VIPA SLIO User manual

FM | 050-1BA00 | Manual
HB300 | FM | 050-1BA00 | GB | 14-36
VIPA System SLIO

050-1BA00_000_FM050,1,GB - © 2014
VIPA GmbH
Ohmstr. 4
91074 Herzogenaurach
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.vipa.com

Table of contents
1 General...................................................................................... 4
1.1 Copyright © VIPA GmbH ................................................... 4
1.2 About this manual.............................................................. 5
1.3 Safety information.............................................................. 6
2 Basics and Assembly.............................................................. 8
2.1 Safety information for users............................................... 8
2.2 System conception............................................................. 9
2.3 Dimensions...................................................................... 12
2.4 Installation........................................................................ 13
2.5 Demounting and module exchange................................. 18
2.6 Wiring............................................................................... 22
2.7 Trouble shooting - LEDs.................................................. 26
2.8 Installation guidelines....................................................... 26
2.9 General data.................................................................... 29
3 Hardware description............................................................ 31
3.1 Properties......................................................................... 31
3.2 Structure........................................................................... 32
3.3 Technical data.................................................................. 34
4 Deployment............................................................................ 38
4.1 Fast introduction............................................................... 38
4.2 In-/Output area................................................................. 41
4.3 Parameter data................................................................ 43
4.4 Counter - Functions.......................................................... 46
4.5 Counter additional functions............................................. 51
4.6 Diagnostic and interrupt................................................... 57
VIPA System SLIO Table of contents
HB300 | FM | 050-1BA00 | GB | 14-36 3

1 General
1.1 Copyright © VIPA GmbH
This document contains proprietary information of VIPA and is not to
be disclosed or used except in accordance with applicable agree-
ments.
This material is protected by the copyright laws. It may not be repro-
duced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable
agreements, contracts or licensing, without the express written con-
sent of VIPA and the business management owner of the material.
For permission to reproduce or distribute, please contact: VIPA,
Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.com
Every effort has been made to ensure that the information
contained in this document was complete and accurate at
the time of publishing. Nevertheless, the authors retain the
right to modify the information.
This customer document describes all the hardware units
and functions known at the present time. Descriptions may
be included for units which are not present at the customer
site. The exact scope of delivery is described in the
respective purchase contract.
Hereby, VIPA GmbH declares that the products and systems are in
compliance with the essential requirements and other relevant provi-
sions. Conformity is indicated by the CE marking affixed to the
product.
For more information regarding CE marking and Declaration of Con-
formity (DoC), please contact your local VIPA customer service
organization.
All Rights Reserved
CE Conformity Declara-
tion
Conformity Information
VIPA System SLIOGeneral
Copyright © VIPA GmbH
HB300 | FM | 050-1BA00 | GB | 14-36 4

VIPA, SLIO, System 100V, System 200V, System 300V, System
300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are regis-
tered trademarks of Siemens AG.
Microsoft and Windows are registered trademarks of Microsoft Inc.,
USA.
Portable Document Format (PDF) and Postscript are registered trade-
marks of Adobe Systems, Inc.
All other trademarks, logos and service or product marks specified
herein are owned by their respective companies.
Contact your local VIPA Customer Service Organization representa-
tive if you wish to report errors or questions regarding the contents of
this document. If you are unable to locate a customer service centre,
contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax: [phone]
EMail: [email protected]
Contact your local VIPA Customer Service Organization representa-
tive if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service
centre, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Tel.: [phone] (Hotline)
EMail: [email protected]
1.2 About this manual
This manual describes the FM 050-1BA00 of the System SLIO from
VIPA. It contains a description of the structure, project engineering
and deployment.
This manual is part of the documentation package with order number
VIPA HB300E_FM and relevant for:
Product Order number as of state:
HW
FM 050 050-1BA00 01
The manual is targeted at users who have a background in automa-
tion technology.
The manual consists of chapters. Every chapter provides a self-con-
tained description of a specific topic.
Trademarks
Information product
support
Technical support
Objective and contents
Target audience
Structure of the manual
VIPA System SLIO General
About this manual
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The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
DANGER!
Immediate or likely danger. Personal injury is possible.
CAUTION!
Damages to property is likely if these warnings are not
heeded.
Supplementary information and useful tips.
1.3 Safety information
The system is constructed and produced for:
ncommunication and process control
nindustrial applications
noperation within the environmental conditions specified in the
technical data
ninstallation into a cubicle
DANGER!
This device is not certified for applications in
– in explosive environments (EX-zone)
The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
Guide to the document
Availability
Icons Headings
Applications con-
forming with specifica-
tions
Documentation
VIPA System SLIOGeneral
Safety information
HB300 | FM | 050-1BA00 | GB | 14-36 6

CAUTION!
The following conditions must be met before using or
commissioning the components described in this
manual:
– Hardware modifications to the process control system
should only be carried out when the system has been
disconnected from power!
– Installation and hardware modifications only by prop-
erly trained personnel.
– The national rules and regulations of the respective
country must be satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Disposal
VIPA System SLIO General
Safety information
HB300 | FM | 050-1BA00 | GB | 14-36 7

2 Basics and Assembly
2.1 Safety information for users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-vol-
tages that can occur during electrostatic discharges. The following
symbol is attached to modules that can be destroyed by electrostatic
discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equip-
ment. It is possible that electrostatic sensitive equipment is destroyed
by energies and voltages that are far less than the human threshold
of perception. These voltages can occur where persons do not dis-
charge themselves before handling electrostatic sensitive modules
and they can damage components thereby, causing the module to
become inoperable or unusable. Modules that have been damaged
by electrostatic discharges can fail after a temperature change,
mechanical shock or changes in the electrical load. Only the conse-
quent implementation of protection devices and meticulous attention
to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
nFloating instruments must be discharged before use.
nInstruments must be grounded.
Modifying electrostatic sensitive modules you should only use sol-
dering irons with grounded tips.
CAUTION!
Personnel and instruments should be grounded when
working on electrostatic sensitive modules.
Handling of electro-
static sensitive modules
Shipping of modules
Measurements and
alterations on electro-
static sensitive modules
VIPA System SLIOBasics and Assembly
Safety information for users
HB300 | FM | 050-1BA00 | GB | 14-36 8

2.2 System conception
System SLIO is a modular automation system for assembly on a
35mm mounting rail. By means of the peripheral modules with 2, 4 or
8 channels this system may properly be adapted matching to your
automation tasks. The wiring complexity is low, because the supply of
the DC 24V power section is integrated to the backplane bus and
defective modules may be replaced with standing wiring. By deploy-
ment of the power modules in contrasting colours within the system,
further isolated areas may be defined for the DC 24V power section
supply, respectively the electronic power supply may be extended
with 2A.
nCPU (head module)
nBus coupler (head module)
nPeriphery modules
nPower modules
nAccessories
CAUTION!
Only modules of VIPA may be combined. A mixed opera-
tion with third-party modules is not allowed!
With a CPU, CPU electronic and power module are integrated to one
casing. As head module via the integrated power module for power
supply the CPU electronic is supplied as well as the electronic of the
connected periphery modules. The DC 24 power section supply for
the linked periphery modules is established via a further connection at
the power module. By installing of up to 64 periphery modules at the
CPU, these are electrically connected, this means these are assigned
to the backplane bus, the electronic modules are power supplied and
each periphery module is connected to the DC 24V power section
supply.
CAUTION!
CPU part and power module of a CPU may not be sepa-
rated! Here you may only exchange the electronic module!
Overview
Components
CPU
VIPA System SLIO Basics and Assembly
System conception
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With a bus coupler bus interface and power module are integrated to
one casing. With the bus interface you get access to a subordinated
bus system. As head module via the integrated power module for
power supply the bus interface is supplied as well as the electronic of
the connected periphery modules. The DC 24 power section supply
for the linked periphery modules is established via a further connec-
tion at the power module. By installing of up to 64 periphery modules
at the bus coupler, these are electrically connected, this means these
are assigned to the backplane bus, the electronic modules are power
supplied and each periphery module is connected to the DC 24V
power section supply.
CAUTION!
Bus interface and power module of the bus coupler may
not be separated! Here you may only exchange the elec-
tronic module!
Each periphery module consists of a terminal and an electronic
module.
1 Terminal module
2 Electronic module
The terminal module serves to carry the electronic module, contains
the backplane bus with power supply for the electronic, the DC 24V
power section supply and the staircase-shaped terminal for wiring.
Additionally the terminal module has a locking system for fixing at a
mounting rail. By means of this locking system your SLIO system may
be assembled outside of your switchgear cabinet to be later mounted
there as whole system.
Bus coupler
Periphery modules
Terminal module
VIPA System SLIOBasics and Assembly
System conception
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The functionality of a SLIO periphery module is defined by the elec-
tronic module, which is mounted to the terminal module by a safe
sliding mechanism. With an error the defective module may be
exchanged for a functional module with standing installation.
At the front side there are LEDs for status indication. For simple
wiring each module shows a corresponding connection diagram at
the front and at the side.
In the System SLIO the power supply is established by power mod-
ules. These are either integrated to the bus coupler or may be
installed between the periphery modules. Depending on the power
module isolated areas of the DC 24V power section supply may be
defined respectively the electronic power supply may be extended
with 2A. For better recognition the colour of the power modules are
contrasting to the periphery modules.
The shield bus carrier (order no. 000-0AB00) serves to carry the
shield bus (10mm x 3mm) to connect cable shields. Shield bus car-
riers, shield bus and shield fixings are not in the scope of delivery.
They are only available as accessories.
The shield bus carrier is mounted underneath the terminal of the ter-
minal module. With a flat mounting rail for adaption to a flat mounting
rail you may remove the spacer of the shield bus carrier.
With each bus coupler, to protect the backplane bus connectors,
there is a mounted bus cover in the scope of delivery. You have to
remove the bus cover of the bus coupler before mounting a SLIO
module. For the protection of the backplane bus connector you
always have to mount the bus cover at the last module of your system
again.
The bus cover has the order no. 000-0AA00.
Electronic module
Power module
Accessories
Shield bus carrier
Bus cover
VIPA System SLIO Basics and Assembly
System conception
HB300 | FM | 050-1BA00 | GB | 14-36 11

There is the possibility to fix the assignment of electronic and terminal
module. Here coding pins (order number 000-0AC00) from VIPA can
be used.
The coding pin consists of a coding jack and a coding plug. By com-
bining electronic and terminal module with coding pin, the coding jack
remains in the electronic module and the coding plug in the terminal
module.
This ensures that after replacing the electronics module just another
electronic module can be plugged with the same encoding.
2.3 Dimensions
Coding pins
Dimensions CPU
Dimensions bus cou-
pler
VIPA System SLIOBasics and Assembly
Dimensions
HB300 | FM | 050-1BA00 | GB | 14-36 12

Dimensions in mm
2.4 Installation
There is a locking lever at the top side of the terminal module. For
mounting and demounting this locking lever is to be turned upwards
until this engages audible. Now the module may be pulled forward.
For mounting plug the module to the module installed before and
push the module to the mounting rail guided by the strips at the upper
and lower side of the module. The module is fixed to the mounting rail
by pushing downward the locking lever. The modules may either sep-
arately be mounted to the mounting rail or as block. Here is to be con-
sidered that each locking lever is opened.
Dimensions periphery
module
Dimensions electronic
module
Functional principle
VIPA System SLIO Basics and Assembly
Installation
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For the exchange of a electronic module, the electronic module may
be pulled forward after pressing the unlocking lever at the lower side
of the module. For installation plug the electronic module guided by
the strips at the lower side until this engages audible to the terminal
module.
There is the possibility to fix the assignment of electronic and terminal
module. Here coding pins (order number 000-0AC00) from VIPA can
be used. The coding pin consists of a coding jack and a coding plug.
By combining electronic and terminal module with coding pin, the
coding jack remains in the electronic module and the coding plug in
the terminal module. This ensures that after replacing the electronics
module just another electronic module can be plugged with the same
encoding.
Each electronic module has on its back 2 coding sockets for coding
jacks. Due to the characteristics, with the coding jack 6 different posi-
tions can be plugged, each. Thus there are 36 possible combinations
for coding with the use of both coding sockets.
1. Plug, according to your coding, 2 coding jacks in the coding
sockets of your electronic module until they lock.
2. Now plug the according coding plugs into the coding jacks.
3. To fix the coding put both the electronic and terminal module
together until they lock.
Coding
VIPA System SLIOBasics and Assembly
Installation
HB300 | FM | 050-1BA00 | GB | 14-36 14

CAUTION!
Please consider that when replacing an already coded
electronic module, this is always be replaced by an elec-
tronic module with the same coding.
Even with an existing coding on the terminal module, you
can plug an electronic module without coding. The user is
responsible for the correct usage of the coding pins. VIPA
assumes no liability for incorrectly attached electronic
modules or for damages which arise due to incorrect
coding!
The modules were directly be mounted to the mounting rail and so
connected to the backplane bus and the power supply for the elec-
tronic and power section. Up to 64 modules may be mounted. Please
consider here that the sum current of the electronic power supply
does not exceed the maximum value of 3A. By means of the power
module 007-1AB10 the current of the electronic power supply may be
expanded with 2A. Ä Chapter 2.6 ‘Wiring’ on page 22
Mounting rail
Mount the mounting rail! Please consider that a clearance from
the middle of the mounting rail of at least 80mm above and
60mm below, respectively 80mm by deployment of shield bus
carriers, exist.
Mounting Proceeding
VIPA System SLIO Basics and Assembly
Installation
HB300 | FM | 050-1BA00 | GB | 14-36 15

Mounting Head module (e.g. bus coupler)
1. Start at the left side with the head module (e.g. bus coupler). For
this turn both locking lever upwards, put the head module to the
mounting rail and turn both locking lever downward.
2. Before mounting the periphery modules you have to remove the
bus cover at the right side of the Head module by pulling it for-
ward. Keep the cover for later mounting.
Mounting periphery modules
Mount the periphery modules you want.
VIPA System SLIO
Basics and Assembly
Installation
HB300 | FM | 050-1BA00 | GB | 14-36 16

Mounting the bus cover
After mounting the whole system, to protect the backplane bus
connectors at the last module you have to mount the bus cover,
now.
Mounting the bus cover at a clamp module
If the last module is a clamp module, for adaptation the upper
part of the bus cover is to be removed
Mounting shield bus carrier
The shield bus carrier (available as accessory) serves to carry
the shield bus to connect cable shields. The shield bus carrier is
mounted underneath the terminal of the terminal module. With a
flat mounting rail for adaption to a flat mounting rail you may
remove the spacer of the shield bus carrier.
VIPA System SLIO Basics and Assembly
Installation
HB300 | FM | 050-1BA00 | GB | 14-36 17

2.5 Demounting and module exchange
With demounting and exchange of a module, head module (e.g. bus
coupler) or a group of modules for mounting reasons you have
always to remove the electronic module of the just mounted right
module. After the mounting it may be plugged again.
Exchange of an electronic module
1. For the exchange of an electronic module, the electronic module
may be pulled forward after pressing the unlocking lever at the
lower side of the module.
2. For installation plug the electronic module guided by the strips at
the lower side until this engages audible to the terminal module.
Exchange of a module
1. Remove if exists the wiring.
Ä Chapter 2.6 ‘Wiring’ on page 22.
2. Press the unlocking lever at the lower side of the just mounted
right module and pull it forward.
3. Turn the locking lever of the module to be exchanged upwards.
4. Pull the module forward.
Proceeding
VIPA System SLIOBasics and Assembly
Demounting and module exchange
HB300 | FM | 050-1BA00 | GB | 14-36 18

5. For mounting turn the locking lever of the module to be mounted
upwards.
6. To mount the module put it to the gap between the both mod-
ules and push it, guided by the stripes at both sides, to the
mounting rail.
7. Turn the locking lever downward again.
8. Plug again the electronic module, which you have removed
before.
Exchange of a head module (e.g. bus coupler)
CAUTION!
Bus interface and power module of a head module may
not be separated!
Here you may only exchange the electronic module!
1. Remove if exists the wiring of the head module.
Ä Chapter 2.6
‘Wiring’ on page 22.
2. Press the unlocking lever at the lower side of the just mounted
right module and pull it forward.
3. Turn all the locking lever of the head module to be exchanged
upwards.
4. Pull the head module forward.
VIPA System SLIO Basics and Assembly
Demounting and module exchange
HB300 | FM | 050-1BA00 | GB | 14-36 19

5. For mounting turn all the locking lever of the head module to be
mounted upwards.
6. To mount the head module put it to the left module and push it,
guided by the stripes, to the mounting rail.
7. Turn all the locking lever downward again.
8. Plug again the electronic module, which you have removed
before.
Exchange of a module group
1. Remove if exists the wiring of the module group.
Ä Chapter 2.6
‘Wiring’ on page 22.
2. Press the unlocking lever at the lower side of the just mounted
right module of the module group and pull it forward.
VIPA System SLIO
Basics and Assembly
Demounting and module exchange
HB300 | FM | 050-1BA00 | GB | 14-36 20