VIPA SLIO Series User manual

VIPA System SLIO
PS-CM | Manual
HB300E_PS-CM | Rev. 11/28
July 2011

Copyright © VIPA GmbH. All Rights Reserved.
This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable
agreements.
This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written
consent of VIPA and the business management owner of the material.
For permission to reproduce or distribute, please contact:
VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.de
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions of the following directives:
• 2004/108/EC Electromagnetic Compatibility Directive
• 2006/95/EC Low Voltage Directive
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, S7-300 and S7-400 are registered trademarks of Siemens AG.
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All other trademarks, logos and service or product marks specified herein are owned by their respective companies.
Information product support
Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: [e-mail]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone]/1180 (Hotline)
EMail: s[email protected]

Manual VIPA System SLIO Contents
HB300E - PS-CM - Rev. 11/28 i
Contents
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Basics and Assembly .....................................................1-1
Safety Information for Users................................................................. 1-2
System conception............................................................................... 1-3
Dimensions .......................................................................................... 1-6
Installation............................................................................................ 1-7
Demounting and module exchange.................................................... 1-10
Wiring................................................................................................. 1-14
Trouble shooting - LEDs..................................................................... 1-18
Installation guidelines ......................................................................... 1-19
General data ...................................................................................... 1-22
Chapter 2 Power modules ...............................................................2-1
Safety precautions ............................................................................... 2-2
VIPA 007-1AB00 - DC 24V 10A ........................................................... 2-3
VIPA 007-1AB10 - DC 24V 4A, DC 24V/5V 2A .................................... 2-7
Chapter 3 Clamp modules ...............................................................3-1
VIPA 001-1BA00 - 8xDC 24V clamps................................................... 3-2
VIPA 001-1BA10 - 8xDC 0V clamps..................................................... 3-4
VIPA 001-1BA20 - 4xDC 24V and 4xDC 0V clamps............................. 3-6

Contents Manual VIPA System SLIO
ii HB300E - PS-CM - Rev. 11/28

Manual VIPA System SLIO About this manual
HB300E - PS-CM - Rev. 11/28 1
About this manual
This manual describes the power modules (PS = power supply) and clamp
modules (CM) of the System SLIO from VIPA. Here you may find besides
of a product overview a detailed description of the single modules. You’ll
receive information about the connection and the deployment of the
System SLIO PS and CM modules.
Chapter 1: Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System SLIO.
Here you will find the information required to assemble a controller system
consisting of System SLIO components.
Besides the dimensions the general technical data of System SLIO will be
found.
Chapter 2: Power modules
In this chapter you will find the description of the power modules of the
System SLIO from VIPA.
Chapter 3: Clamp modules
The description of the clamp modules of the System SLIO will be found
here.
Overview

About this manual Manual VIPA System SLIO
2 HB300E - PS-CM - Rev. 11/28
This manual describes the System SLIO power modules and clamp
modules from VIPA. It contains a description of the structure, project
engineering and deployment.
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Manual VIPA System SLIO Safety information
HB300E - PS-CM - Rev. 11/28 3
Safety information
The System SLIO is constructed and produced for:
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Safety information Manual VIPA System SLIO
4 HB300E - PS-CM - Rev. 11/28

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-1
Chapter 1 Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System SLIO.
Here you will find the information required to assemble and wire a controller
system consisting of System SLIO components.
Besides the dimensions the general technical data of System SLIO will be
found.
Topic Page
Chapter 1 Basics and Assembly .....................................................1-1
Safety Information for Users................................................................. 1-2
System conception ............................................................................... 1-3
Dimensions .......................................................................................... 1-6
Installation............................................................................................ 1-7
Demounting and module exchange .................................................... 1-10
Wiring................................................................................................. 1-14
Trouble shooting - LEDs..................................................................... 1-18
Installation guidelines ......................................................................... 1-19
General data ...................................................................................... 1-22
Overview
Content

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-2 HB300E - PS-CM - Rev. 11/28
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive modules
you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-3
System conception
System SLIO is a modular automation system for assembly on a 35mm
mounting rail. By means of the peripheral modules with 2, 4 or 8 channels
this system may properly be adapted matching to your automation tasks.
The wiring complexity is low, because the supply of the DC 24V power
section is integrated to the backplane bus and defective modules may be
replaced with standing wiring.
By deployment of the power modules in contrasting colors within the
system, further isolated areas may be defined for the DC 24V power
section supply, respectively the electronic power supply may be extended
with 2A.
The System SLIO consists of the following components:
• Bus coupler
• Periphery modules
• Power modules
• Accessories
With a bus coupler bus interface and power
module is integrated to one casing. With the bus
interface you get access to a subordinated bus
system.
Via the integrated power module for power supply
the bus interface is supplied as well as the
electronic of the connected periphery modules.
The DC 24 power section supply for the linked
periphery modules is established via a further
connection at the power module.
By installing of up to 64 periphery modules at the
bus coupler, these are electrically connected, this
means these are assigned to the backplane bus,
the electronic modules are power supplied and
each periphery module is connected to the DC
24V power section supply.
Overview
Components
Bus coupler

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-4 HB300E - PS-CM - Rev. 11/28
Each periphery module consists of a terminal and an electronic module.
[1]
[2]
[1]
[2]
Terminal module
Electronic module
The terminal module serves to carry the electronic
module, contains the backplane bus with power supply
for the electronic, the DC 24V power section supply and
the staircase-shaped terminal for wiring.
Additionally the terminal module has a locking system
for fixing at a mounting rail.
By means of this locking system your SLIO system may
be assembled outside of your switchgear cabinet to be
later mounted there as whole system.
The functionality of a SLIO periphery module is defined
by the electronic module, which is mounted to the
terminal module by a safe sliding mechanism.
With an error the defective module may be exchanged
for a functional module with standing installation.
By an integrated coding only the modules may be
plugged, which may be combined.
At the front side there are LEDs for status indication.
For simple wiring each module shows a corresponding
connection diagram at the front and at the side.
In the system SLIO the power supply is established by
power modules. These are either integrated to the bus
coupler or may be installed between the periphery
modules. Depending on the power module isolated
areas of the DC 24V power section supply may be
defined respectively the electronic power supply may be
extended with 2A.
For better recognition the color of the power modules
are contrasting to the periphery modules.
Periphery modules
Terminal module
Electronic module
Power module

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-5
The shield bus carrier serves to carry the shield bus
(10mm x 3mm) to connect cable shields.
Shield bus carriers, shield bus and shield fixings are not
in the scope of delivery. They are only available as
accessories.
The shield bus carrier is mounted underneath the
terminal of the terminal module.
With a flat mounting rail for adaption to a flat mounting
rail you may remove the spacer of the shield bus carrier.
With each bus coupler, to protect the backplane bus
connectors, there is a mounted bus cover in the scope of
delivery. You have to remove the bus cover of the bus
coupler before mounting a SLIO module.
For the protection of the backplane bus connector you
always have to mount the bus cover at the last module
of your system again.
Accessories
Shield bus carrier
Bus cover

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-6 HB300E - PS-CM - Rev. 11/28
Dimensions
104 109
76.5 48.5
49
104 109
76.5
15
133
12.9
55.5
62 12.9
Dimensions in mm
Dimensions
bus coupler
Dimensions
periphery module
Dimensions
electronic module

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-7
Installation
There is a locking lever at the top side of the terminal module. For mounting
and demounting this locking lever is to be turned upwards until this
engages audible.
Now the module may be pulled forward.
For mounting plug the module to the module installed before and push the
module to the mounting rail guided by the strips at the upper and lower side
of the module.
The module is fixed to the mounting rail by pushing downward the locking
lever.
The modules may either separately be mounted to the mounting rail or as
block. Here is to be considered that each locking lever is opened.
Clack
1 2 3
For the exchange of a electronic module, the electronic module may be
pulled forward after pressing the unlocking lever at the lower side of the
module.
For installation plug the electronic module guided by the strips at the lower
side until this engages audible to the terminal module.
1. Press
2. Pull
Clack
1 2 3
Functional
principle

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-8 HB300E - PS-CM - Rev. 11/28
The modules were directly be mounted to the mounting rail and so
connected to the backplane bus and the power supply for the electronic
and power section.
Up to 64 modules may be mounted. Please consider here that the sum
current of the electronic power supply does not exceed the maximum value
of 3A. By means of the power module 007-1AB10 the current of the
electronic power supply may be expanded with 2A. More about this may be
found at "Wiring".
• Mount the mounting rail! Please consider that a clearance from the
middle of the mounting rail of at least 80mm above and 60mm below,
respectively 80mm by deployment of shield bus carriers, exist.
80mm
80mm
60mm65mm
• Start at the left side with the head module (e.g. bus coupler). For this
turn both locking lever upwards, put the head module to the mounting
rail and turn both locking lever downward.
• Before mounting the periphery modules you have to remove the bus
cover at the right side of the Head module by pulling it forward. Keep the
cover for later mounting.
1 2
Mounting
Proceeding
Mounting
mounting rail
Mounting
Head module
(e.g. bus coupler)

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-9
• Mount the periphery modules you want.
1 2
Clack
3
• After mounting the whole system, to protect the backplane bus
connectors at the last module you have to mount the bus cover, now.
• The shield bus carrier (available as accessory) serves to carry the shield
bus to connect cable shields. The shield bus carrier is mounted
underneath the terminal of the terminal module. With a flat mounting rail
for adaption to a flat mounting rail you may remove the spacer of the
shield bus carrier.
Clack
Mounting
periphery modules
Mounting the
bus cover
Mounting
shield bus carrier

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-10 HB300E - PS-CM - Rev. 11/28
Demounting and module exchange
With demounting and exchange of a module, head module (e.g. bus
coupler) or a group of modules for mounting reasons you have always to
remove the electronic module of the just mounted right module. After the
mounting it may be plugged again.
For the exchange of an electronic module, the electronic module may be
pulled forward after pressing the unlocking lever at the lower side of the
module.
For installation plug the electronic module guided by the strips at the lower
side until this engages audible to the terminal module.
1. Press
2. Pull
Clack
1 2 3
• Remove if exists the wiring. More about this may be found at "Wiring".
• Press the unlocking lever at the lower side of the just mounted right
module and pull it forward.
• Turn the locking lever of the module to be exchanged upwards.
• Pull the module forward.
12 3
Proceeding
Exchange of an
electronic module
Exchange of a
module

Manual VIPA System SLIO Chapter 1 Basics and Assembly
HB300E - PS-CM - Rev. 11/28 1-11
• For mounting turn the locking lever of the module to be mounted
upwards.
• To mount the module put it to the gap between the both modules and
push it, guided by the stripes at both sides, to the mounting rail.
• Turn the locking lever downward again.
• Plug again the electronic module, which you have removed before.
4 5 6
Bus interface and power module of a head module may not be
separated! Here you may only exchange the electronic module!
• Remove if exists the wiring of the head module. More about this may be
found at "Wiring".
• Press the unlocking lever at the lower side of the just mounted right
module and pull it forward.
• Turn all the locking lever of the head module to be exchanged upwards.
• Pull the head module forward.
12
Exchange of a head
module
(e.g. bus coupler)

Chapter 1 Basics and Assembly Manual VIPA System SLIO
1-12 HB300E - PS-CM - Rev. 11/28
• For mounting turn all the locking lever of the head module to be mounted
upwards.
• To mount the head module put it to the left module and push it, guided
by the stripes, to the mounting rail.
• Turn all the locking lever downward again.
• Plug again the electronic module, which you have removed before.
3 4 5
• Remove if exists the wiring of the module group. More about this may be
found at "Wiring".
• Press the unlocking lever at the lower side of the just mounted right
module of the module group and pull it forward.
• Turn all the locking lever of the module group to be exchanged upwards.
1
Exchange of a
module group