VIPA CPU 312SC User manual

CPU-SC | 312-5BE13 | Manual
HB140 | CPU-SC | 312-5BE13 | GB | 15-50
VIPA System 300S
SPEED7 CPU 312SC

312-5BE13_000_CPU-SC 312SC,1,GB - © 2015
VIPA GmbH
Ohmstr. 4
91074 Herzogenaurach
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.vipa.com

Table of contents
1 General...................................................................................... 6
1.1 Copyright © VIPA GmbH ................................................... 6
1.2 About this manual.............................................................. 7
1.3 Safety information.............................................................. 8
2 Basics..................................................................................... 10
2.1 Safety information for users............................................. 10
2.2 Operating structure of a CPU........................................... 10
2.2.1 General......................................................................... 10
2.2.2 Applications .................................................................. 11
2.2.3 Operands...................................................................... 11
2.3 CPU 312-5BE13............................................................... 12
2.4 General data.................................................................... 13
3 Assembly and installation guidelines.................................. 16
3.1 Installation dimensions..................................................... 16
3.2 Assembly standard bus.................................................... 17
3.3 Cabling............................................................................. 18
3.4 Installation guidelines....................................................... 21
4 Hardware description............................................................ 24
4.1 Properties......................................................................... 24
4.2 Structure........................................................................... 25
4.2.1 General......................................................................... 25
4.2.2 Interfaces...................................................................... 26
4.2.3 In-/Output area CPU 312-5BE13.................................. 28
4.2.4 Memory management................................................... 31
4.2.5 Storage media slot ....................................................... 31
4.2.6 Battery backup for clock and RAM................................ 32
4.2.7 Operating mode switch................................................. 32
4.2.8 LEDs............................................................................. 33
4.3 Technical data.................................................................. 34
5 Deployment CPU 312-5BE13................................................. 46
5.1 Assembly.......................................................................... 46
5.2 Start-up behavior.............................................................. 46
5.3 Addressing....................................................................... 47
5.3.1 Overview....................................................................... 47
5.3.2 Addressing Backplane bus I/O devices......................... 47
5.4 Address assignment......................................................... 48
5.5 Hardware configuration - CPU......................................... 49
5.6 Hardware configuration - I/O modules............................. 50
5.7 Hardware configuration - Ethernet PG/OP channel......... 50
5.8 CPU parametrization........................................................ 52
5.8.1 Parametrization via Siemens CPU................................ 52
5.8.2 CPU parameters........................................................... 52
5.9 Project transfer................................................................. 54
5.9.1 Transfer via MPI............................................................ 55
5.9.2 Transfer via Ethernet..................................................... 56
5.9.3 Transfer via MMC.......................................................... 56
5.10 Access to the internal Web page................................... 57
VIPA System 300S Table of contents
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5.11 Operating modes............................................................ 59
5.11.1 Overview..................................................................... 59
5.11.2 Function security......................................................... 61
5.12 Overall reset................................................................... 62
5.13 Firmware update............................................................ 63
5.14 Reset to factory setting.................................................. 66
5.15 Slot for storage media.................................................... 67
5.16 Memory extension with MCC......................................... 68
5.17 Extended know-how protection...................................... 69
5.18 MMC-Cmd - Auto commands......................................... 70
5.19 VIPA specific diagnostic entries..................................... 72
5.20 Control and monitoring of variables with test functions.. 88
6 Deployment I/O periphery..................................................... 90
6.1 Overview.......................................................................... 90
6.2 In-/Output area CPU 312-5BE13..................................... 91
6.3 Address assignment......................................................... 94
6.4 Digital part........................................................................ 95
6.4.1 Access to the I/O area................................................... 97
6.4.2 Parameterization - Digital part....................................... 98
6.5 Counter............................................................................ 98
6.5.1 Counter - Fast introduction............................................ 98
6.5.2 SFB 47 - COUNT - Counter controlling....................... 103
6.5.3 Counter - Functions..................................................... 108
6.5.4 Counter - Additional functions..................................... 113
6.6 Frequency measurement............................................... 120
6.6.1 Overview..................................................................... 120
6.6.2 Inputs for the frequency measurement....................... 121
6.6.3 Parameterization......................................................... 122
6.6.4 SFB 48 - FREQUENC - Frequency measurement...... 123
6.7 Pulse width modulation - PWM...................................... 126
6.7.1 Overview..................................................................... 126
6.7.2 Parameterization......................................................... 127
6.7.3 SFB 49 - PULSE - Pulse width modulation................. 129
6.8 Diagnostic and interrupt................................................. 132
6.8.1 Process interrupt......................................................... 132
6.8.2 Diagnostic interrupt..................................................... 134
7 Deployment PtP communication........................................ 141
7.1 Fast introduction............................................................. 141
7.2 Principle of the data transfer.......................................... 141
7.3 Deployment of RS485 interface for PtP ........................ 142
7.4 Parametrization.............................................................. 143
7.4.1 FC/SFC 216 - SER_CFG............................................ 143
7.5 Communication.............................................................. 146
7.5.1 Overview..................................................................... 146
7.5.2 FC/SFC 217 - SER_SND............................................ 147
7.5.3 FC/SFC 218 - SER_RCV............................................ 152
7.6 Protocols and procedures ............................................. 154
7.7 Modbus - Function codes .............................................. 158
7.8 Modbus - Example communication................................ 163
VIPA System 300STable of contents
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8 WinPLC7............................................................................... 166
8.1 System conception......................................................... 166
8.2 Installation...................................................................... 166
8.3 Example project engineering.......................................... 168
8.3.1 Job definition............................................................... 168
8.3.2 Project engineering..................................................... 168
8.3.3 Test the PLC program in the Simulator....................... 174
8.3.4 Transfer PLC program to CPU and its execution........ 175
9 Configuration with TIA Portal............................................. 177
9.1 TIA Portal - Work environment ...................................... 177
9.1.1 General....................................................................... 177
9.1.2 Work environment of the TIA Portal............................ 177
9.2 TIA Portal - Hardware configuration - CPU ................... 178
9.3 TIA Portal - Hardware configuration - I/O modules........ 179
9.4 TIA Portal - Hardware configuration - Ethernet PG/OP
channel........................................................................... 180
9.5 TIA Portal - Include VIPA library.................................... 183
9.6 TIA Portal - Project transfer............................................ 183
VIPA System 300S Table of contents
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1 General
1.1 Copyright © VIPA GmbH
This document contains proprietary information of VIPA and is not to
be disclosed or used except in accordance with applicable agree-
ments.
This material is protected by the copyright laws. It may not be repro-
duced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable
agreements, contracts or licensing, without the express written con-
sent of VIPA and the business management owner of the material.
For permission to reproduce or distribute, please contact: VIPA,
Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.com
Every effort has been made to ensure that the information
contained in this document was complete and accurate at
the time of publishing. Nevertheless, the authors retain the
right to modify the information.
This customer document describes all the hardware units
and functions known at the present time. Descriptions may
be included for units which are not present at the customer
site. The exact scope of delivery is described in the
respective purchase contract.
Hereby, VIPA GmbH declares that the products and systems are in
compliance with the essential requirements and other relevant provi-
sions. Conformity is indicated by the CE marking affixed to the
product.
For more information regarding CE marking and Declaration of Con-
formity (DoC), please contact your local VIPA customer service
organization.
All Rights Reserved
CE Conformity Declara-
tion
Conformity Information
VIPA System 300SGeneral
Copyright © VIPA GmbH
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VIPA, SLIO, System 100V, System 200V, System 300V, System
300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are regis-
tered trademarks of Siemens AG.
Microsoft and Windows are registered trademarks of Microsoft Inc.,
USA.
Portable Document Format (PDF) and Postscript are registered trade-
marks of Adobe Systems, Inc.
All other trademarks, logos and service or product marks specified
herein are owned by their respective companies.
Contact your local VIPA Customer Service Organization representa-
tive if you wish to report errors or questions regarding the contents of
this document. If you are unable to locate a customer service centre,
contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax: [phone]
EMail: [email protected]
Contact your local VIPA Customer Service Organization representa-
tive if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service
centre, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Tel.: [phone] (Hotline)
EMail: [email protected]
1.2 About this manual
This manual describes the SPEED7 CPU-SC 312-5BE13 of the
System 300S from VIPA. It contains a description of the construction,
project implementation and usage.
Product Order number as of state:
CPU-HW CPU-FW
CPU 312SC 312-5BE13 02 V3.6.0
The manual is targeted at users who have a background in automa-
tion technology.
The manual consists of chapters. Every chapter provides a self-con-
tained description of a specific topic.
Trademarks
Information product
support
Technical support
Objective and contents
Target audience
Structure of the manual
VIPA System 300S General
About this manual
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The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
DANGER!
Immediate or likely danger. Personal injury is possible.
CAUTION!
Damages to property is likely if these warnings are not
heeded.
Supplementary information and useful tips.
1.3 Safety information
The system is constructed and produced for:
ncommunication and process control
nindustrial applications
noperation within the environmental conditions specified in the
technical data
ninstallation into a cubicle
DANGER!
This device is not certified for applications in
–in explosive environments (EX-zone)
The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
Guide to the document
Availability
Icons Headings
Applications con-
forming with specifica-
tions
Documentation
VIPA System 300SGeneral
Safety information
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CAUTION!
The following conditions must be met before using or
commissioning the components described in this
manual:
– Hardware modifications to the process control system
should only be carried out when the system has been
disconnected from power!
–Installation and hardware modifications only by prop-
erly trained personnel.
– The national rules and regulations of the respective
country must be satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!Disposal
VIPA System 300S General
Safety information
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2 Basics
2.1 Safety information for users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-vol-
tages that can occur during electrostatic discharges. The following
symbol is attached to modules that can be destroyed by electrostatic
discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equip-
ment. It is possible that electrostatic sensitive equipment is destroyed
by energies and voltages that are far less than the human threshold
of perception. These voltages can occur where persons do not dis-
charge themselves before handling electrostatic sensitive modules
and they can damage components thereby, causing the module to
become inoperable or unusable. Modules that have been damaged
by electrostatic discharges can fail after a temperature change,
mechanical shock or changes in the electrical load. Only the conse-
quent implementation of protection devices and meticulous attention
to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
nFloating instruments must be discharged before use.
nInstruments must be grounded.
Modifying electrostatic sensitive modules you should only use sol-
dering irons with grounded tips.
CAUTION!
Personnel and instruments should be grounded when
working on electrostatic sensitive modules.
2.2 Operating structure of a CPU
2.2.1 General
The CPU contains a standard processor with internal program
memory. In combination with the integrated SPEED7 technology the
unit provides a powerful solution for process automation applications
within the System 300S family. A CPU supports the following modes
of operation:
ncyclic operation
ntimer processing
nalarm controlled operation
npriority based processing
Handling of electro-
static sensitive modules
Shipping of modules
Measurements and
alterations on electro-
static sensitive modules
VIPA System 300SBasics
Operating structure of a CPU > General
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Cyclicprocessing represents the major portion of all the processes
that are executed in the CPU. Identical sequences of operations are
repeated in a never-ending cycle.
Where a process requires control signals at constant intervals you
can initiate certain operations based upon a timer, e.g. not critical
monitoring functions at one-second intervals.
If a process signal requires a quick response you would allocate this
signal to an alarm controlled procedure. An alarm can activate a
procedure in your program.
The above processes are handled by the CPU in accordance with
their priority. Since a timer or an alarm event requires a quick reac-
tion, the CPU will interrupt the cyclic processing when these high-pri-
ority events occur to react to the event. Cyclic processing will resume,
once the reaction has been processed. This means that cyclic pro-
cessing has the lowest priority.
2.2.2 Applications
The program that is present in every CPU is divided as follows:
nSystem routine
nUser application
The system routine organizes all those functions and procedures of
the CPU that are not related to a specific control application.
This consists of all the functions that are required for the processing
of a specific control application. The operating modules provide the
interfaces to the system routines.
2.2.3 Operands
The following series of operands is available for programming the
CPU:
nProcess image and periphery
nBit memory
nTimers and counters
nData blocks
The user application can quickly access the process image of the
inputs and outputs PIO/PII. You may manipulate the following types
of data:
nindividual Bits
nBytes
nWords
nDouble words
Cyclic processing
Timer processing
Alarm controlled pro-
cessing
Priority based pro-
cessing
System routine
User application
Process image and
periphery
VIPA System 300S Basics
Operating structure of a CPU > Operands
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You may also gain direct access to peripheral modules via the bus
from user application. The following types of data are available:
nBytes
nWords
nBlocks
The bit memory is an area of memory that is accessible by means of
certain operations. Bit memory is intended to store frequently used
working data.
You may access the following types of data:
nindividual Bits
nBytes
nWords
nDouble words
In your program you may load cells of the timer with a value between
10ms and 9990s. As soon as the user application executes a start-
operation, the value of this timer is decremented by the interval that
you have specified until it reaches zero.
You may load counter cells with an initial value (max. 999) and incre-
ment or decrement these when required.
A data block contains constants or variables in the form of bytes,
words or double words. You may always access the current data
block by means of operands.
You may access the following types of data:
nindividual Bits
nBytes
nWords
nDouble words
2.3 CPU 312-5BE13
The CPU 312-5BE13 bases upon the SPEED7 technology. This sup-
ports the CPU at programming and communication by means of co-
processors that causes a power improvement for highest needs.
nThe CPU is programmed in STEPÒ7 from Siemens. For this you
may use the SIMATIC Manager or TIA Portal from Siemens. Here
the instruction set of the S7-400 from Siemens is used.
nModules and CPUs of the System 300S from VIPA and Siemens
may be used at the bus as a mixed configuration.
nThe user application is stored in the battery buffered RAM or on
an additionally pluggable MMC storage module.
nThe CPU 312-5BE13 is configured as CPU 312C (6ES7
312-5BE13-0AB0/V2.6) from Siemens.
Bit Memory
Timers and counters
Data Blocks
Overview
VIPA System 300SBasics
CPU 312-5BE13
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The CPU has an integrated memory. Information about the capacity
of the memory may be found at the front of the CPU. The memory is
divided into the following parts:
nLoad memory 512kbyte
nCode memory (50% of the work memory)
nData memory (50% of the work memory)
nWork memory 64kbyte
–There is the possibility to extend the work memory to its max-
imum printed capacity 512kbyte by means of a MCC memory
extension card.
The CPU has a RS485 interface, which is fix set to PtP communica-
tion (point to point). This supports the serial process connection to
different source or destination systems.
The CPU has an Ethernet interface for PG/OP communication. After
assigning IP address parameters with your configuration tool, via the
"PLC" functions you may directly access the Ethernet PG/OP channel
and program res. remote control your CPU. You may also access the
CPU with a visualization software via these connections.
nWiring by means of spring pressure connections (CageClamps) at
the front connector
nCore cross-section 0.08...2.5mm2
nTotal isolation of the wiring at module change
nPotential separation of all modules to the backplane bus
Dimensions of the basic enclosure:
n2tier width: (WxHxD) in mm: 80x125x120
The CPU comes with an integrated power supply. The power supply
is to be supplied with DC 24V. By means of the supply voltage, the
internal electronic is supplied as well as the connected modules via
backplane bus. The power supply is protected against inverse polarity
and overcurrent.
2.4 General data
Conformity and approval
Conformity
CE 2006/95/EG Low-voltage directive
2004/108/EG EMC directive
Approval
UL UL 508 Approval for USA and Canada
Memory
Integrated PtP function
Integrated Ethernet
PG/OP channel
Operation Security
Dimensions/ Weight
Integrated power supply
VIPA System 300S Basics
General data
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Conformity and approval
others
RoHS 2011/65/EU Product is lead-free; Restriction of the use of
certain hazardous substances in electrical and
electronic equipment
Protection of persons and device protection
Type of protection - IP20
Electrical isolation
to the field bus - electrically isolated
to the process level - electrically isolated
Insulation resistance -
Insulation voltage to reference earth
Inputs / outputs - AC / DC 50V, test voltage AC 500V
Protective measures - against short circuit
Environmental conditions to EN 61131-2
Climatic
Storage / transport EN 60068-2-14 -25…+70°C
Operation
Horizontal installation hanging EN 61131-2 0…+60°C
Horizontal installation lying EN 61131-2 0…+55°C
Vertical installation EN 61131-2 0…+50°C
Air humidity EN 60068-2-30 RH1 (without condensation, rel. humidity 10…
95%)
Pollution EN 61131-2 Degree of pollution 2
Installation altitude max. - 2000m
Mechanical
Oscillation EN 60068-2-6 1g, 9Hz ... 150Hz
Shock EN 60068-2-27 15g, 11ms
Mounting conditions
Mounting place - In the control cabinet
Mounting position - Horizontal and vertical
VIPA System 300SBasics
General data
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EMC Standard Comment
Emitted interfer-
ence
EN 61000-6-4 Class A (Industrial area)
Noise immunity
zone B
EN 61000-6-2 Industrial area
EN 61000-4-2 ESD
8kV at air discharge (degree of severity 3),
4kV at contact discharge (degree of severity
2)
EN 61000-4-3 HF field immunity (casing)
80MHz … 1000MHz, 10V/m, 80% AM (1kHz)
1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)
2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)
EN 61000-4-6 HF conducted
150kHz … 80MHz, 10V, 80% AM (1kHz)
EN 61000-4-4 Burst, degree of severity 3
EN 61000-4-5 Surge, installation class 3 *
*) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors
for lightning and overvoltage is necessary.
VIPA System 300S Basics
General data
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3 Assembly and installation guidelines
3.1 Installation dimensions
2tier width (WxHxD) in mm: 80 x 125 x 120Dimensions Basic
enclosure
Dimensions
Installation dimensions
VIPA System 300SAssembly and installation guidelines
Installation dimensions
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3.2 Assembly standard bus
The single modules are directly installed on a profile rail and con-
nected via the backplane bus connector. Before installing the
modules you have to clip the backplane bus connector to the module
from the backside. The backplane bus connector is delivered together
with the peripheral modules.
Order number A B C
390-1AB60 160 140 10
390-1AE80 482 466 8.3
390-1AF30 530 500 15
390-1AJ30 830 800 15
390-9BC00* 2000 Drillings only left 15
*) Unit pack: 10 pieces
Measures in mm
For the communication between the modules the System 300S uses
a backplane bus connector. Backplane bus connectors are included
in the delivering of the peripheral modules and are clipped at the
module from the backside before installing it to the profile rail.
General
Profile rail
Bus connector
VIPA System 300S Assembly and installation guidelines
Assembly standard bus
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Please regard the allowed environment temperatures:
nhorizontal assembly: from 0 to 60°C
nvertical assembly: from 0 to 50°C
nlying assembly: from 0 to 55°C
1. Bolt the profile rail with the background (screw size: M6), so that
you still have minimum 65mm space above and 40mm below
the profile rail.
2. If the background is a grounded metal or device plate, please
look for a low-impedance connection between profile rail and
background.
3. Connect the profile rail with the protected earth conductor. For
this purpose there is a bolt with M6-thread.
4. The minimum cross-section of the cable to the protected earth
conductor has to be 10mm2.
5. Stick the power supply to the profile rail and pull it to the left side
to the grounding bolt of the profile rail.
6. Fix the power supply by screwing.
7. Take a backplane bus connector and click it at the CPU from the
backside like shown in the picture.
8. Stick the CPU to the profile rail right from the power supply and
pull it to the power supply.
9. Click the CPU downwards and bolt it like shown.
10. Repeat this procedure with the peripheral modules, by clicking a
backplane bus connector, stick the module right from the
modules you've already fixed, click it downwards and connect it
with the backplane bus connector of the last module and bolt it.
3.3 Cabling
CAUTION!
– The power supplies must be released before installa-
tion and repair tasks, i.e. before handling with the
power supply or with the cabling you must disconnect
current/voltage (pull plug, at fixed connection switch off
the concerning fuse)!
–Installation and modifications only by properly trained
personnel!
Assembly possibilities
Approach
VIPA System 300SAssembly and installation guidelines
Cabling
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For the cabling of power supply of a CPU, a green plug with Cage-
Clamp technology is deployed. The connection clamp is realized as
plug that may be clipped off carefully if it is still cabled.
Here wires with a cross-section of 0.08mm2 to 2.5mm2 may be con-
nected. You can use flexible wires without end case as well as stiff
wires.
1 Test point for 2mm test tip
2 Locking (orange) for screwdriver
3 Round opening for wires
The picture on the left side shows the cabling step by step from top
view.
1. For cabling you push the locking vertical to the inside with a
suiting screwdriver and hold the screwdriver in this position.
2. Insert the de-isolated wire into the round opening. You may use
wires with a cross-section from 0.08mm2 to 2.5mm2
3. By removing the screwdriver the wire is connected safely with
the plug connector via a spring.
In the following the cabling of the two variants are shown.
CageClamp technology
(green)
Front connectors of the
in-/output modules
VIPA System 300S Assembly and installation guidelines
Cabling
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1. Open the front flap of your I/O module.
2. Bring the front connector in cabling position.
For this you plug the front connector on the module until it locks.
In this position the front connector juts out of the module and
has no contact yet.
3. De-isolate your wires. If needed, use core end cases.
4. Thread the included cable binder into the front connector.
5. If you want to lead out your cables from the bottom of the
module, start with the cabling from bottom to top, res. from top
to bottom, if the cables should be led out at the top.
6. Bolt also the connection screws of not cabled screw clamps.
7. Fix the cable binder for the cable bundle.
8. Push the release key at the front connector on the upper side of
the module and at the same time push the front connector into
the module until it locks.
9. Now the front connector is electrically connected with your
module.
10. Close the front flap.
11. Fill out the labeling strip to mark the single channels and push
the strip into the front flap.
20pole screw connec-
tion 392-1AJ00
VIPA System 300SAssembly and installation guidelines
Cabling
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