Viper VN1500 User manual

VF53023
REV.04(12-08)
VIPER...exceptional
value
www.usviper.com
VIPERNORTHAMERICA
[phone]
P.O. BOX104
HAMILTON, MI49419
(866)41 -VIPER
IMPORTANT: READOWNERSMANUALCAREFULLY
VENOMHIGHSPEEDS
SERIAL#
MODEL# VN1500
Pleasefillout&returnyourwarrantycard!
OWNERSMANUAL
VIPER

CONGRATULATIONSon yourpurchaseofaViper
product,andwelcometotheV.I.P.family.We
appreciateyourbusinessandwill doeverythingin our
powertokeepyou happywith yourpurchaseformany
yearstocome.
AspartoftheV.I.P.family,you areentitled tothebest
protection byoneofthemostcomprehensivewarranties
in
theindustry.
Thank-youforpurchasingViperproducts!
TomVanderBie,CEO
TABLEOFCONTENTS
SafetyPrecautions4
MachineOperation 5
MachineMaintenance&Storage5
HandleReleaseAssemblyInstructions6
PartsLists7-11
Wiring Diagram12
3

SAFETYPRECAUTIONS
!!! Thismachinemustbegrounded!
Groundingprovidesthepathofleast
resistanceforelectricalcurrent. To
reducetheriskofelectricalshock
should themachinemalfunction, the
machinehasaspecialgroundingplug.
Donotremovethegroundpin under
any circumstances!
Thismachineisintendedforcommercial
use. Itisconstructedforusein an
indoorenvironmentandisnotintended
forany otheruse. Useonly
recommendedaccessories.
All operatorsshall read, understand
andexercisethefollowingsafety
precautions:
1)Donotoperatemachine:
-Unless trainedandauthorized
-Unless youhavereadand
understandoperatorsmanual
-Inflammableorexplosiveareas.
-Withdamagedcordorplug.
-Ifnotinproperoperatingcondition.
-Inoutdoorareas.
-Instandingwater.
-Withtheuseofextensioncords.
2)Beforeoperatingmachine:
-Makesureall safetydevicesare
in placeandoperateproperly.
3)Whenusingmachine:
-Donotrunmachineovercord.
-Donotpull machinebycordor
plug.
-Donotpull cordaroundsharp
edgesorcorners.
-Turnpowerswitch to off prior
tounpluggingmachine.
-Donotunplug bypullingonthe
cord.
-Donotstretch cord.
-Donothandleplug withwet
hands.
-Keepcordawayfrom heated
surfaces.
-Donotpickupburningor
smokingdebrissuch as
cigarettes, matchesorhot
ashes.
-Report machinedamageor
faultyoperationimmediately.
4)Beforeleavingorservicingmachine:
-Turnoff machine.
-Unplug cordfrom outlet.
5)Whenservicingmachine:
-Unplug cordfrom outlet.
-Usemanufacturersuppliedor
approvedreplacementparts.
4

OperationofHighSpeedFloor Machine
*READ OPERATORSMANUAL
THOROUGHLY PRIORTO OPERATINGOR
SERVICINGTHISMACHINE.
GENERALUSE
1. Removeany obstructionsorother
obstaclesin thearea which istobe
cleaned.
2. Placethehandleintheupright
positionandtiltmachinebackuntil
handlerestsonthefloor
*Besurethemachineisnotplugged
intoanoutlet
3. Attach thepadtothemachinebyfirst
unscrewingthemaleendofthe big
mouth”fromtheflexiblepaddriver.
Placetheapprovedpadonthepad
driver, placethemaleendofthe big
mouth”intothecenterholeofthe
pad, andtightenthe bigmouth”
firmlytothepaddriver.
4. Placemachinebackintoitsupright
position.
5. Plug powercordintoagrounded
outlet.
* Neveruseanextensioncordin
conjunctionwiththestandardpowercord.
6. Thehandleheightmaybeadjustedby
liftingupthecompressionhandle
which islocatedontherightsideof
thehandletubeabout1footabove
floorlevel. Releasethecompression
handleandadjusthandletosafe
operatingheight, thenpushback
downonthecompressionhandleto
lockthehandlein operatingposition.
7. Tostart themachine, press thered
safetybuttononthetopoftheupper
switch housing, andthensqueeze
eitheroftheoperatingtriggers. (the
safetybuttonmustbedepressed
priortosqueezingtheoperating
triggers.)
8. Whenthemachineisinoperation,
bothhandsshould beplacedonthe
switch housing(upperhandle).
9. Tostopthemachineatany time,
simplyreleasetheoperatingtrigger(s)
andthemachinewill stop
automatically.
MAINTENANCE
Tokeepthemachineperformingwell for
many years, pleasefollowthefollowing
maintenanceprocedures.
*Alwaysconfirm thatthemachineis
unpluggedpriortoperformingany
maintenanceorrepairs.
1. Unplug machineassoonasyouare
doneusingit.
2. Cleantheoutsideofthemachinewith
amild cleaner.
3. Checkpowercordforany damage. If
damageisdetected, replacepower
cordimmediately.
4. Lubricatewheelswithawater
resistantlubricantonceamonth.
5. Checkmachineforlooseormissing
nutsandbolts, andreplaceas
necessary.
6. Ifthemachineisusedinadusty
environment, youmayremovethe
motorcoverandblowthemotorclean
withcompressedair. Thiswill ensure
properventilation, andallowthe
motortoruncooler.
STORAGE
1. Unplug machinefrom powersource
andwrapcordonhandle.
2. Tiltmachinesothepadisnot
touchingthefloor.
3. Storemachinein uprightpositionand
in adryarea.
5

leftofthemachinewhenyou arestandingbehind it)
1) Placecordwrapassembly (2 pieces)in place,and snugthem
2) Assemblehardwareinthefollowing orderspacer,letfhandle
togetherwithhexbolt.(actualcordwrapfacesto the
bracket,nylocknut.(do notovertightennylocknut,Only
tightenitenough to hold handlein placewhencompression
leverisin downposition)
rdsotheyleanagainstthemotor.
2) Push thetwohandlebracketsforwa-
1) Removenutand spacerfrom handle
bracketassembly.
1) Connectpowercordstogether.
STEP1
#
#
STEP4
6mm #
STEP3
handleclampblocks
1) Removehandleclamp
basewithhexhead
3) Re-attachtheblocksto the
2) Placehandleassembly into
blockswithhexhead
5mm
5mm
STEP2
#
Handle Release AssemblyInstructions
6

HANDLEGROUPFORVN1500
PARTSLIST
7

DIA
NO
PART
NUMBER DESCRIPTION NO REQ'D
1VF53109 TUBE HANDLE, VN1500 1
2VF13493 SCREW, M6x10, HEX SOCKET 1
3 VF30013 HOOK, CABLE 1
4VF14114 SCREW, M8x55, HEX 1
5 VF13517 WASHER, PLAIN, 10x 20x2.5 1
6VF13504 NUT, M10, NYLONINSERT 1
7VF30011 CLAMPBLOCK, HANDLE 2
8VF14053 HEX SOCKETSCREW, M6x25 4
9VF50120 GROMMET 1
10 VF45125 CORD, HANDLE, 14/3C 1
11 VF30014 COVER, HOOK, CABLE 1
12 VF13503 NUT, M8, NYLONINSERT 1
13 VF30015 BOLT, HANDLERELEASE 1
14 VF30018 WASHER, PLAIN, HANDLERELEASE 2
15 VF30017 SCREWPIN, HANDLERELEASE 1
16 VF30016 HANDLERELEASE 1
17 VF14222 SCREW, M5x12, PH 4
18 VF13604 EXTERNALTOOTHWASHER, 5 4
19 VF47035A LOGO, VIPER 1
20 VF30101 FRONTCOVER 1
21 VF48310 HANDLEGRIP 2
22 GV40218 SPRING, SAFETYBLOCK 1
23 VF46705 SAFETYBLOCK 1
24 VF30109 COVER, LEVELING HANDLE 1
25 VF13526 HEX SOCKETSCREW,M4x30 1
26 GT13013 NUT, M4 3
27 VF13527 EXTERNALTOOTHWASHER, 4 1
28 VF30104 LEVER, RIGHT, SWITCH 1
29 VF14212 SCREW, M3x25, PH 2
30 VF13511 WASHER, LOCK, INTERNALTOOTH 2
31 VF44203 SWITCH ASSY 1
32 VF99010C CIRCUITBREAKER, 17AMPS 1
33 VV13661 SCREW, M4x12, PH 2
34 VF48309 CLAMPBLOCK, CORD, HANDLE 1
35 VF13528 EXTERNALTOOTHWASHER, 6 2
36 VF14218 SCREW, M6x45, PH 2
37 VF14223 SCREW, M6x25, PH 2
38 VF30102 REARCOVER, HANDLE 1
39 AS22009 STRAINRELIEF, CORD, POWERSUPPLY 1
40 VF45119 CORD, POWERSUPPLY 1
41 VF30103 LEVER, LEFT, SWITCH 1
42 VF48306 PIN 2
43 VF53111 COVER, LEVER, SOLUTION 1
44 VF45124 JUMPWIRE 1
HANDLE GROUP PARTSLISTFOR VN1500
8

BASEGROUPFORVN1500
PARTSLIST
9

DIA
NO
PART
NUMBER DESCRIPTION NO REQ'D
1ZD41000C MOTOR, 120V 1
VF53112 BRACKET, LEFT(NewReleaseMechanismSerial#301+) 1
AS1212A03 BRACKET, LEFT (OriginalReleaseMechanism) 1
3VF53104 AXLE, TRANSPORT 1
4VF53106 SPACER, WHEEL, TRANSPORT 1
5VF13520 RETAINING RING, EXTERNAL, 12 2
6VF50119 WAVING WASHER, 12 2
7VF48202 WHEEL, 5" 2
8VF13666 WASHER, PLAIN, 12 2
9VF44012 SCREW, M5x12.7 2
10 ZD40225 BEARING, 6203Z 1
11 VF99926-2 CARBONBRUSH 4
12 ZD41200A SHAFT &ROTORASSEMBLY 1
13 ZD40226 BEARING, 6004Z 1
14 VF53103R FRONTAXLE 1
15 VF13523 SCREW, FLAT, M6X8 2
16 VA13474 SCREW, M5x16, PH 2
17 VF13474A WASHER, PLAIN, 5x 16 2
18 VF13517 WASHER, PLAIN, 10 12
19 VF13518 WASHER, LOCK, 10 8
20 VF13497 SCREW, 3/8"-16, HEX 4
21 VF14009 SCREW, M10x65, HEX 1
22 VF14005 NUT, M10, HEX 1
23 VF52008 SPACER, DRIVING PULLEY 1
24 VF52009G DRIVING PULLEY 1
25 VF52021 WASHER, PLAIN, 8x 30x5 2
26 VF13519 WASHER, LOCK, 8 2
27 VF14008 SCREW, 5/16"-18, HEX 1
28 ZD41313 JUMPWIRE 1
29 VF44204 RECTIFIER 1
30 VF54029 DECAL 1
31 VF99003A BIG MOUTH 1
32 VA13484 ST4x12, PH 3
33 GT13018 SCREW, M8x30 1
34 VF99024D PADHOLDER 1
35 VF14079B VEE BELT 1
36 VF52004A DRIVENPULLEY 1
37 VF14075 BEARING, 6004 2RS 2
2
BASE GROUP PARTSLISTFOR VN1500
10

DIA
NO
PART
NUMBER DESCRIPTION NO REQ'D
38 VF52006 SPACER, BEARING 1
39 VF14003 RETAINING RING, INTERNAL, 42 2
40 VF52001 KEY, DRIVENSHAFT 1
41 VF52005 DRIVENSHAFT 1
42 VF14007 SCREW, M10x32, HEX 4
43 VF52007 MOUNTING PLATE, DRIVENSHAFT 1
44 AS321203 BUMPER, FRAME 1
45 VF53101 FRAME 1
46 VF14059 CAP NUT, M10 4
47 VF14004 RETAINING RING, EXTERNAL, 19 2
48 VF50123 WASHER, 19 2
49 VF47027 WAVING WASHER, 19 2
50 VF47055 WHEEL, 160MM 2
51 VA96851 CAP, FRONTAXLE 2
52 VF53107 HEX SCREW, BRACKET 2
53 VF13514 WASHER, PLAIN, 8x 16 2
VF53113 BRACKET, RIGHT(NewReleaseMechanismSerial#301+) 1
AS1212A07 BRACKET, RIGHT(OriginalReleaseMechanism) 1
55 VF999794 PIGTAILCORD 1
56 ZD40205 KEY, MOTOR 1
57 VF41079 LOGO, VIPER 1
58 VF53110 SILVERLABEL 1
54
BASE GROUP PARTSLISTFOR VN1500
11

Power
Cord
Supply
STO 14/3C Handle
Cord Motor Cord
SwitchHousing
Switch
Black
Green
White
WiringDiagram
VN1500
Circuit
Breaker
Motor
12