamp may explode as a result of vibration, shock or degradation as a result of hours
of use as its lifetime draws to an end. Risk of explosion may differ according to the
environment or conditions in which the projector and lamp are being used.
5. Wear protective gloves and eyeglasses when fixing or detaching the lamp.
6. Faster on-off-cycles will damage the lamp and reduce lamp life. Wait at least for 5
minutes to turn off the projector after powering on.
7. Do not operate the lamp in proximity to paper, cloth, or other combustible material nor
cover it with such materials. Otherwise it could cause a fire.
2.9 Instructions for use
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8.Do not operate the lamp in an atmosphere containing an inflammable substance, such
as thinner. Otherwise it could cause a fire or explosion.
9. Thoroughly ventilate the area or the room when operating the lamp in an oxygen
atmosphere (in the air). If ozone is inhaled, it could cause headaches, nausea,
dizziness, etc.
10.The inorganic mercury is involved in the lamp. If the lamp bursts, the mercury inside the
lamp will go out of the projector. Leave the area immediately if the lamp shatters while
being operated and ventilate the area for at least 30 minutes in order to avoid the
inhalation of mercury fumes. Otherwise it could be harmful to user’s health.
11.Dispose of the used lamp according to local regulations.
12. Ensure that screws are tightened properly. Screws not tightened fully may result in
injury or accidents.
13. Since the lamp is made of glass, do not drop the unit and do not scratch the glass.
14.Do not reuse the old lamp. This could cause the lamp to explode.
15. Be sure to turn off the projector and unplug theAC power cord before replacing the
lamp.
16.Do not use the projector with the lamp cover removed.
Disposal : For disposal of spent lamps, always consult federal, state, local and
provincial hazardous waste disposal rules and regulations to ensure
proper disposal.
Caution : This lamp emits ultra violet (UV) radiation and operates at high
pressure.
This lamp may only be used in enclosed fixtures that comply with
UL1572.
Due to the high luminous efficacy, the UV radiation which the lamp
emits and the high pressure within the lamp, P-VIPâ lamps may only be
operated within enclosed, purpose-built housings.
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System BlockDiagram
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Optics-ConceptualDrawing
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Upgrading Procedure
This chapter provides the equipment needed, setup and upgrading procedure for
Firmware upgrade.
Setup Tool / Equipment
1. Computer
2. USB Cable (see right picture)
3. Power Coard
1. Connect Download Cable to projector
2. Open burning programma (DLP Composer Lite)
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3. Firmware Upgrade

3. Press Power and Menu button together and connect the power cord into the
projector .Than release these 2 bottoms .
4. Click the Start Download button and then start to burning of program .
5. Completion of Burning than remove Power Cord and Burning Cord .
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This section provides disassembly procedures for PD-S600DLP Projector. Before you begin
any of these procedures, be sure to turn off the power, computer system, and other attached
devices; then disconnect the power cable from the electronically outlet. Moreover, when you
disassemble the projector, be sure to put the screws in a safe place and separate them accord-
ing to grouping.
Tool Needed
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4. Machine Disassembly and Replacement

General Information
Before You Begin
Before proceeding with the disassembly procedure, make sure that you do the following:
1. Turn off the power to the system and all peripherals.
2. Unplug theAC adapter and all power and signal cables from the system.
3. WearAnti-static wrist strap.
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1. Loosen two screws of Lamp Cover
2. Remove Lamp Cover
3. Loosen two screws of Lamp Module .
4. Grasp the lamp handle and pull out Lamp Module
p.s Related notice of replace lamp pls refer to the Lamp Specification section .
Disassemble Lamp Module
Note:Unplug all the cord before disaddembling the Projector.
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1. Turn over the Projector.
2. Remove four 4 screws of bottom cover.
3. Remove the front cover set.
Disassemble FroŠ Top Cover
1. Remove the 4 screws of back cover.
2. Life up top cover directly (Be careful there is a internal wire connect with the main board)
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P1643-0021
Disassemble Front Fan
1. Then life up the fan set directly .
02595-0014-00
01635-361 *7
1. Remove the all screws of top cover.
2. Life up all components include key pad , speaker , front IR board .
Disassemble Key Pad , Speaker & Front IR Board
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1. Remove the five screws of main board .
2. Unplug all wires on the board (Main Board PINlocation of connectors pls refer to
Chapter 5 )
3. Remove the Main Board.
Disassemble Main Board
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