Viper Dragon DR2000DC Dust Control User manual

VF54042
REV.01(11-09)
VIPER...exceptional
value
IMPORTANT: READOWNERSMANUALCAREFULLY
DRAGON2000RPMDUST
SERIAL#
MODEL# DR2000DC
Pleasefillout&returnyourwarrantycard!
OWNERSMANUAL
CONTROLBURNISHER

CONGRATULATIONSon yourpurchaseofaViper
product,andwelcometotheV.I.P.family.We
appreciateyourbusinessandwill doeverythingin our
powertokeepyou happywith yourpurchaseformany
yearstocome.
AspartoftheV.I.P.family,you areentitled tothebest
protection byoneofthemostcomprehensivewarranties
in
theindustry.
Thank-youforpurchasingViperproducts!
TomVanderBie,CEO
TABLEOFCONTENTS
SafetyPrecautions1
MachineOperation 2-3
MachineMaintenance&Storage3
PartsLists4-9
Wiring Diagram10

SAFETYPRECAUTIONS
!!! Thismachinemustbegrounded!
Groundingprovidesthepathofleast
resistanceforelectricalcurrent. Toreduce
theriskofelectricalshockshould the
machinemalfunction, themachinehasa
specialgroundingplug. Donotremovethe
groundpin underany circumstances!
Thismachineisintendedforcommercial
use. Itisconstructedforusein anindoor
environmentandisnotintendedforany
otheruse. Useonlyrecommended
accessories.
All operatorsshall read, understandand
exercisethefollowingsafetyprecautions:
1)Donotoperatemachine:
-Unless trainedandauthorized.
-Unless youhavereadandunderstand
operatorsmanual.
-Inflammableorexplosiveareas.
-Withdamagedcordorplug.
-Ifnotinproperoperatingcondition.
-Inoutdoorareas.
-Instandingwater.
-Withoutbag/filtersin place.
-Withtheuseofextensioncords.
2)Beforeoperatingmachine:
-Makesureall safetydevicesarein
placeandoperateproperly.
3)Whenusingmachine:
-Onlyuseapprovedburnishingpads.
-Donotrunmachineovercord.
-Donotpull machinebycordorplug.
-Donotpull cordaroundsharp
edgesorcorners.
-Ensurethedustcollectionbagisin
placeandistightlysealedtothe
machine.
-Turnpowerswitch to off priorto
unpluggingmachine.
-Donotunplug bypullingonthecord.
-Donotstretch cord.
-Donothandleplug withwethands.
-Keepcordawayfrom heated
surfaces.
-Donotpickupburningorsmoking
debrissuch ascigarettes, matches
orhotashes.
-Report machinedamageorfaulty
operationimmediately.
4)Beforeleavingorservicingmachine:
-Turnoff machine.
-Unplug cordfrom outlet.
5)Whenservicingmachine:
-Unplug cordfrom outlet.
-Usemanufacturersuppliedor
approvedreplacementparts.
1

OperationofHighSpeedFloorMachine
*THISISASPECIALIZED MACHINE
WHICHREQUIRESTHEOPERATORTO
UTILIZEAVIPERAPPROVED PAD,AND
MUSTBEADJUSTED PROPERLYTO
ENSURETHEHIGHESTPOSSIBLE
PERFORMANCEANDPRODUCTIVITY.
*Readoperatorsmanualthoroughlyprior
tooperatingorservicingthismachine.
GENERALUSE
1]Removeany obstructionsorother
obstaclesin thearea which istobe
cleaned.
2]Removedustrecoverybagandemptyit
outin atrashreceptacle.Replace
dustrecoverybagonmachine,ensuring
itissealedtightlytothemachine.
3]Placehandleinuprightpositionandtilt
machinebackuntilhandlerests onthe
floor.
*Besurethemachineisnotpluggedinto
anoutlet.
4]Removethepadcentergrippingdevice
byunscrewingthethumbscrews.
5)Placea"Viperapproved"burnishingpad
onthepaddriverandre-attach the
centergrippingdevice.(checkwithyour
Viperdistributorforapprovedpads)
6]Placemachinebackintoitsupright
position.
7]Plug powercordintogrounded outlet.
*Donotuseanextensioncordin
conjunctionwiththestandardpower
cord.
8]Thehandleheightmaybeadjusted by
liftinguponthehandlereleaselever,
locatedontherightside ofthe
switchhousing.Pulltriggerand
lowerhandle todesired operating
position.Releasetriggertolock
handle intoplace.
9]Tostartthemachine,pushonthered
safetyreleasebuttonlocatedonthe
topoftheswitch housingand
squeezeeitherswitch lever.
10)Oncethemachinehasreached
operatingspeed,lookatthedigitalpad
pressuremeterlocatedonthetopof
themotorcover.Thereare3light
colorswhich willhelpyoudetermine
optimalpadpressureforoperatingthe
machine.RED LIGHT(S):Ifoneorboth
redlightsareilluminated,stopthe
machineandturnthepadpressure
2

adjustmentknobtotherighttoreduce
padpressure.YELLOWLIGHT(S):Ifone
orbothyellowlightsisilluminated,stop
themachineandturnthepadpressure
adjustmentknobtothelefttoincrease
theamountofpadpressure.GREEN
LIGHT(S):Ifone,twoorthree green
lightsareilluminated,themachineis
runningattheoptimalpadpressure
andyoumaybegin working.
11]Whenthemachineisin operation,
bothhandsshould begrippingonthe
handle.
12]Tostopthemachineatanytime,
simplyreleasetheswitch lever,andthe
machinewill stopautomatically.
MAINTENANCE
Tokeepthemachineperformingwellfor
many years,pleasefollowthefollowing
maintenanceprocedures.
*Alwaysconfirm thatthemachineis
unpluggedpriortoperformingany
maintenanceorrepairs.
1]Unplug machineassoonasyouaredone
usingit.
2)Removedustrecoverybagandempty
contentsintoatrashreceptacle.
Inspectdustrecoverybagforany
damagepriortoreplacingitonthe
machine.
3]Cleantheoutsideofthemachinewitha
mild cleaner.
4]Checkpowercordforany damage.If
any damageisdetected,replacethe
cordimmediately.
5]Lubricatewheelswithawaterresistant
lubricanteverymonth.
6]Checkmachineforlooseormissingnuts
andbolts, andreplaceasnecessary.
7]Ifthemachineisusedin adusty
environment,youmayremovethe
motorcoverandblowthemotorclean
withcompressedair.Thiswill allowfor
goodventilationandhelpthemotorrun
cooler.
STORAGE
1]Unplug machinefrom powersource.
2]Storein uprightpositionin adryarea.
3

BASEGROUPFORDR2000DC
PARTSLIST
4

DIA
NO
PART
NUMBER DESCRIPTION
NO
REQ'D
1VF52114 PLASTICSTAND, RIGHT 1
2VF52115 PLASTICSTAND, LEFT 1
3VF54048 CONNECTOR, MOTORCOVER 1
4 VV20509 SCREW, M5x10, PH 16
5VF54017 LABEL 2
6 VF54047 COVER, MOTOR 1
7VF13503 NUT, NYLONINSERT, M8 3
8VF13524 WASHER, PLAIN 3
9VF54020 RIGHTARM 1
10 VF54019 LEFT ARM 1
11 GT13016 SCREW, M8x60, HEX SOCKET 3
12 VA13480 SCREW, M8x40, HEX SOCKET 4
13 VF13519 WASHER, LOCK, 85
14 VF54009 BUSHING 2
15 VF14007 HEX SCREW, M10x32 2
16 VF54010 ADJUSTMENTSCREW 1
17 VF14078 SCREW, M3x10, PH 4
18 ZW42540A LEDDISPLAY PANEL 1
19 VF54046 RISING SCREW 4
20 VF54004 WHEELBRACKET 1
21 VF50119 WAVE WASHER, 12 4
22 VF52017 WHEEL, 5" 4
23 VF13666 WASHER, PLAIN, 12 4
24 VF44012 SCREW, M5x12.7 4
25 VF54005 RETAINERPLATE, AXLE 2
26 VV13621 SCREW, ST5x20 6
27 VA13474 SCREW, M5x16, PH 2
28 VF13474A WASHER, PLAIN, 5x 16 4
29 VF54015 BUMPER 1
30 VA14010 SCREW, M5x20, PH 2
31 VF54016 CLAMP, SKIRT 1
32 VF13517 WASHER, PLAIN, 10 6
33 VF13518 WASHER, LOCK, 10 6
34 GT13097 HEX SCREW, 3/8"-16x1.25" 4
35 VF52008 SPACER 1
36 VF99024 PADHOLDER, 20" 1
37 VF52021 WASHER, PLAIN 1
38 GT13018 HEX SCREW, M8x30 1
PARTSLIST
5

DIA
NO
PART
NUMBER DESCRIPTION NO REQ'D
39 VF54027 LOCKWASHER, BIG MOUTH 1
40 VF99003A BIG MOUTH 1
41 VF54006 FLEXIBLESKIRT 1
42 VF54011 CASTER, DUALSWIVEL 1
43 VF54028 SCREWBUSHING, HOUSING 1
44 VF54001A HOUSING 1
45 VF54025 ADJUSTMENTDECAL 1
46 VF54036 HOOK, COVER, DUSTBAG 1
47 VF50108 NUT 1
48 VF14081 NUT, M12 1
49 VF50103A ADJUSTING KNOB, CASTER 1
50 VF54021 SPACER 2
51 ZD40205 KEY, MOTORSHAFT 1
52 VF54007 ELBOWADAPTOR 1
53 VF13022 SCREW, M4x12, PH 2
54 VF54003 DUSTCOLLECTORBAG 1
55 ZD40B MOTOR, 120V 1
56 VF52022 THERMALCONDUCTIONGASKET 1
57 VF44204 RECTIFIER 1
58 VF52023 COVER, RECTIFIER 1
59 VF54040 RISER, ARM 2
60 GT13032 WASHER, PLAIN, 6x 16 1
61 VF14232 HEX SCREW, M6x10 1
62 VF54008 PIVOTBLOCK, ADJUSTOR 1
63 VF54014 COVER, DUSTBAG 1
64 VF13544 SCREW, ST4x10 4
65 VF47035A "VIPER"LOGO 1
PARTSLIST
6

7

DIA
DIADIA
DIA
NO
NO
NO
NO
PART
PARTPART
PART
NUMBER
NUMBERNUMBER
NUMBER DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION NO
NO
NO
NO
REQ'D
REQ'DREQ'D
REQ'D
1 VF47009 FRONT COVER, GEAR SEAT 1
2 VF54037 GEAR SEAT 1
3 VF47028 GEAR & LEVELING INSERT KIT 1
4 GV40227 WASHER, NYLON 2
5 GV40228 "O" RING, GEAR SEAT 2
6 VF50120A GROMMET 2
7 VF47015 REAR COVER, GEAR SEAT 1
8 VF14080 SELF-TAPPING SCREW, ST4x25 2
9 VF14000 SELF-TAPPING SCREW, ST4x35 2
10 VF47046 SEAL RING 1
11 VF47045A HOOK, CABLE 1
12 VF13616 SCREW, HEX SOCKET, M10x55 1
13 GT13019 HEX SCREW, M6x40 4
14 VF47052 GEAR & LEVELING INSERT KIT 1
15 GT13013 NUT, M4 4
16
VF47103
LEVELING ROD
1
PARTS LIST
PARTS LISTPARTS LIST
PARTS LIST
16
VF47103
LEVELING ROD
1
17 VF47007 SPRING, LEVELING 1
18 VF47033 RETAINER 1
19 VF47008 SEAL, TUBE 1
20 VF47102 TUBE 1
21 VA13474 SCREW, M5x16, PH 1
22 VA13476 SCREW, M5x40, PH 1
23 VF45119 CORD, POWER SUPPLY, STOW 14/3C 1
24 VF54043 SERIAL TAG 1
25 VF14212 SCREW, M3x25, PH 2
26 VF13511 WASHER, LOCK, INTERNAL TOOTH 2
27 VF44203 SWITCH ASSY, 20A, 250V 1
28 VF45124A JUMP WIRE 1
29 VV13650 SCREW, M4x10, PH 2
30 VF48309 BLOCK, HANDLE CABLE 1
31 VF46703 OPERATING TRIGGER, LEFT 1
32 AS22009 STRAIN RELIEF, CORD 1
33 VF52107 COVER, SOLUTION LEVER 1
34 VF14226 SCREW, FH, M6X35 2
35 VF52118 REAR COVER, SWITCH HOUSING 1
36 VF54029 DECAL, NOTICE 1
37 VF14218 SCREW, M6x40, PH 2
38
VF46705
SAFETY BLOCK
1
38
VF46705
SAFETY BLOCK
1
8

DIA
DIADIA
DIA
NO
NONO
NO
PART
PARTPART
PART
NUMBER
NUMBERNUMBER
NUMBER DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
NO
NONO
NO
REQ'D
REQ'DREQ'D
REQ'D
39 GV40218 SPRING, SAFETY BLOCK 1
40 VF99010C CIRCUIT BREAKER, 17A 1
41 VF13527 EXTERNAL TOOTH, WASHER, φ41
42 VF13526 SCREW, HOLDING, M4x30 1
43 VF46704 OPERATING TRIGGER, RIGHT 1
44 VF48306 PIN, LEVER 3
45 GT13014 NUT, M4, NYLON INSERT 1
46 VF46707 TRIGGER, HANDLE ADJUSTMENT 1
47 GT13017 BIG WASHER, PLAIN, φ4xφ16 1
48 VF46706 HANDLE GRIP 2
49 VF46701 FRONT COVER, SWITCH HOUSING 1
50 VF47035A "VIPER" LOGO 1
51 VF13600 WASHER, PLAIN, φ64
52 VF13502 NUT, NYLON INSERT, M6 4
53 VF45120 CABLE, HANDLE, SJTW 14/3C 1
PARTS LIST
PARTS LISTPARTS LIST
PARTS LIST
9

STOW14/3C
Power
Supply
Cord
Cord
Handle
SwitchHousing
Green
White
Black
Switch Circuit
Breaker
Motor
DR2000DC
WiringDiagram
BLACK
RED
Green PCB
Black Red
Black
~ ~
+
Rectifier
White
White
LED
10